oee in the cloud & model driven mes live demos · 2018-11-15 · mobility - work tasks app app...
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Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
OEE in the Cloud & Model Driven MESLive Demos
Mike Llapitan
Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
The Model Driven Approach
Highly accessible from
multiple computing platforms
iPad Surface iPhoneDesktop
Physical ModelUser Interfaces
An Operational Architecture
Ph
ys
ica
l M
od
el
Events, Data & Parameters
Plant Model with superior
data collection & automation
device integration
System
Platform
Process
Historian
Device
Integration
Application
Server
Pro
ce
ss M
od
el
Comprehensive framework
for modeling & executing
operational activities
Operational Activities Framework:
Legacy or 3rd Party
Applications
Business RulesUser Interfaces
Manufacturing
Execution
SystemWorkflow
ManagementBatch
Management
Recipe
Management
Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
Model-Driven MES End to End
User Interfaces
Industrial Business
Processes/Rules
Automation Objects
Commercial MES
Application Content
▲ Material Reception
▲ Material Staging
▲ Line Startup &
Shutdown
▲ Manufacturing
Execution
▲ Quality Data
Collection
▲ Material Hold
▲ Mass Balancing
▲ Product Quality
Release ……
Your Industrial Business Processes
User Interfaces
Industrial Business
Processes/Rules
Automation Objects
Your “Standardized” MES Application Content
Fully Automated
Fully Manual
…
Your Site Specific Nuances
Accessed on any of Your Devices
Commercial
Products
Workflow
Management
Manufacturing
Execution
System
System
Platform
Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
MES application business rules (e.g. create, start work order, etc.) are
modeled in graphical environment – end users can adapt these to meet
specific operational practices.
Highlights of Model-Driven Experience
Application Design - Workflows
Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
MES user interfaces are modeled in simple, easy to use forms
environment – end user can adapt these to meet specific operational
practices.
Highlights of Model-Driven Experience
Application Design - Forms
Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
Supports Skelta BPM Forms and all forms controls.
Mobility - Work Tasks App
App for iOS, Android and Windows 10.New with Skelta BPM
2017R2:
A new version of the Work
Task Mobile App with support
for harsh or distributed
industrial environments by
enabling offline use of mobile
devices to fill forms for data
entry tasks or documenting
work execution.
Automatic synchronisation when the
device is online again
Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
Digital Work Management
Allows to capture and standardize best practices
Visualization & Mobility
Empowers the mobile workforce on- and offline
People and Systems Collaboration
Protects investment in existing systems
Standardization of Operational Processes
Scalability and Adaptability to future business needs
Modular Application Deployment
Rapid multi-site deployment with reduced time to value
Multi-Site Change Management & Agility
Adaptability to changing business targets and conditions
Model-Driven MES
The Value Delivered
9Confidential Property of Wonderware NorCal
Wonderware Enterprise Integration - Intelligent Delivery Engine
• Facilitates exchange of information between
systems
• Maintains message history for fast recovery
• Provides ‘Store & Forward’ capability
• Receives & delivers messages to multiple Shop
Floor Applications automaticallyMessage
Delivery
Engine
Message
History
Database
Production
ScheduleWork
Order
Execution
Production
Schedule
Work
Order
Execution
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Key to Success – Master
Data
11Confidential Property of Wonderware NorCal
Insight Mobile App
✓ Insight is a “native” smart phone app
✓You always have the “latest” data at your fingertips, anywhere
✓MyAlert Notifications – Turn Alerts On/Off from Your Phone
✓Our “cloud” based data server means less IT infrastructure
✓ Try if for Free! Download and Install the SmartGlance App foryour mobile
device
12
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Recipe Setpoint Monitoring Example
13
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Real Time Results: Checkweigher Monitoring
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InTouch Edge Integration with Waste Scales
15
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Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
• Wonderware Historian Excel Plugin
allows to access raw data and build
detailed reports
• Downtime Charts – comparing line
efficiency over time - Line Status –
Downtime Reasons
• Waste, Giveaway, Rework, Dashboard
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Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
Production & Asset Performance
Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
Example Production Schedule
Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
Example MES Production Screen
Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
Example SPC Quality Chart
Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
Genealogy Starts Here – Materials Received
• Expiration Date• Manufacture Date + Shelf Life• Expiration Date – Shelf Life
• MES Lot #• Unique internal lot number
created by MES• Genealogy begins HERE
Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
Quality Sample PlansAutomatically generate at set frequencies Requirements
(i.e. 3 types of wands for metal detection calibration)
Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
Mobile Operator: Material Consumption
iPad for material
consumption
Complete flexibility
to be used on
multiple lines within
each facility
Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
Example Genealogy Reports
Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
Real Time Access to MES Reports Empowers Better Decision Making
• Supports FSMA requirements
• Paper Records vs. MES Reports
• 2.5 Hours→ 10 Minutes
• Save 40+ Hours/Week
• Access to Real Time Data Enables Better Decision Making Capabilities
Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
Insight Performance – Cloud OEE
Insight Performance is a cloud-based solution that is focused on increasing plant asset
utilization and operational performance by providing accurate information on equipment
downtime and efficiency.
It facilitates continuous improvement of plant performance with user-friendly reporting and
analysis.
Heritage20 Years+ proven
MES experience now
offered as a new
cloud hosted solution
InnovationConnectivity
Storage
Accessibility
Mobility
Analytics
Enabling Semi-Automated & Manual Plants
Reducing the cost of digital transformation in manufacturing operations
• Eliminates efforts to create and maintain an IT
infrastructure
• Replaces paperwork and after the fact
reporting with real time KPI dashboards and
analytics
• Empowers people and roles on- and off site
• Automatic data collection enabled by IoT or
edge devices or integration with local
automation systems
Insight Performance – Automated Data Collection Options
InTouchClear SCADA
InTouch Edge
CitectSCADA
HistorianSDK
REST API
Historian(Tier 1)
OPC/OI Server
MQTT HTTP(CSV/JSON)
Insight
Performance
You can use the “TRY IT
NOW” feature to walk
through a demonstration
OR
You can sign up and begin
using the 45 day free trial
period to see how the
application can add value
for your organization
https://online.wonderware.com
How Do You Get Started??