o' connell
DESCRIPTION
TRANSCRIPT
GGenesisenesis SSystems ystems GGroup, LLCroup, LLC
INNOVATIONINNOVATION andand EXPERIENCEEXPERIENCE from yourfrom your Single Source Single Source
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Sample Videos
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Automation EconomicsCost Allocation
1% 2% 3%4%
4%
6%
6%
10%
18%
1%
45%
Inspection Devices & Gauges TrainingSystem Design Project ManagementRun-Off Installation & LaunchLead Engineering Up-time ToolsPart Programming & Weld Development FixturesWorkcell
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Sample Parts
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Part Design – Weld Joints)
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Part Design – DFM)
Example ProblemIn this example, a bracket is welded to an axle tube. Our dimensional analysis revealed the brackets true position hole relative to the brackets welded edge could result in a large gap, creating a possible:(1) - bad weld or interference; or(2) - dimensional problem.
Example SolutionA trim operation for the bracket was added to ensure, (3) – a good weld and dimension.
11
22 33
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Part Design – DFM)
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Fixturing)
Craftsman-In-Charge Fixtures
• Maximizes simplicity• Easily adjusted and repaired• Materials and coatings suitable for the
welding environment
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Fixturing)
Industrial FixturesIncludes Commercial grade features plus:
• Automated power activated clamping• Sensors that insure proper part clamp
location• Protected wire ways and cabling• Designed using 3D models
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Fixturing)
Spec Grade FixturesIncludes Industrial grade features plus:
• Auto load features• Error Proofing• Compliant devices• Customer specific features• Complete design details - 3D CAD
documentation
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Processing – Part Flow, Easy)
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Processing – Part Flow, Medium)
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Processing – Part Flow, Complex)
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Processing – Weld Cell Layouts)
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Processing – Weld Cell Layouts)
4M
CM3X
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Processing – Weld Cell Layouts)
RC3L
4M
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Processing – Weld Cell Layouts)
3M3
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Processing – Process, Planning, Tools)
Simulation, Offline Programming
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Positioning - Table)
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Positioning – Single Axis)
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Positioning – Dual Axis)
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Positioning – Tracks)
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Positioning – Part Handling)
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Welding Process – Weld Positioning)
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Welding Process – Tandem Wire)
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Welding Process – Pulse on Pulse)
.063 Aluminum Welding – Outside Corners
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Welding Process - CMT)
Thin Material
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Robotic Welding Automation(Welding Process – Laser & Laser Hybrid)
Penetration and Speed
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Automation EconomicsCost Allocation
1% 2% 3%4%
4%
6%
6%
10%
18%
1%
45%
Inspection Devices & Gauges TrainingSystem Design Project ManagementRun-Off Installation & LaunchLead Engineering Up-time ToolsPart Programming & Weld Development FixturesWorkcell
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
Terry O’Connell
Vice-President – Sales / Marketing
Genesis Systems Group, LLC
8900 Harrison Street
Davenport, IA 52606
Phone: (563) 445-5626
Email: [email protected]
Web: genesis-systems.com
Contact Information
INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE
WWW.GENESIS-SYSTEMS.COM
THANK YOU