nova mould and plastics inc. - eskisehirexpo · nova mould and plastics inc. “quality as...

www.novakalip.com.tr

“Quality as Principle”

NOVA MOULD AND PLASTICS INC.




NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 2

Company Profile• Established in 1992

• Organized Industrial District – Eskişehir

• Company type: Joint-stock company

• Total Area: 10.000 m2

• Production Area: 8.000 m2

• Areas of interest: Plastic Injection Part Manufacturing and its Applications and Plastic Injection MouldProduction

• Total Personnel: 145

– White collar personnel: 20

– Blue collar personnel : 125




Company Mission &Vision

Company Mission

To be a Value-Adding Company for Our Nation, Our People, Our

Customers, and Our Employees

Company Vision

Being A Leading Industrial Company in our Sector with our

Production Mentality and Applications.



Quality PolicyWE ADOPT TOTAL QUALITY MANAGEMENT AS A WAY OF LIFE.

FOR THAT REASON;

• WE FOCUS OUR QUALITY SYSTEM AND ALL OF OUR ACTIVITIES ACCORDING TO CUSTOMER NEEDS

AND SATISFACTION. TO ACHIEVE THAT, WE ARE WORKING FOR THE IMPROVEMENT OF OUR

SUPPLIERS AND STAFF.

• WE PROVIDE OUR STAFF TO PARTICIPATE IN OUR QUALITY SYSTEM WITH CONTINUOUS TRAININGS

FOR THE CONSTANT IMPROVEMENT OF QUALITY.

• WE ADOPT CONSTANT IMPROVEMENT POLICY IN OUR QUALITY SYSTEM AND IN ALL OF OUR

ACTIVITIES IN ORDER TO COMPETE INTERNATIONALLY.

• WE DELIVER OUR PRODUCTS TO OUR CUSTOMERS WITH LOW PRICE, CUSTOMER DETERMINED

QUALITY STANDARTS AND JUST IN TIME.

• WE PROVIDE OUR STAFF TO MANUFACTURE OUR PRODUCTS ACCORDING TO OUR 0 DEFECT POLICY.

TO DO THAT, WE CONSTANTLY UPDATE THE CUSTOMER QUALITY STANDARTS AND NEEDS AND

ACKNOWLEDGE OUR STAFF ABOUT THESE UPDATES.

• WE SEE OUR SUPPLIERS AS AN INTEGRATED PART OF OUR SYSTEM AND AS OUR PARTNER.

• WE BELIEVE THAT WORKPLACE SAFETY AND HEALTH IS AN INSEPERABLE PART OF OUR ACTIVITIES.

• WE PROVIDE THE CONTINUITY OF OUR SYSTEM WITH OUR STAFF WHO ARE WELL AWARE OF THEIR

RESPONSIBILITY TOWARDS NATURE AND SOCIETY.




Environmental PolicyWE THINK THAT PROTECTION AND IMPROVEMENT OF THE ENVIRONMENT THAT WE

ARE PART OF IS AN INSEPARABLE PART OF OUR ACTIVITIES. THEREFORE, OUR TARGET

IS TO INCREASE THE QUALITY OF OUR PRODUCTS AND ACTIVITIES WHILE DIMINISHING

THEIR EFFECTS ON THE ENVIRONMENT.

FOR THAT REASON, IT IS OUR COMMITTENT TO;

• OBEY THE LEGAL OBLIGATIONS AND THE OBLIGATIONS OF THE ORGANIZED

INDUSTRIAL ZONE THAT WE ARE PART OF AND TRY TO GO BEYOND THESE

OBLIGATIONS IF POSSIBLE.

• PROTECT THE GLOBAL RESOURCES AND TRY TO MAXIMIZE THE RECYCLING WHILE

MINIMIZING THE WASTE.

• MINIMIZE THE EFFECTS OF OUR PRODUCTS AND ACTIVITIES ON THE ENVIRONMENT.

• THINK ENVIRONMENTALLY RESPONSIBLE WHILE CARRYING OUT OUR NEW PROJECTS

AND INVESTMENTS.

• INFORM OUR CUSTOMERS, SUPPLIERS, PERSONNEL AND SOCIETY ABOUT THE STUDIES

THAT WE ARE PERFORMING TO PROTECT THE ENVIRONMENT AND TO INCREASE THE

ENVIRONMENTAL CONSCIOUSNESS.





Organization Chart Board of Directors

Quality Assurance

Manager

Logistics

Manager

Finance and

Administative Manager

General Manager

Financial Consultant

Production ManagerMarketing

Manager

Quality Consultant

Legal Consultant

Human

Resources

Manager

Assembly Foreman

Plastic Injection

Molding Foreman

Wet Paint &

Screening Foreman

Maintenance &

Repair Foreman

Purchasing

Manager

Chief of Quality

System

Chief of Quality

Control

Chief of

Finance

Accounting

Secretary

Sales

Manager

Planning

Manager

Warehouse

Manager

Mould

Maintenance

Shop




Product Development

Production Departments

Product Design, Development and Analysis as well as

Co-Design work

CAD software: CATIA V5, CAM software :Cimatron E 6.0




Mould ProductionProduction Departments

Accurate Scheduling in Mould Production




Mould ProductionProduction Departments

Advanced Mould Design and Construction




Mould Production


Detailed Mould Design and Plastic Flow Analysis




Mould Production




Plastic InjectionProduction Departments

• Precise Injection Part Production with 30 Plastic Injection Machines (Arburg, Battenfeld - Germany)

• Clamping Force: 50-500 tons

• Max. Part Weight: 2500 gr.

• Production Capacity of 250 tons of plastics per month

• Automotive Products (Headlight parts, Lenses, Connectors, Mirrors, Seat parts)

• Appliance Products (Shelves, Panels, Hinges, Covers)

• Continuous productivity and automation work.

– 3-Axis Robots (Wittmann - Austria)

– Conveyor Systems ( MB Conveyor - Italy)

– Central Feeding Systems (Motan - Germany)



• Automotive Products - Lighting Group





• Automotive Products - Hose and Wiper Group



• Automotive Products - Mirror Group




• Automotive Products - Engine and Transmission




• Household Appliances




• Packaging Products





Surface Processes


• Wet Painting Department

– All kinds of colors and appearances in plastic parts such as; metallic,

pearlescent, soft-touch,

– “Clear Room”

• Screening

– Tampo Printing

– Silk Screening

– Hot Printing

– Paint Filling




Quality Applications

Quality Assurance

• “Quality as Principle”– Continuous Improvement Target in Quality

– Quality Control Systems starting from design to final product.

– Targeting 0 PPM, Supplying Just-In-Time product supply

• Techniques and Documentary used in quality control– PPAP FILES

– SPC

– MSA

– ENTRANCE AND FINAL QUALITY CONTROL REPORTS

– FUNCTIONALITY TESTS

• Quality Certificates– ISO/TS 16949:2009 (SGS)

– 14001 TRAININGS AND DOCUMENTATIONS ARE FINISHED AND IT IS PLANNED TO BE OBTAINED BY THE END OF 2011




• Quality Control Devices

- Colormeter (Minolta CR-300)

- Glossmeter (Minolta)

- Film Thickness Control Device (Minolta)

- Rainbow test (MEB Teknik)

- Comb Test

- Measuring Equipment (Mitutoyo)

- DEA CMM Device (KOSGEB)

DEA CMM

Size Stroke x (mm.) Stroke y (mm.) Stroke z (mm.) MPE-E for ISO 10360/2 (μm.)

07.10.07 700 1000 660 from 1,5+L/333




Quality Certificate

ISO/TS 16949:2009




References

Automotive

Appliance

Aviation and Defense

Industry




Thank you for your time !

http://www.novakalip.com.tr

[email protected]

http://www.novakalip.com.tr�[email protected]/




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