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Plastics industry Mould changing tables and mould changing trolleys

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Page 1: Mould changing tables and mould changing trolleys · Plastics Industry: From Quick Mould Change to Process Automation Visit our website and request our overview brochure detailing

Plastics industry

Mould changing tables and mould changing trolleys

Page 2: Mould changing tables and mould changing trolleys · Plastics Industry: From Quick Mould Change to Process Automation Visit our website and request our overview brochure detailing

Stäubli has been your partner for system solutions in the plastics industry for more than 50 years. We manu facture fluid and energy connectors, ensure that tools can be changed quickly and develop tailor-made solutions to automate processes. Stäubli high-performance robots also ensure the highest pro-ductivity when handling parts and reworking.

Extensive research and development establishes the basis for the efficiency, capability and process reliability of our products. Our innovative solutions to minimize setup times and to auto-mate production are recognized worldwide, and with support

centres on every continent, we can provide you with expertise at your location.Stäubli quick tool change systems make your production process more flexible and ensure optimum production times. Our systems can also optimize productivity on existing equipment.

See our capabilities for yourself and use our know-how for your specific applications.

Flexible processes and optimal production times in the plastics industry

Plastics Industry:From Quick Mould Change

to Process Automation

Visit our website www.quick-mould-change.com and request our overview brochure detailing our solutions for the plastics industry.

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Page 3: Mould changing tables and mould changing trolleys · Plastics Industry: From Quick Mould Change to Process Automation Visit our website and request our overview brochure detailing

Rapid and reliable changing of moulds is a critical factor for being competitive in the plastics industry. Each process step must be matched to each other in order to achieve the highest levels of efficiency: Starting with the logistics in the mould store followed by the mould transfer and finally to the clamping and connection of the mould in the machine.

System solutions from StäubliStäubli stands for quality, performance and safety. We develop and implement customised system solutions specifically for the plastics industry.

To do so we examine the existing mould changing process in your company. Based on our analysis we develop a co-ordina-ted process management, in which the individual steps of mould changing are optimally dovetailed with each other.

Mould changing table and trolleyThe co-ordination of your machining facilities with the Stäubli mould changing table and trolley reduces unproductive prepa-ration times to a minimum. The “Single Minute Exchange of Die” (SMED) process from Stäubli brings the highest levels of effi-ciency to your mould changing process.

User-based solutions for optimised mould changing

Logistics in the mould store

The mould changing system from Stäubli actively communi-cates with production planning, providing intelligent tool trans-fer with optimised transport paths. In this way your moulds can be brought into “pole position” in good time ready for the up-coming change. So the added value chain has already started as early as the mould store.

Planning and implementationThanks to over 50 years of experience in the plastics industry, Stäubli can offer tailored tool changing solutions for every re-quirement. From development to success: All components are developed, manufactured, installed and commissioned into re-liable production by us.

Our global cooperation with all leading machine manufacturers guarantees maximum efficiency and functionality.

After sales serviceThe after sales service from Stäubli ensures that your system works efficiently throughout its complete life cycle. Our special-ly trained Account Managers ensure that your mould changing system remains up-to-date using Internet based remote main-tenance. Software updates are always available to you imme-diately after release. With acute problems the Stäubli online support provides rapid and uncomplicated fault rectification.

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Page 4: Mould changing tables and mould changing trolleys · Plastics Industry: From Quick Mould Change to Process Automation Visit our website and request our overview brochure detailing

Step by step to a customised solution

For efficient mould changing in the plastics industry, we offer perfectly matched system components.

Mould transferMould changing trolleys from Stäubli use the following tech-niques to bring your moulds into position with millimetre precision: • Push-Pullmanual(uptomax.twotonsmouldweight)• Push-Pulldriven• Rollertrackdriven

Interaction with the machine control systemStäubli transfer systems communicate with your machine via a Euromap71 interface. The mould change can be conveniently controlled with a Stäubli touch panel or - in the fully integrated solution - directly via the machine control panel.

Height adjustmentVarious mould transfer heights are often found in mixed ma-chine installations. Stäubli’s control system identifies the trans-fer height required via the interface. Then the integrated height adjustment system automatically ensures precise adjustment. Manual intervention is no longer required.

Safety equipmentStäubli places great emphasis on safety. We determine and in-stall the optimum solution for safety in your processes and for

your employees in accordance with your requirements and the legal regulations.

Mould temperature controlMaintaining the correct temperature of the mould to be intro-duced avoids unproductive machine downtime. Stäubli offers innovative connection solutions for mould temperature control: From leak-tight quick release couplings through to fully auto-mated multi-couplings for temperature control, hydraulics and electrical energy.

Push-pulldriveforheaviertools

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Page 5: Mould changing tables and mould changing trolleys · Plastics Industry: From Quick Mould Change to Process Automation Visit our website and request our overview brochure detailing

Ideal for optimising mould changing on a production cell with one or two machines: Our stationary mould changing tables provide a high degree of flexibility and economic efficiency.

Thanks to the standardised modular construction of our mould changing tables we can offer a solution perfectly tailored to your requirements for all sizes of machines and moulds in the shor-test of timescales.

Single tableThis basic variant offers space for one mould. The single table is loaded by means of hoisting gear and can be used either with one machine or between two machines.

Double tableWith space for two moulds the double table is suitable for fully automatic mould changing at the push of a button. As with the single table, this variant can also be operated with one machine or between two machines.

Special solutionsThanks to our many years of experience in the plastics industry we are able to address your specific requirements individually. Our specialists are available to support you on-site and will be happy to develop a customised mould changing concept with you.

Stationary tables for horizontal mould changing

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Page 6: Mould changing tables and mould changing trolleys · Plastics Industry: From Quick Mould Change to Process Automation Visit our website and request our overview brochure detailing

Rail-based and freely movable trolleys for horizontal mould changing

With mould changing trolleys from Stäubli you can achieve con-sistent flexibility for your automated production area. Our solu-tions take over both the mould transport between the store and the machine and mould changing on the machine. Depending on requirements our mould changing trolleys offer space for one or more moulds.

Rail-based trolleysRail-based trolleys are ideally suited to production areas where several machines, mould stores and pre-heating stations can be arranged along a track system.

The trolley movements and the mould transfer in and out of the machine are carried out automatically. At the same time a precise distance measurement system ensures that the mould changing trolley is always positioned precisely in front of the machine or directly at the storage station.

Stäubli delivers the complete system to you from a single source: From the design through to operation. Rail systems are part of the full service package combined with safety systems and integrated communication with the production systems. This enables us to provide you for all your requirements with the Stäubli quality recognised throughout the world.

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Page 7: Mould changing tables and mould changing trolleys · Plastics Industry: From Quick Mould Change to Process Automation Visit our website and request our overview brochure detailing

Freely movable trolleysWith the use of freely movable trolleys you can achieve maxi-mum flexibility within the production area. Our intelligent solu-tions provide automatic mould changing, regardless of the ar-rangement and size of the machines.

The freely movable trolley can be moved manually, up to a load carrying capacity of 1.5 tons. With higher loads, battery-driven solutions with powerful electrical drives are used.

The control of the trolley is implemented either manually, as with a lifting trolley, or by remote control via cable or WLAN.

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Page 8: Mould changing tables and mould changing trolleys · Plastics Industry: From Quick Mould Change to Process Automation Visit our website and request our overview brochure detailing

www.staubli.com

Stäubli units Connectors distributors

Belgium Tel.: +32 (0) 56 36 40 03 [email protected]

Brazil Tel.: +55 (0) 11 2348 7400 [email protected]

China Tel.: +86 40066 70066 [email protected]

Czech Republic, Slovakia, Hungary Tel.: +420 466 616 125 [email protected]

France Tel.: +33 (0)1 69 93 25 00 [email protected]

Germany, Austria Tel.: +49 (0) 921/883-80 [email protected]

Hong Kong Tel.: +852-2366 0660 [email protected]

India Tel.: +91 22 282 39 343 - 345 [email protected]

Italy Tel.: +39 (0) 362/944.1 [email protected]

Japan Tel.: +81 6 6889 3308 [email protected]

North America (USA, Canada, Mexico) Tel.: +1 864/433-1980 [email protected]

Poland Tel.: +48 42 636 85 04 [email protected]

Portugal Tel.: +351 22 978 39 56/50 [email protected]

Romania Tel.: +40374040494 [email protected]

Russia Tel.: + 7 812 3344630 [email protected]

Singapore Tel.: +65 / 6266 0900 [email protected]

South Korea Tel.: +82 53 753 0044 [email protected]

Spain Tel.: +34 937 205 405 [email protected]

Switzerland Tel.: +41 (0) 43/244 22 33 [email protected]

United Kingdom Tel.: +44 (0) 1952 671 918 [email protected]

Taiwan Tel.: +886-2-2568 2744 [email protected]

Turkey Tel.: +90 212/472 13 00 [email protected]

International sales coordinationStäubli Faverges - CS 30070 - F - 74210 FavergesTel.: +33 (0) 4 50 65 67 97 - Fax: +33 (0) 4 50 65 60 69e mail: [email protected]

Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries. © Stäubli, 04/11/2013We reserve the right to modify product specifications without prior notice L

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