Liv Bjerge

Platts 8th Annual European CCS

18. - 19. February 2014

19.02.2014

Norcem Brevik CO2 Capture Project Slide 1

Norcem CO2 Capture Project

Norcem – part of HeidelbergCement Group

Cement

Aggregate

No 1 in

Aggregate No 3 in

Cement

Nr 3 in Ready Mix

Concrete

19.02.2014 Norcem Brevik CO2 Capture Project Slide 2

Cement RMC Aggregates

HeidelbergCement in Norway

Norcem NorBetong NorStone

Alternative Fuels

Renor

19.02.104 Norcem Brevik CO2 Capture Project Slide 3

Norcem Brevik

Production Capacities Clinker 1.050.000 tons

Cement 1.300.000 tons

Products Clinker 3 qualities

Cement 7 qualities

Employees 180

19.02.2014 Norcem Brevik CO2 Capture Project Slide 4

Cement Production

Limestone quarry

Limestone

crusher

Storage

Raw mills

Heat exhanger

Kiln

Clinker cooler

Cement mills

Bulk

Loading

Sox

Scrubber

Filters

District heating

Electricity

CO2

Norcem Brevik CO2 Capture Project Slide 5 19.02.2014

CO2 emissions in the cement industry

Globally: 5-6 %

Norway: 2.6 %

Norcem Brevik: 800 kt CO2/y

Sources: - Limestone: 60 %

- Fuels: 40 %

19.02.2014 Norcem Brevik CO2 Capture Project Slide 6

Our vision

Our vision 2030

Zero CO2 emission during the

life cycle of our products

2030 ~4.5 billion tonnes cement**

** IEA, 2010

2012 3.6 billion tonnes of cement*

~5-6 % of global green house

gas emissions**

*www.cembureau.eu ** IEA, 2010

19.02.2014 Norcem Brevik CO2 Capture Project Slide 7

Our ”Zero vision”

Co2

kg CO2/tonnes cement

CO2 CO2

Energy efficiency Reduced energy consumption per ton produced.

Further recycling of waste heat.

Biomass Continued increased proportion of alternative fuels

and biomass based fuels from today’s 40 per cent.

New cement types Further replace the CO2 intensive clinker with other

reactive materials without compromising quality.

Carbonisation Concrete structures absorbs 200,000 tonnes of CO2

yearly in Norway. Improved handling of crushed

concrete will increase this figure.

Carbon capture Sustainable technologies for CO2 capture, transport

storing or reuse is a part of our future.

19.02.2014 Norcem Brevik CO2 Capture Project Slide 8

Carbon capture project in Brevik

Small Scale Test Centre

Post-Combustion CO2 Capture technologies

Partners: Norcem, HeidelbergCement & ECRA

(European Cement Research Academy)

Project on behalf of the European Cement Sector!

Total budget: 93 M NOK (11.7 M €)

Gassnova / Climit-Program: 75 % funding

Project Duration: 3,5 years (start-up May 2013)

Test Step 1

19.02.2014 Norcem Brevik CO2 Capture Project Slide 9

Main objectives

Study and compare different CO2 capture technologies.

Determine how suitable these are for implementation in modern

cement kiln systems.

Transport and storage is not part of the study

Important focus areas:

– CO2 Capture rate, energy consumption, utilization of waste heat,

impact on flue gas impurities, costs (CAPEX/ OPEX), footprint

Full Scale Perspective!

19.02.2014 Norcem Brevik CO2 Capture Project Slide 10

Membrane Technology

3 partners

– Yodfat Engineers: Construction/ Engineering

– NTNU: Membrane Development

– DNV GL: Project Coordination

Small scale demonstration

High Temperature polymer membrane

– Fixed Site Carrier (FCS) membrane

– Poly-Sulfonate – with Poly-Vinyl-Amin layer (PVAm)

Phase I (Testing): Jan- Jul 2014

Phase II (Testing): 2015 – 1Q. 2017 ?

Main Focus Areas

– CO2 capture rate, Energy consumption, Flue gas impurities, Membrane

life time, Long term testing

19.02.2014 Norcem Brevik CO2 Capture Project Slide 11

Membrane Module

MC: From installation of Test Unit

Yodfat Engineers

Danny, Jeff og Yuval

19.02.2014 Norcem Brevik CO2 Capture Project Slide 12

RTI Solid Sorbent Technology

19.02.2014 Norcem Brevik CO2 Capture Project Slide 13

Bench Scale Testing

– Packed Bed Reactor system

– Solid Sorbent Technology

– PEI (poly-ethylene-imide based)

Installation and Commissioning

– End of Feb 2014

Phase I (Testing): Mar – May 2014

Phase II (Testing): ?

– Larger pilot

2015 – 1Q. 2016

Main focus areas:

– Capture rate, Energy Consumption, Flue gas impurities

Aker Solutions - Amine Technology

Mature technology

– Mobile Test Unit, MTU

– Capture capacity: 2000 t CO2/ y

– Absorption tower: 40 m

– Stripper: 15 m

Installation & Commissioning:

– April 2014

– Test Period: May-Nov 2014

Main Focus Areas:

– Capture rate, Energy Consumption,

Flue gas Impurities, Amine

degradation

Norcem Brevik CO2 Capture Project Slide 14

MTU - Mongstad

19.02.2014

Alstom’s Regenerative Calcium Cycle

650 °C 900-950 °C

Darmstadt Pilot

19.02.2014 Norcem Brevik CO2 Capture Project Slide 15

De-risking Study

– Pilot testing

– Stuttgart University (IFK) –

Prof. Scheffknecht

– Mar- Apr 2014

– Limestone from Norway (6 t)

Time Frame: 1 year

Focus Areas

– Capture rate,

– Energy Consumption,

– Practical experiences (solid looping,

make-up limestone, de-activated lime)

Full Scale CO2 Capture - Benchmark Study

19.02.2014 Norcem Brevik CO2 Capture Project Slide 16

Time Frame – Milestones – Phase I

RTI Test Phase I

MC Test Phase I

Alstom De-

Risking

Aker Solutions

Nov 2014 Jan 2014 May 2014 Jul 2014 Aug 2014

RTI Test Phase II

MC Test Phase II

Milestone Decision

2016

2017

19.02.2014 Norcem Brevik CO2 Capture Project Slide 17

Zero CO2 emissions during the life cycle of our products

This is possible to achieve through dedicated

work and product development accompanied

by investments

19.02.2014 Norcem Brevik CO2 Capture Project Slide 18