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    The zero tillage revolution in theIndo-Gangetic Plains of South Asia:

    How did it happen?

    Report on a work in progress . . .

    with apologies for mixed metaphors

    Larry Harrington, with Peter Hobbs

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    Rice-wheat systems

    About 20m ha in Bangladesh, China, India,Nepal, Pakistan

    About 12.5m ha in the Indo-Gangetic Plains

    Source of food security for hundreds of millionsof poor rural and urban consumers

    Threats to the sustained productivity of thesesystems taken very seriously

    Not just rice-wheat: systems also feature

    pulses, oilseeds, potatoes, berseem clover,many others

    Photo: LWH

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    Variability of rice-wheat systems in different transects of the

    Indo-Gangetic Plains

    Source: Rice-Wheat Consortium

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    The tillage revolution

    From nearly nothing in the late 1990s, zero

    tillage of wheat after rice now covers nearly 2m

    ha

    Area expected to at least double over the fewyears

    Adoption to date mostly in Haryana, western

    UP, India Punjab, Pakistan Punjab

    (transects 1-2)

    Areas of new adoption include eastern UP,Bihar, Sindh in Pakistan (transects 3-4)

    Photo: LWH

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    Estimated diffusion of zero/reduced tillage in the Indo-

    Gangetic Plains (India only)

    0

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    1800

    1998 1999 2000 2001 2002 2003 2004

    Area('000ha,

    IGP)

    Source: Laxmi, Erenstein and Gupta, 2005

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    Number of ZT drills sold per year [columns] and number of ZT

    manufacturers () in Haryana & Punjab, 1994-2003

    Haryana & Punjab, India

    0

    1000

    2000

    3000

    4000

    5000

    6000

    7000

    8000

    1994 1995 1996 1997 1998 1999 2000 2001 2002 2003

    Year

    NumberofnewZ

    Tdrill

    0

    10

    20

    30

    40

    50

    60

    Totalnumberofmanufacturers

    Source: Laxmi, Erenstein and Gupta, 2005

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    Some impacts to date (2004-05 wheat crop season)

    About USD 100m

    /season

    Aggregate cost saving in the Indo-Gangetic Plains

    attributable to zero and reduced tillage

    About 2500 Indian

    rupees /ha /season

    Farm-level cost saving attributable to zero and reduced

    tillage

    Approximately 150m m3

    /season

    More than 500,000

    Nearly 100

    About 16,000

    About 1.9m ha

    Estimate

    Aggregate reduction in water used for rice-wheatproduction (less pumping per irrigation, sometimes

    fewer irrigations)

    Number of farm households adopting

    Number of companies manufacturing zero till drills

    Cumulative number of zero till drills sold

    Area covered by zero and reduced tillage

    Item

    Sources: RWC (2005); Laxmi, Erenstein and Gupta (2005); Malik et al (2004)

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    How did this happen? Some keys to success

    Emphasis on development and adaptation of suitable implements,

    based on prototypes from elsewhere.

    Participation of the private sector in implement development,

    adaptation, manufacture and marketing.

    Technical mentoring over an extended period of time.

    Strong local champions.

    A crisis mentality that fostered a willingness to consider radical

    departures from conventional practices.

    The emergence of a dynamic innovations system.

    A practice highly profitable at the farm level from the very beginning.

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    Conventional tillage practices for wheat after puddled rice

    (except for Nepal terai and Bangladesh)

    Cement-like soils left after puddled rice

    6-10 plowings and plankings to break up thecement-like soil and reduce the size ofremaining clods

    Sowing delayed

    Soil moisture lost

    Typical source of power a locally-manufacturedfour-wheel tractor, typically 30-35hp

    Main cultivating attachment a 9-11 spring-tinecultivator

    Photo: LWH

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    The 1970s on-station research in India

    Research on wheat zero tillage in India by SSBrar, SS Dhillon and others at PunjabAgricultural University

    On-station only

    Did not include implement development(experimental work conducted by hand)

    Little or no support from University or extensionauthorities

    No participation by farmers

    Essentially no adoption

    Photo: Peter Hobbs

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    1982-84 the Atchison drill in Pakistan: the game begins

    CIMMYT office established in Pakistan.

    Peter Hobbs imports an Aitchison inverted T

    cross-slot seed drill from New Zealand. Why?

    Hobbs needed a drill of some kind to establish

    wheat experiments after late-harvested basmati

    rice. He was not thinking in terms of zero tillage

    Peter Aitchison happened to visit Pakistan and

    happened to visit Hobbs and they happened to

    discuss the drill that Aitchison was marketing in

    New Zealand

    Prototype drill imported using USAID project

    funds

    Photo: Peter Hobbs

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    1984-85 wheat season in Pakistan: strike one

    Hobbs tries Aitchison drill with farmers in

    collaboration with Pakistani scientists

    Conventional practice better than zero tillage.

    Why?

    Researchers still learning to calibrate and

    operate the Aitchison drill

    Conventional tillage and zero tillage wheat

    sown at the same time

    Diagnostic surveys find that extended

    turnaround time between rice harvest andwheat sowing leads to late planting of wheat

    and major reductions in wheat yields

    Photo: LWH

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    1985-86 wheat season in Pakistan: strike two

    Aitchison zero till drill tried again in farmers

    fields. No difference between zero till and

    conventional till yields

    Why?

    Again, same timing of sowing for zero and

    conventional till wheat

    New rice variety Basmati 385 released

    Earlier maturity

    Higher yield

    Good qualityPhoto: LWH

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    1986-87 wheat season in Pakistan - importance of timely

    sowing finally realized: a hit

    Further surveys and experiments confirm late-

    sown wheat yield loss at 1% /ha /day for

    Pakistan Punjab, lower Sindh, upper Sindh

    The most frequent turnaround time the

    elapsed time between the rice harvest and

    wheat planting was just over four weeks . . .

    The shortest turnaround period was three

    weeks and the longest eight weeks. (Flinn

    and Khokhar, 1989)

    Aitchison drill tried once more in farmersfields. Zero till sown earlier than conventional

    till zero till yields 24% higher

    Photo: LWH

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    But what about stemborer an error (?)

    A potential constraint on adopting zero tillage

    for is the stemborer (Scirpophaga incertulas),

    currently an important pest of rice.(Byerlee et

    al, 1986)

    Build-up of stem borer in rice-wheat systems

    when zero till used and rice stubble not

    destroyed?

    A rice entomologist assigned to assess the

    risk

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    1987-88 wheat season in Pakistan higher yields and lower

    costs with zero till: another hit

    Zero till yielded much better than conventional

    till, largely because sowing was on average

    24 days before sowing with conventional till

    Zero till also led to a major reduction in

    production costs

    Very rapid adoption of early-maturing Basmati

    385, also helped deal with problem of long

    turnaround time between rice harvest and

    wheat sowingPhoto: Peter Hobbs

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    1988 Pakistan strikes out

    Research team in Pakistan has Aitchisondesign copied (with permission) by localmanufacturer, Descon. Well made, but verycostly and too heavy for use with local tractors

    On-farm trials continue in Pakistan withDescon drills

    Pakistan Punjab extension strongly advisesagainst zero tillage, citing stemborer threat

    Activity in Pakistan stalls

    CIMMYT office moved to Nepal to work with amore regional focus, including India

    Photo: LWH

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    1989-90 wheat season: out in left field (?)

    Research published in Pakistan concludes

    that stem borer not a problem in zero till rice-

    wheat systems (Inayatullah et al, 1989)

    Pakistan Punjab extension maintains its anti-

    zero till stance: The more you till the higher

    your yield . . .

    Publications by lead Indian scientists show

    little awareness of zero tillage as a possible

    technology of interest

    Photo: LWH

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    1989-90 wheat season: the game moves to India

    Hobbs imports Aitchison drills to India

    Punjab unable to collaborate because of

    political violence

    Haryana drill sent to Directorate of Wheat

    Research, used only on-station

    Faizabad, Uttar Pradesh drill not used

    Pantnagar (GB Pant University of Agriculture

    and Technology, Uttar Pradesh) drill actively

    tested by scientists

    Local initiative at Pantnagar

    Bachan Singh creates the Pantnagar drill Atchison-type openers attached to traditional

    rabi drill

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    1990-91 wheat season: Pantnagar strikes out

    Keen interest in Pantnagar in zero till implements,

    including the VC and many senior scientists . . .

    But:

    No funds to get enough drills for farmer testing

    Drill managed by researchers with friendly farmers,

    not left in villages for farmer testing

    Not enough exposure of farmers to the implement to

    create an innovation dynamic

    Bachan Singh shares the design of the Pantnagar

    drill with National Agro-Industries in Ludhiana,

    private sector implement manufacturer

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    1991-93 the private sector quietly

    steals a base

    National Agro-Industries continues making

    improvements in the Pantnagar drill . . . better

    built, better components, better openers, seed

    systems, fertilizer systems, finish etc.

    Photos: LWH

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    1993-96 a crisis begins: the

    emergence of herbicide-tolerant

    Phalaris minor in Haryana

    Evolution of isoproturon-resistance in

    littleseed canary grass (Phalaris minor Retz.),

    a serious weed of wheat in the rice-wheat

    cropping system

    Scientists working at Haryana Agricultural

    University identified and reported this

    herbicide resistance problem

    Problem of resistance soon became so acute

    that many farmers had to harvest their

    immature wheat crop as fodder for animals

    Photos: LWH (top), Peter Hobbs (bottom)

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    1994 RK Malik comes to bat

    In 1994, R.K. Malik, weed scientist at HaryanaAgricultural University and advisor to the Vice-Chancellor, happens to attend a course inMexico on zero tillage and conservationagriculture

    Desperate times call for desperate measures Malik decides to see if zero tillage can helpcontrol herbicide-resistance Phalaris

    New (and expensive) herbicides also tried

    clodinafop (Topik, 15% W.P.), fenoxaprop(Puma-Super, 10%, E.C.), sulfosulfuron(Leader, 75%, W.P.) and tralkoxydim (Grasp,10%, E.C.)

    Photo: LWH

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    The strategy

    Original idea: use zero-tillage to reduce

    production costs, enabling farmers to afford

    new, more expensive herbicides

    However, zero-till itself was found to

    substantially reduce weed germination

    Later, found that some farmers were able to

    stop using herbicides in their wheat fields

    altogether after 4-5 years of zero-till

    Phalaris population over time using

    NT and new herbicides

    0

    50 0

    1000

    1500

    2000

    2500

    NT CT

    T i l la g e s y s t e m

    Phalarisp

    opulation

    96-97

    97-98

    98-99

    a1

    a

    b

    b

    b

    a

    Photo: LWH. Chart: Peter Hobbs

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    Getting set-up

    Drills obtained from National Agro-Industries

    Purchased by CIMMYT and the RWC with

    DFID funds

    Made available for use by Malik

    A bizarre twist:

    If the drills had belonged to the university, they

    would have been required to be returned to the

    campus each evening

    As they were not university owned, they had be

    be left behind in the villages with the farmers

    Photo: LWH

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    1996-97 wheat season in Haryana: Malik swings the bat . . .

    Field chosen for first on-farm test of zero till

    Density of herbicide-resistant Phalaris minorup

    to 3000 plants/ m2

    Farmer had decided to give up on cool season

    plantings

    Farmer agreed to allow zero tillage until hesaw that it meant sowing without plowing

    Farmer pulled out of arrangement

    New agreement made with son

    When we started sowing of wheat the old man

    left the field by saying that I had never seen

    such type of foolishness of educated people in

    my life (Samar Singh, 2004)

    Photo: LWH

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    . . . And gets a hit

    Managed to plant 10 acre of no-tillage wheat infields heavily infested with Phalaris minor

    Crop condition at all sites was extremely good

    The farmers from different locations in thedistrict were brought to see the crop

    Zero till better weed control, lower costs,higher yields

    (1996-97 Annual Report of the Directorate of

    Wheat Research, Karnal: on-station researchindicates no-tillage not useful)

    Photo: LWH

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    1997-98 wheat season in Haryana: another hit

    More Pantnagar drills purchased for Malik byCIMMYT (DFID funds) and by Australia(ACIAR funds)

    90 sites sown with zero tillage

    Continued farmer resistance

    When he took the zero tillage machine in hisfield, his father . . . came and stopped thesowing of wheat with zero tillage. He said,Youcan make fool of uneducated farmers like myson because they do not want to work hard inthe field.

    The activity in 1997-98 highly successful -large improvement in wheat yield at all sites,reduced costs, fewer weeds

    Photo: LWH

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    1998-2000: home run

    National Agro-Industries further improves drill, basedon farmer feedback

    150 drills sold for researcher and farmer testing

    Scientists from India, Pakistan, Nepal, Bangladeshtravel through NW India see Phalaris problem,success of zero tillage

    Zero tillage gets press and television coverage

    Department of Agriculture, Haryana, launches zerotill extension activities with own resources

    First example of zero till custom service

    CIMMYT and ICAR management back zero tillage

    Photos: LWH

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    Why Haryana? How much of this was simply coincidence?

    An unfolding crisis: herbicide-resistant Phalaris

    A strong, influential, highly-placed local champion, recently trained in zerotillage management: R. K. Malik

    A university policy that compelled researchers to leave zero till implementsin farmers hands

    Adapted drills ready for manufacture in volume by the private sector

    Absence of obstacles that in other areas have slowed adoption: Basmatirice meant no problem with large volumes of clumped, loose rice straw

    A technology highly profitable for farmers in the near term provided theycould get past the intensive tillage mind-set

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    All keys to success were in place

    Emphasis on development and adaptation of suitable implements,

    often using prototypes from elsewhere.

    Participation of the private sector in implement development,

    adaptation, manufacture and marketing.

    Technical mentoring over an extended period of time. Strong local champions.

    A crisis mentality that brings with it a willingness to consider radical

    departures from conventional practices.

    The emergence of a dynamic innovations system.

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    Yes, as exemplified by

    APPRESID and othergroups

    Yes, as exemplified by the

    Rice Wheat Consortium forthe Indo-Gangetic Plains

    The emergence of a

    dynamic innovationssystem.

    Soil erosion on hilly lands

    after conversion from

    pasture to crops

    Herbicide-resistant Phalaris

    minor

    A crisis mentality that brings

    with it a willingness to

    consider radical departures

    from conventional practices

    Fatima Ribeiro, others fromIPEAME

    RK Malik, Mushtaq Gill, RajGupta

    Strong local champions

    Rolf Derpsch, University of

    Kentucky

    Peter HobbsTechnical mentoring over

    an extended period of time

    SemeatoNational Agro-IndustriesParticipation of the private

    sector

    Strong emphasis, prototypefrom KentuckyStrong emphasis, prototypefrom New ZealandEmphasis on developmentand adaptation of suitable

    implements

    BrazilIndo-Gangetic PlainsKey to success

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    Related issues: additional innings

    Zero till moves to the eastern Indo-

    Gangetic Plains

    Two-wheel tractors, reduced till, strip till,

    surface seeding, benefits for the very poor

    Adoption unfolding in Bihar, eastern UP

    and, with two wheel tractors for zero/

    minimum till, in the Nepal terai Photo: LWH

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    Related issues: additional innings

    Zero till returns to Pakistan with MushtaqGill inspired by work of Malik seen inIndia during traveling seminar

    Now used by over 50,000 farm families

    Dealing with large volumes of clumped,loose rice straw straw choppers, theHappy Seeder

    Using crop residues for mulch

    Laser leveling of fields

    Photo: LWH

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    Related issues: additional innings

    Full conservation agriculture

    Permanent bed systems and water

    savings

    Zero till rice/ rice on beds

    System diversification

    Photo: LWH

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    What if . . . ?

    Aitchison had never come to Pakistan?

    The factor of timeliness of sowing had not been identified?

    Stemborer had turned out to be, in fact, a serious problem under zero till?

    Hobbs had not bothered to import additional drills for use in India?

    Scientists in Pantnagar had decided to not test the drill (as happened withthe other three recipients of Aitchison drill)?

    Bachan Singh had not created the Pantnagar drill?

    Bachan Singh had not shared his design with National Agro-Industries?

    National Agro-Industries had not continued with improvements to the drill?

    Malik had not gone to Mexico for zero till training?

    Herbicide-resistant Phalaris had not emerged as a problem?

    University policies had required that even donated equipment be returnedto the campus each evening?

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    PS . . .

    Definitive study recently published on stemborer in rice-wheat systems, and

    how stemborer carryover/ build-up may be affected by zero tillage. No

    major concerns expressed.

    (Srivastava, 2004)

    To this day, extension department in Pakistan Punjab maintains its anti-zero till stance.