ndrm & cpa spring concrete workshop bismarck, nd cpa spring concrete worksh… · ndrm &...
TRANSCRIPT
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NDRM & CPA Spring Concrete Workshop
Bismarck, ND
Controlled Low Strength Materials
March 13, 2012 Presented by
Hank Hauge
Technical Services
Strata Corporation
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Terms Used for
Controlled Low Strength Material
(CLSM)
• Flowable fill
• CLSM (regular or lightweight)
•Grout Backfill
•Controlled density fill (CDF)
• Trench fill
• Flowable mortar
• Flowable grout
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Controlled Low-Strength Materials
(CLSM)
• Material that results in a compressive strength
of 1,200 psi (8.3 MPa) or less
• A self-compacting cementitious material
• Self-leveling (minimal placing effort required)
• No vibration or tamping needed
• Excavatable ( < 300 lb/in2 Compressive Strength)
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Controlled Low-Strength Materials
(CLSM)
Flowable fill Applications
Backfill Structural Fill
Sewer Trenches Replace low quality
Conduit Trenches soils
Utility Trenches Mud Jacking
Building Excavations Sub-footings
Bridge Abutments Floor Slab Overlay
Pipe Bedding Road base
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Controlled Low-Strength Materials
(CLSM)
Flowable fill Applications
Other Applications
Closing underground storage tanks
Slope stabilization
Mud mats
Abandoned sewers/mine shafts
Highway barriers
Airport runway blast pads
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Air Modified
Controlled Low-Strength Materials
(CLSM)
Flowable fill
• Regular - CLSM
• Density (Unit Wt.) > 50 lb/ft3 (800 kg/m3)
• Up to 35% air
•28 Day Compressive Strength <1200 lb/ft2
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Air Modified
Controlled Low-Strength Materials
(CLSM)
Lightweight fill
• Low-Density CLSM
• Density (Unit Wt.) < 50 lb/ft3 (800 kg/m3)
• Up to 80% air
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Terms Used for
Air Modified CLSM
• CDF
• Low-Density CLSM
• Lightweight cellular concrete
• Foamed concrete
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Controlled Low-Strength Materials
(CLSM)
Air Modified
Other Applications
Soil Erosion Control
Firewalls
Precast Architectural Panels
Roof Insulation
Wall Insulation
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Advantages of using
Air Modified Flowable Fill and
Lightweight Fill
• Requires no compaction equipment/minimal labor
• Flows readily in and around pipes, corners, etc.
•Can be cut or trenched without cave-ins
• Reduced shrinkage
• Flexible Design Parameters
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Typical Questions That
Specifiers Consider…..
•Is the void completely filled?
•Will there be shrinkage & settlement?
•Is the material homogeneous throughout?
•Can it be excavated at a later date?
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Typical Testing Procedures for CLSM
• ASTM Test Method for Flow Consistency of CLSM
(D 6103)
• ASTM Test Method for Preparation and Testing of CLSM
Test Cylinders (D 4832)
• ASTM Test Method for Unit Weight, Yield, and Air
Content (Gravimetric) of CLSM (D 6023)
• ASTM Practice for Sampling Freshly Mixed CLSM
(D 5791)
• ASTM Test Method for Ball Drop on CLSM to Determine
Suitability for Load Application (D 6024)
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CLSM
is a
Super Soil!
Especially Air Modified
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Useful Test Methods
• CBR ( ASTM D 1883)
• Triaxial Shear-Consolidated Drained
(USACE EM 1110-2-1906)
• One-Dimensional Consolidation of Soils
(ASTM D 2435)
• Permeability (ASTM D 5084)
• Freeze-Thaw for Soil-Cement Mixtures (ASTM D 560)
• Bleeding (ASTM C 940)
• Mortar Penetrometer for in place CLSM
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Sample Test Results as Reported in
The Design and Application of Controlled Low Strength Materials
Howard and Hitch,Editors
ASTM STP 1331
Air-Modified CLSM Compressive Strength, Direct Shear-Strength, California Bearing Ratio (CBR)
Cement Fly Ash Water Sand
(lbs/cy) (lbs/cy) (lbs/cy) (lbs/cy) 3 Day 7 Day 28 day 56 Day 3 Day 7 Day 56 day 3 Day 7 Day 56 day
Trial Mix 1 35.2% Air
100 0 250 2380 18 21 33 53 0.07 0.34 0.84 22.9 28.9 52.3
angle 27.9 angle 26.6 angle 22.5
Trial Mix 2 35.1% Air
200 0 250 2295 68 110 131 121 1.04 1.78 2.92 56.1 71.5 123.0
angle 15.3 angle 20.8 angle 34.2
Trial Mix 3 30.0% Air
100 200 250 2168 57 74 119 138 0.58 0.74 2.94 39.6 49.6 123
angle 24.7 angle 25.4 angle 13.4
California Bearing Ratio (%)Compressive Strength (psi) Direct Shear Strength (tons/sf)
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As Reported in
The Design and Application of Controlled Low Strength Materials
Howard and Hitch,Editors
ASTM STP 1331
AASHTO Soils Classification vs. CBR Index
(Typical Compacted Fill)
Soil Description CBR Index (%)
56 day air-modified CLSM 50-130
Base rock, well graded 60-80
Gravel, poorly graded 35-60
Gravel, uniformly graded 25-50
Silty gravel 40-80
Clayey gravel 20-40
Silty, sandy silts, gravely silts 5-15
Lean Clays, sandy clays, gravely clays 5-15
Organic silts, lean organic clays 4-8
Fat clays, organic clays 3-5
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Typical Engineering Properties of a
Air Modified CLSM Mix
• 50- 300 lb/in2 Unconfined 28 day
Compressive Strength
• CBR-7 Day, 25-40 % (56 Day, 50-130%)
• 0.30-0.90 tons/ft2 Direct Shear Strength
• 28 Day Friction Angle 25-40 Degrees
• 0% Bleed (2-3% for Reg. CLSM)
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Typical Flowable Fill Mixture
Ingredients
• Portland Cement
• Fly Ash (or other by-products)
• Water
• Fine or Coarse Aggregate (or both)
•Chemical Admixtures (e.g. high dosages of air-entraining admixtures)
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Typical Lightweight Fill Mixture
Ingredients
• Portland Cement
• Fly Ash (or other by-products)
• Water
• Prefoamed Foam
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Lightweight Fill - CLSM
Preformed foam is typically produced on-site by:
• Diluting the foam concentrate with water prior to combining it with compressed air
• Passing the mixture through a foam generator
“Compressed Air Preformed Foam System”
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Foaming Agent
Preformed foam can be produced either
at the batch plant or job-site by using
pressurized water from the water mains
or the ready-mix truck water tank
“Pressurized Water Preformed Foam System”
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CLSM Foaming Agent
Flowable Fill Lightweight Fill
(Regular CLSM) (Low-Density CLSM)
Densities > 50 lb/ft3 Densities < 50 lb/ft3
15% to 35% air content Up to 80% air content
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Benefits of CLSM
Foaming Agent
• Optimum workability - fluid or plastic consistency
• Stable density (unit weight)
• Easily placed by chute or pumps
• Good thermal insulation
• Reduced bleeding, settlement, and shrinkage
• Can produce flowable fill and lightweight fill
mixtures
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Let’s Look at Some Examples
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Lightweight Fill Application
Slab Overlay
56,000 ft2
5,200 yd3
Requirements:
Wet Density: 28 to 35 lb/ft3
Minimum Compressive
Strength : 80 psi @ 28 days
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Lightweight Fill Application
Industrial Roof Overlay, Bismarck ND
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Benefits of Air Modified
CLSM
• Reduced water content
• Increased yield
• Optimum workability - fluid or plastic
consistencies
• Little or no bleeding
• Reduced settlement and shrinkage
• No segregation
• Cost effective compared to in-place cost of
compacted soil
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Any Questions?
Thank You for Your Time