navitas injection moulds 2015
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Plastic Injection Moulds
Complete Solutions in Tool-making
“Full-service” supplier of hi-quality moulds and tooling for plastic parts
Professional support in the design and construction of high-grade precision injection moulds at “best costs” and “short lead-time”
Integrated capabilities in mould design, prototyping, mould making, mould-trials/moulding and part-assembly.
Navitas
Set up: 2007
Certification: ISO9001
Factory area: 3500m2
Employees: 100
Tooling Capacity: 300~400 moulds/year
2-shift-operation (6 days per week)
Location: Shenzhen, Guangdong, China
Max mould in size: 1200x800x700mm
Max mould in weight: 5T
Factory 1 (for precision moulds)
Navitas JV Toolshop Profile
Set up: 2008
Certifications: ISO9001, TS16949
Factory area: 5000m2
Employees: 150
Tooling Capacity: 400~500 moulds/year
2-shift-operation (6 days per week)
Location: Shenzhen, Guangdong, China
Max mould in size: 2000x1500x1200mm
Max mould in weight: 25T
Factory 2 (for standard & large moulds)
Navitas JV Toolshop Profile
Product Range
* 60% of our moulds are for automotive parts
• Standard Plastic Injection Moulds• Precision Moulds with tight tolerances• Multi-cavity moulds• Hot-runner moulds• Insert Moulds & Over Moulds• 2K Moulds, Gas-assist Moulds• Stack Moulds• Moulds for Chrome-plating parts• Thermoset/Duroplast Moulds
Common material used for moulding:ABS, PC, PS, PMMA, PP, PA6, PA66, PBT, PPS, POM, TPE, TPV, PPA, etc.
Thermoset/Duroplast material:BMC, SMC, Melamine, Phenolic, UREA
In-house Moulding/Trials Dimensional reports for the samples Provision for samples upon each mould trial Providing detailed final mould trial parameters 4-hour continuous mould running upon request Offering mould trial videos on request
Mould Test and Production
Mould buildingMilling/Wire-cutCNC/EDM/PolishAssembly
Injection mouldingproduction
Project startMould designMould-flow analysis2D/3D drawings
Mould trial & improveFull dimension checkMoulding conditionsISIR report
Concept ideaFeasibility studyCost targetsQuotation
MOULD IDEAS RFQ Product type Material type Lifetime Production volume Number of Cavity Moulding place Cycle time
PHASE 1CONCEPT DEFINITION
PHASE 2DEVELOPMENT
PHASE 0PROJECT INITIATION
PHASE 4PRODUCTION LAUNCH
PHASE 3VALIDATION
• CONTINUOUSIMPROVEMENTS
• TECHNICALSUPPORT
• CUSTOMIZEDSERVICES
Mould Development Process
European and North American tooling design standards (DME/HASCO) Feasibility Study (DFM), product improvement proposal Complete in-house design, 2D and 3D design approval before cutting steel CAD/CAE/CAM software: UG/Solidworks/Pro-E/AutoCAD/ etc. Mould Flow Analysis Regular follow up by English-speaking PMs from the project kick-off to completion Technical discussion with PPT reports
Navitas Design & Engineering
Wide range of injection moulds from single cavity SPI class 103 moulds to multi-cavity SPI class 101 moulds
Major suppliers for the Steel:Diado, Assab (Uddeholm/Böhler), Finkl, Groditz and Schmolz+Bickenbach
Major suppliers of hot runner systems:MOLDMASTER, SYNVENTIVE, INCOE, HUSKY, MASTIP, HRS, EWIKON, YUDO, etc.
Mould Making
Tool Shop Equipment List (Factory 1)Manufacturing Machine
No. Name of Equipment Brand Country of Origin Capacity Quantity1 High Speed CNC FANUC Japan 550X500X450 22 High Speed CNC YCM Taiwan 850x650x500 13 CNC Machining Centre YCM, JiaTie Taiwan 560X500X450 34 CNC Machining Centre YCM, LeadWell Taiwan 850x650x500 25 CNC Machining Centre YCM Taiwan 1000x650x600 16 CNC EDM Machine Makino Japan 500X350X350 27 CNC EDM Machine DMEC-Sodick China 500X350X350 18 EDM Machine Wintop Taiwan 600X400X400 59 CNC Lathe HanMing China 210 Milling Machine Jonint Taiwan 611 Grinding Machine WangPan Taiwan 450X200X350 612 Wire-Cut machine Jonint Taiwan 213 Laser Engraving machine China 114 Spotting machine NICE China 1000*700 (70T) 1
Measurement & Inspection1 3D CMM HEXAGON Germany 700x500x500 12 Optical projection instrument (2.5D) HEXAGON Germany 500x400x400 13 Micro Video Measureing Machine SVM Taiwan 14 Hardness Tester Lailuote China 15 Height Gauge Mitutoyo&Sony Japan 36 Ceramics Block Gauge Mitutoyo Japan 1 Set7 Other Common Measuring Instruments Mitutoyo Japan more than 20
Mold Testing 1 Injection Molding Machine Sumitomo Japan 80 Ton 12 Injection Molding Machine Yizhimi China 160 Ton 13 Injection Molding Machine Haitian China 120 Ton 14 Injection Molding Machine Haitian China 250 Ton 15 Mold Temperature Controller SHINI China 120°C /58Lpm 16 Hot Runner Temperature Controller Yudo Korea sinsle-16 Zone 27 Material Drying Oven, Hopper Dryer Maguire China General - 150°C 3
Tool Shop Equipment List (Factory 2)Manufacturing Machine
Name of Equipment Brand Country of Origin Specification QuantityYCM Taiwan 2000X1200X860,10000r/m (Gantry CNC) 1
MAKINO Japan 900X510mm, 20000r/m 1FANUC Japan 600X500mm, 24000r/m 2
YCM Taiwan 850X510mm, 15000r/m 2YCM Taiwan 560X410mm, 10000r/m 2Kejie China 1060X600mm, 8000r/m 1
MAKINO Japan EDGE3 1MAKINO Japan EDGE2 1
HANSPARTK China HE180/1800X750X500 1HANSPARTK China HP35/350X250X300 2HANSPARTK China HP75/700X400X300 2
King One Taiwan Topend ED-50 1Sodick Japan AQ400LS,+/-0.003mm 2Sodick Japan AG400L,+/-0.003mm 1Accutex Taiwan HQ-75F, +/-0.003mm 1Accutex Taiwan HQ-56S,, +/-0.005mm 1Accutex Taiwan HQ-35S,, +/-0.005mm 1
Grinding Machine WangPan China 450X200X350 6Milling Machine Jonint China * 6CNC Lathe Guangzhou China 500mm 1Spotting machine AQUAmate China LS-160-1612 1Laser Engraving machine Zhengya China 110X110 1
Measurement & Inspection3D CMM Hexagon Germany 600x800x600 1Optical projection instrument (2.5D) Serein China 500x400 1Micro Video Measureing Machine Mitutoyo Japan 1Height Gauge TESA Switzerland 1Hardness Tester Lailuote China 1
Mold Testing Haitian China 380 Tons 1Haitian China 280 Tons 1Haitian China 200 Tons 1Haitian China 120 Tons 1Haitian China 90 Tons 1
Precision EDM Machine(8 sets, max= +/-0.003mm)
Injection Molding Machinewith Robot(5 sets)
CNC Machining Centre(7 sets, max= +/-0.005mm)
Precision Wire-Cut Machine(6 sets, max= +/-0.003mm)
Tooling workshop (Factory 1)
Equipment Brands (from left):FANUC, YCM, LeadWell
CNC Machines (Factory 1)
EDM Machines
Equipment Brands (from left):MAKINO, Wintop
(Factory 1)
Grinding machines (Factory 1)
Tooling workshop (Factory 2)
CNC Machines (Factory 2)
CNC Machines
Equipment Brands (from left):MAKINO, FANUC
(Factory 2)
Gantry CNC Machines
Equipment Brand:YCM
(Factory 2)
Precision EDM Machine
Equipment Brands (from left):MAKINO, HANSPARTK
(Factory 2)
Double-head EDM Machine
Equipment Brand:HANSPARTK
(Factory 2)
Precision Wire-cut Machine
Equipment Brands (from left):Sodick, Accutex
(Factory 2)
Grinding Machines (Factory 2)
Spotting Machines(Factory 2)(Factory 1)
Associate Work Shop for Moulding Trial
Moulding machine
Tonnage(T)
Haitian 120
Haitian 150
Haitian 200
Haitian 250
Haitian 380
Haitian 470
Haitian 600
Haitian 800
Haitian 1000
Haitian 1300
Haitian 2000
Incoming quality control Check steel hardness CMM check electrodes CMM check cavity / inserts Check machining accuracy Check standard parts Check samples Check mould before shipment
Navitas Quality Control
Clockwise from left: CMM, Optical projector, Height Gauge
Quality Inspection Lab (Factory 1)
Quality Inspection Lab (Factory 2)
Clockwise from left: CMM, Optical projector, Height Gauge
Mould Pictures
Door Handle BaseMaterial: PA6+GF30Number of cavities: 4
Mould Pictures
Door Handle Screw CoverMaterial: PA6-(GF15+M25)Number of cavitie: 8
Mould Pictures
Door Handle BezelMaterial: PA6-GF30Number of cavities: 4
Mould Pictures
Gas Assist HandleMaterial: PPNumber of cavities: 4
Mould Pictures
Rear View Mirror BaseMaterial: ASACavities: 1+1
Mould Pictures
Pedal Box Material: PPA-GF50Number of cavities: 1
Large Mould
Machine CoverMaterial: PPMould Size: 1800x1200x1500mmMould Weight: 25TMolding machne: 2800T
Precision Mould
Precision Inserts
High Precision Parts
Connecting pieceMaterial: PPS - I - GF40Part size: φ26.55 * 29Mould size: 548 x 298 x 398Machine tonnage: 80 T
CARTRIDGEMaterial: PPS + (GF + MD) 65Part size: φ34 * 34.25Mould size: 476 x 310 x 417Machine tonnage: 80 T
Valve GuideMaterial: PPA + GF50Part size: φ41.82 * 32.75Mould size: 450 x 350 x 410Machine tonnage: 100 T
Product References
High Precision PartsProduct References
Precision PartsProduct References
Connector PartsMaterial: PBT
Unscrewing PartsMaterial: PA
Product References Insert-molding Parts
Insert-molding PartsMaterial: Phenolic, PPS, PA6+GF35
Brush Holder & Assy TerminalMaterial: PBT, PA66-GF30
Automotive Parts
Automotive Mirror partsMaterial: ASA, PA66-GF50
Product References
Automotive precision partsMaterial: POM, PA
Multi-cavity partsProduct References
Consumer PartsMaterial: PP
Automotive Fasten PartsMaterial: PA, POM
Product References
Door Handle PartsMaterial: PA6 -(GF15-M15) / PA6+GF30
Automotive Parts
Gas Assist HandleMaterial: PP, PC/ABS, PA6-GF30
Product References Automotive Parts
Chrome-plating HandleMaterial: ABS, PC/ABS, PA6
Product References Automotive Parts
Seating PartsMaterial: PP, PA6+GF30
Product References
Lamp PartsMaterial: PP, PC
Automotive Parts
Large Automotive PartsProduct References
Material: PP, PA6+GF30
Part name: FrameMaterial: ABS
Office Appliance Parts
Part name: CoverMaterial: ABS
Product References
Medical Appliance PartsProduct References
Medical Equipment PartMaterial: PC/ABS
Compression type; Injection type Injection compression type
Mould Steel: ASSAB 8407, S-7 Material: SMC, BMC, Urea, Phenolic
Heated by electrical heater Heated by steam or oil
Automotive partMaterial: BMC
Micro Motor housingMaterial: BMC
Electrical switch housingMaterial: BMC
Motor HousingMaterial: Phenolic
Connector CaseMaterial: Phenolic
Switch CaseMaterial: Phenolic
Thermoset/Duroplast PartsProduct References
FCU housing(Thermoset part)Material: PhenolicPart size: 107x56
Valve body(Thermoset part)Material: PhenolicPart size: 75x80
Insulation mask (Thermoset part)Material: BMCPart size: 86x86x29
Precision Thermoset PartsProduct References
Rotation on core side / core insert Injection barrel in parallel or perpendicular Multi-material moulds
TPE & Plastic double Injection PC & PC+ABS double Injection PC & PC double injection
2K Mould (2-shot Mould)
ISO9001: 2008 certified
Formal quality systems to manage the overall quality process
Use precision measurement facilities by our well-trained team
All tooling and parts produced at our facility are constantly monitored by our Quality Assurance Department to meet your specifications including material specifications, dimensional accuracy, surface finish, hardness of part, moulding standard, final inspection, and packaging
Our quality systems are focused on the product and the customer all the times
Navitas Quality Assurance
Eliminate non-conforming products
Eliminatebad designs Eliminate bad
components Eliminate badmanufacturing
Mould DesignSystem
Use standardcomponents
Advanced equipment& skilled staff
Quality AssuranceSystem
ZERODEFECT
Zero-Defect Policy
We bring to you:
Over 15 years of experience in manufacturing of tooling and OEM Mechanical products for hi-end Asian, European and American manufacturers
Proven performance track record , product/mould design support for cost-reductions, not just “Unit Cost” but “Total Cost of Ownership”
Complete Solution: Our tools are 100% finished, fully optimized for part quality, process and cycle time
Local service in Asia, Europe and North America through our sales network and tie-ups with local toolmakers
Flexibility in supply base: Use of subcontractor facilities, if necessary, to take advantage of each factory’s production strengths
Operational Excellence: Expert engineering and manufacturing team; professional management & service orientation
Why Navitas?
Navitas Organization Chart
CEO
Arshi NARANG
Director of Operations
Charlotte LAI
Sales &
Marketing
Department
Europe Team
USA Team
India Team
Department
Head
Rita CHAN
Customer
Service Staffs
Plastic Mould
Department
(Shenzhen)
Department
Head
Danny ZHANG
Dies & Tooling
Department
(Ningbo)
Department
Head
Tony HE
Operations
Department
Finance management
team
HR Administration
team
Logistics team
IT support team
Transportation
management team
Marketing
Team
Mould Inserts
& Assemblies
(Shenzhen)
Customer
Service
Department
Department
Head
Scott WU
Quotation Process
Engineers
Tooling Design
Engineers
Tool
Manufacturing
Staffs
Project ManagersQuality Assurance
Managers
Mould Inspectors
Moulding and
Process
Engineers
Injection Molding
Staffs
Navitas - India
+91 9833 157 276
+91 9970 393 562
Navitas - France
+33 66 4833 519
Navitas - Germany
+49 7424 8675 398
Navitas - USA
+1 224 999 0413
Navitas - HK
+852 2749 7575
Navitas - China
+86 755 2315 3622
www.navitas.cn
Navitas - UK
+44 7879 815 742
Navitas Network
Navitas - Korea
+82 70 7951 5042
Thank you!
Come to Navitas, we will assist you in creating value by building solutions that combine products and services.
Do not disseminate, copy, reproduce or transmit in any way without obtaining a written consent from Navitas.
For more information, please visit http://www.navitas.cn