navitas plastic injection moulds

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Navitas Plastic Injection Moulds

Complete Solutions in Tool-making

Plastic Injection Moulds

Full-service supplier in fabrication of hi-quality moulds and tooling for plastic parts

Professional support in the design and construction of high-grade precision injection moulds and moulding products at

the best costs

Integrated capabilities in mould design, prototyping, mould making, moulding and final assembly, to help you to take your

project from concept to realization

Set up: 1997

Certification: ISO9001, ISO14001, TS16949

Factory area: 30000m2

Employees: 350

Production Capacity: 400 moulds/year (250 small~precision and 150

mid~large sized)

2-shift-operation (6 days per week)

Location: Shenzhen, Guangdong, China

Standard plastic injection moulds (small to mid-sized)

Precision moulds including Gear moulds

Multi-cavity moulds

Hot Runner moulds

Insert moulds

Over mould

2K moulds, Thermoset and Gas-assist Moulds (at associate factory)

MOULD IDEAS RFQ Product type Material type Lifetime Production volume Cavity Moulding place Cycle time

PHASE 0 PHASE 1 PHASE 2 PROJECT INITIATION CONCEPT DEFINITION DEVELOPMENT

Concept idea

Feasibility study

Cost targets

Quotation

Project start

Mould design

Mould-flow analysis

2D/3D drawings

Mould building

Milling/Wire-cut

CNC/EDM/Polish

Assembly

Mould trial & improve

Full dimension check

Moulding conditions

ISIR report

Injection moulding

production

CONTINUOUS

IMPROVEMENTS

& SERVICES

TECHNICAL

SUPPORT

PHASE 3 PHASE 4

VALIDATION PRODUCTION LAUNCH

European and North American tooling design standards

(DME/HASCO)

Complete in-house design

Mould flow analysis

CAD/CAE/CAM software: UG/Solidworks/Pro-E/AutoCAD etc.

Feasibility Study (DFM) before cutting steel

2D and 3D design approval

3D mould design and generate 2D component drawing for

machining

Wide range of injection moulds from single cavity SPI class 103 moulds to multi-cavity SPI class 101 moulds

Major suppliers for Steel material: Diado, Assab (Uddeholm/Bohler), Finkl, Groditz or Schmolz+Bickenbach

Major suppliers of hot runner systems: MOLDMASTER, SYNVENTIVE, INCOE, HASCO, DME, HUSKY, MASTIP, HRS, EWIKON, YUDO, etc.

MAKINO, HAAS, OKUMA, JOINT, DMC

CHARMILLES, MAKINO, Mitsubishi, Sodick

JOINT, AF 2000

CNC Lathe Grinders

150T Spotting machine Assembly

Various material used for moulding:

ABS, PC, PS, PMMA, PP, PA6, PA66, PBT, PPS,

POM, TPE, TPV, PPA, etc.

Also Thermoset/Duroplast material

(at associate factory):

BMC, SMC, Melamine, Phenolic, UREA In-house Moulding

QC dimensional reports for T1 and final samples

Final mould trial parameters

4-hour continuous mould running upon request

Provision for samples after each mould trial

Mould trial video on request

Germany BOY Moulding machines (12 T ~ 35 T) Battenfeld/Toshiba/Elite Moulding machines

(40 T ~ 500 T)

Material drying machines Sub-assembly

ZEISS 3D CMM

TESA Optical projection

instrument

TESA Height gauge Tensile tester

Gear Inspection center Gear rolling tester

Precision Injection Moulds

Large Moulds

Gear and Worm Moulds

Automotive parts

Connecting piece

Material: PPS - I - GF40

Part size: 26.55 * 29

Mould size: 548 x 298 x 398

Machine tonnage: 80 T

CARTRIDGE

Material: PPS + (GF + MD) 65

Part size: 34 * 34.25

Mould size: 476 x 310 x 417

Machine tonnage: 80 T

Valve Guide

Material: PPA + GF50

Part size: 41.82 * 32.75

Mould size: 450 x 350 x 410

Machine tonnage: 100 T

FCU housing

(Thermoset part)

Material: Phenolic

Part size: 80 x 60 x 55

Valve body

(Thermoset part)

Material: Phenolic

Part size: 90*22

Radiators Inlet/Outlet Tank

Material: PA66 + GF35 %

Part size: 116.9 * 86 * 114

Mould size: 350 x 350 x 423

Machine tonnage: 130 T

Automotive parts

Material: PBT

Part size: 60x60mm

Material: PBT

Part size: 70x25mm

Material: PBT

Part size: 60x20mm

Connectors

Gear Parts

Part name: Gear

Material: POM / PA 46

Part name: Gear Housing

Material: PA6 + GF30

Consumer/Household

ISO9001: 2008 certified

Formal quality systems to manage the overall quality process

Use precision measurement facilities by our well-trained team

All tooling and parts produced at our facility are constantly monitored by our Quality Assurance Department to meet your specifications including material, dimensional accuracy, surface finish, hardness, moulding standard, inspection, and packaging

Our quality systems are focused on the product and the customer all the time

Eliminate

bad designs Eliminate bad

components Eliminate bad

manufacturing Eliminate non-

conforming products

Mould Design

System

Use standard

components

Advanced equipment

& skilled staff

Quality Assurance

System

ZERO

DEFECT

Over 15 years of experience in manufacturing of tooling and OEM Mechanical products for hi-end Asian, European and American manufacturers

Proven performance track record, product/mould design support for cost-reductions, not just Unit Cost but Total Cost of Ownership

Complete Solution: Our tools are 100% finished, fully optimized for part quality, process and cycle time

Local service in Asia, Europe and North America through our sales network and tie-ups with local toolmakers

Flexibility in supply base: Use of multiple subcontractors, if necessary, to take advantage of each factorys production strengths

Operational Excellence: Expert engineering and manufacturing team; professional management & service orientation

Navitas - India

+91-9717007253

Navitas - France

+33 66 4833 519

Navitas - Germany

+49 911 8946 431

Navitas - USA

+1-224-420-9708

Navitas - HK

+852-2749-7575

Navitas - China

+86-769-23181220

info@navitas.cn

www.navitas.cn