nalco...nalco san/gm(s)~;lq ~2020 date:/o.o 1.2020 national aluminium company limited smelter...

~~NALCO

SAN/GM(S)~;Lq ~2020 Date:/O.O 1.2020

NATIONAL ALUMINIUM COMPANY LIMITEDSMELTER PLANT, NALCONAGAR- 759145, ANGUL

Fax: 91-6764-220206, Tel: 91-6764 - 220645CIN:L272030R1981GOIO00920

To

The Member Secretary,State Pollution Control Board, Odisha(Department of Forest & Environment, Govt. ofOdisha)Parivesh Bhawan, A-II8, Nilakanthanagar,Unit-VIII, Bhubaneswar-7SIOI2.

1. Stack emission report of Fume Treatment Plants.2. Wind-rose diagram.3. Temperature & Rainfall data.4. Analysis report of Ground and Surface water.5. Analysis report of Ground and Surface water (surrounding villages of Smelter plant).6. Stack discharge volumes of production areas.7. Analysis of treated effluent from sewage treatment plant (near CISF barrack).8. Analysis of treated effluent from sewage treatment plant (Nalconagar Township).9. Stack emission report of Bake oven plants.10. Analysis report of bore well.11. Fugitive emission of fluoride in Potrooms.12. Forage fluoride monitoring (grass samples) reports around smelter plant.13. Information on handling / disposal of Aluminium Dross, Used Anode Burt and Spent

Potlining generated.

Sub: Report for the month of December-20I9.

Sir,

Please find enclosed the following reports for your kind information.

Thanking you.

Yours Sincerely

~~

General Manager,Smelter Plant,

Enel: as above.E-copy to: Regional Officer, OSPCB,S-3/3,Industrial Estate, Hakimpada, Angul-759143.

F60G lIQC/4.5.1Issue No 001.Rev 00Dt: 04.07.2013

REPORT-l

STACK EMISSION REPORT OF FUME TREATMENT PLANTFOR THE MONTH DECEMBER 2019

STACK

DATE OF DISCHAR GASEOUS PARTICULATE TOTAL TOTALLOCATION TEST GE FLUORIDE FLUORIDE FLUORIDE PARTICULATEVOLUME mgINm3 mgINm3 mgINm3 mgINm3Nm3/hr

04.12.2019 722816 0.76 0.28 1.04 14.12FTP-l

06.12.2019 508363 1.01 0.18 1.19 11.62FTP-2

23.12.2019 524355 1.31 0.28 1.59 19.41

02.12.2019 730216 0.62 0.31 0.93 16.94FTP-3

21.12.2019 734190 0.71 0.29 1.00 8.71

05.12.2019 733873 1.68 0.29 1.97 8.01FTP-4

21.12.2019 795795 0.95 0.07 1.02 8.10

02.12.2019 795369 0.42 0.55 0.97 19.65FTP-5

17.12.2019 803056 0.75 0.27 1.02 9.68

05.12.2019 813955 0.83 0.18 1.01 15.20FTP-6

18.12.2019 801169 0.67 0.56 1.23 15.20

12.12.2019 775381 0.75 0.27 1.03 17.27FTP-7

18.12.2019 801347 0.71 0.29 1.00 23.62

06.12.2019 927255 0.57 0.33 0.90 16.50FTP-8

20.12.2019 921976 0.81 0.21 1.02 16.50

NOTE:1. Total Fluoride emission 0.150 Kg! Ton of Aluminium produced, against total hot metal

Production 33370 MT.2. Orissa State Pollution Control Board Norm: Total Fluoride emission 0.300 Kg / Ton of

Aluminium produced & Total particulate 100 mg/Nm '. . ~ \1J'oOAuthorise~Po;; \ -

B v n/\.Or .. r-. rr\'C-'Ph.D ~Chem.)

Sr Manager (Lab)Smelter, NALCO

AIR LABORATORY

=-.=-~'"'.. ~ NALCOWIND ROSE FOR THE MONTH OF DECEMBER-2019

Wind compass rose [01112/2019;31/12/20191O'NV~

DV_NALCO

= 6 WIND ROSE FOR THE MONTH DECEMBER'2019. .

[270: 290 I 247.9[290: 310 [ 276.7[310: 330I(330: 350 I

ACClJlT1Jiation

286.3208.23971.2

12.39.61.41.46.81.41.4

15.14.19.61.41.4

2.76.85.59.697.3

1.4

1.42.7

.. ~~~AUTHORISED SIGNATORY O~_~:f-. \.CX\e~~'3'Q'

()X\,O (\e\' cO'{ ~-a.\\'3"::J~F'-\..'to' ~\e\'

S(I.\G

Accumulation

6.813.79.61.41.4

6.81.41.4

15.14.19.61.41.42.76.85.511.0

100%

MAXIMUM & MINIMUM TEMPERATUREAND RAIN FALLDECEMBER·2019 ~

DATE MAXIMUM TEMP. (deg.C) MINIMUM TEMP. (deg C) RAIN FALL(mm)Ol-Dee 29.0 18.002-Dee 29.0 18.003-Dee 29.0 18.004-Dee 29.0 16.5OS-Dee 28.0 15.006-Dee 28.0 16.007-Dee 30.0 17.008-Dee 30.0 18.009-Dee 30.0 18.0lO-Dee 30.0 18.0ll-Dee 30.0 18.0l2-Dee 30.0 18.0l3-Dee 29.0 19.0l4-Dee 29.0 19.0lS-Dee 29.0 20.0l6-Dee 29.0 20.0l7-Dee 29.0 18.0l8-Dee 27.0 15.019-Dee 26.0 14.020-Dee 27.0 14.02l-Dee 27.0 14.022-Dee 27.0 15.023-Dee 27.0 16.024-Dee 28.0 16.02S-Dee 29.0 15.026-Dee 19.0 17.0 1.427-Dee 22.0 12.028-Dee 25.0 11.029-Dee 25.0 10.030-Dee 23.0 11.03l-Dee 25.0 10.0

Max. Temp. for the month in Oeg.C 30.0Min. Temp. for the month in Oeg.C. 10.0Total rainfall (mm) - 1.4

Report - 3

Q alissure Labora ory S rvices361, P£alItic .PaDy,

45(361, Bose Pukur Road.l(otlmtn - 70010'7

F.JIllIiI : qualn '[email protected]. No.: 9831281086

~9830093916

TEST REPORTNilme & Address OIllie Customer; Report No. : Q~/A/19-],O/C/121~A

Mis - Hatlonal Aluminium Company Umlttd. Date : 30.12..20]5Smelter Plant OM ian, 5af11)leNo. : OO/A/l9-20/l214(C-JIAngul.. sample DesQ'lptlon : Stacie Flue GOI$

Odlst\a -759145 Date Df Performance : 2r.. 30.122Ol9Ref No g, !>a ",pline done :.I:ptf: EPJ\I\S

Sample Ilateof SOl NOlI Temp VelQcity Di5tnargeNo.

Location SoImphng (m~m') lmclNrn'l fOCI Im/s) Volume{ Nm'Jlu'.1Ul4C fTP-~ 21.JAl.~I;)19 37.0 45.9 92 17.58 716168

12140 FTP-2 21. 12.2G19 33.4 52.3 90 12.24 51S4321214£ FTP-3 21.12.2019 33.4 44.9 95 19.01 739486

1214f FTP-4 21.12.2019 32.4 48.6 97 21.64 &94691

121% FTP-S 2C.12.2G19 20.9 42.6 89 UO 662321

1214H FTP·6 20.12.2019 24.4 37.9 100 10AS 78133S

12141 FTP-7 20.12..2019 16.4 ••4.9 78 9.GB 83881S

1114J FrP·a 20.12.2019 23.5 35.0 77 9.57 885373

tAmOD OFTHTREFERENCEEPA Parl.-2r 1M rt~r/J~ V~roO'ty1iDisdlor~VtHl.it'M(pA PIUt:f: 1M SUlphur dJO'tJtJefPA epn-l r fOT Oxir/e 0/ Ni~n

Analvsis Result

. • nil'! rllJlIJI.'! rrfrlrp (JI[i)' 10 tile Iri!fN(J) filter!.• rbi.Telt RtpDlt rlrtrll 00.1 M rtplfJdl

F60G4/QC/4.5.1Issue No 001.Rev 00Dt.04.07.2013

REPORT-4

ANALYSIS REPORT OF GROUND WATER AND SURFACE WATERFOR THE MONTH OF DECEMBER 2019

SI. Approx Distance from Fluoride pHNo. Sampling place

Storm water Channel mg/I(in meter) (Norm 1.5) (Norm 6.5-9.0)

1 Open Pond (Kulad) 200 * *2 Open Pond (Ku\ad) 100 * *3 Bore Well (Kulad) 100 1.14 6.7

4 Open Well Kulad) 75 1.18 7.0

5 Open Pond ( Bonda) 100 1.14 7.6

6 Open well (Bonda) 100 0.84 7.0

7Open Pond ( Bonda - 15 0.94 7.1Rly. Culvert)

8 Tube Well (Bonda) 100 1.14 6.9

9 Open well (Bonda) 50 * *10 Open Well (Chowadhia) 10 * *11 Open Well (Chowadhia) 15 * *12 Tube Well (Chowadhia) 100 * *13 Open Pond (Chowadhia) 100 0.53 6.8

14 Open Pond ( Banarpal) 200 0.97 6.9

15 Open Pond (Banarpal) 200 1.20 7.5* Sample could not be collected due to sampling location was restricted.

\.7_ C-v-~ ~1.-()~~\()\\

Authorised Signatory

Or. B.K. PATRAPh.D. (Chern.)


F60GS/QC/4.S.1 REPORT - SIssue No 001.Rev 00Dt.04.07.2013

ANALYSIS REPORT OF GROUND AND SURFACE WATER(SURROUNDING VILLAGES OF SMELTER PLANT)

FOR THE MONTH OF DECEMBER 2019

Approx

Direction with Distance Fluoride pHSI.Sampling place respect to

frommg/I (Norm 6.5-No. SmelterSmelter Plant

Plant (Norm 1.5) 9.0)Km

1 TURANGA TUBE WELL NW 4 0.39 6.9

2 KURUDOL OPEN WELL NW 5 0.82 6.8

3 BALARAM PRASAD TUBE N 5 1.16 6.9WELL

4 GOT AMARA OPEN WELL NE 6 0.32 7.6

5 TULASIPAL OPEN WELL SE 4 1.11 6.9

6 LANGULIABERA OPEN WELL S 3 1.08 7.1

7 GOPINATHPUR OPEN WELL SW 2.5 0.80 6.8

8 ANKULA TUBE WELL W 2 0.84 6.5

~~1-CAuthorised Signatory

Dr. B.K. PATRAPh.D. (Chern.)

Sr Manager (Lab}Smelter, NALCO


REPORT-6

AVERAGE STACK DISCHARGE VOLUME OF PROUDUCTION AREASFOR THE MONTH OF DECEMBER 2019

OSPCB Average

SINo Production Norms Discharge Volume RemarksArea (Nm3/hr) per stack(Nm3/hr)

1. FTP-I 9,93,600 722816

2. FTP-II 9,93,600 516359

3. FTP-III 9,93,600 732203

4. FTP-IV 9,93,600 764834

5. FTP-V 9,93,600 799213

6. FTP-VI 9,93,600 807562

7. FTP-VII 9,93,600 788364,

8. FTP-VIII 9,93,600 924616

9. Bake oven-I 1,60,000 138355

10. Bake oven-If 2,00,880 193919

~ WAuthOri~



F60G 7/QC/4.5.1Issue No OOl.Rev 00Dt.02.07.2015

REPORT-7

ANALYSIS OF TREATED EFFLUENT FROM SEWAGE TREATMENTPLANT (NEAR CISF nARRACK) FOR THE MONTH OF DECEMBER 2019

Sample Collected On: 13.12.2019

Sl. No Parameters Units Norms (max) Analysis

1 pH - 6.S to 9.0 6.8

2 Suspended solids mg/l 100 13

5 BOD 3days at 27 deg.C mg/l 30 07

8Fecal Coliform(sample MPN/100ml 100 47collected on 23.12.2019)

ND - Not detectable.

Dr. 8.K. PATRAPh.D. (Chern.)

Sr Manager (Lab)smener, NALCO


REPORT-8

Sample Collected On: 13.12.2019

ANALYSIS OF TREATED EFFLUENT FROM SEWAGE TREATMENT PLANT(INSIDE TOWNSHIP) FOR THE MONTH OF DECEMBER 2019

SI. No Parameters Units Norms (max) Analysis

1 pH - 6.5 to 9.0 6.9

2 Suspended solids mg/I 100 16

5 BOD 3days at 27 deg.C mg/l 30 03

8 Fecal Coliform(sample MPN 100 62collected on 23.12.2019 ) /100ml

ND - Not detectable.

~\

L~L~~~'?r {)\

Authorise ignatory

Or. 8.K. PATRAPh.D. (Chern.)


F60GS/QC/4.5.1Issue No 001.Rev 00Dt.04.07.2013

REPORT-9

STACK EMISSION REPORT OF BAKE OVEN PLANTFOR THE MONTH OF DECEMBER 2019

STACK PARTICULATE TOTAL TOTALDATE OF DISCHARGE GASEOUS PARTICULATEFLUORIDE FLUORIDE FLUORIDELOCATION TEST VOLUME 1ATTER

Nm3/hr mgINm3 mgINm3 mgINm3 mgINm3

I 04.12.2019 127642 0.96 0.18 1.15 21.05

23.12.2019 149068 0.82 0.16 0.98 23.08

07.12.2019 197804 0.96 0.23 1.18 7.41II

20.12.2019 190018 1.77 0.11 1.88 16.84

I. Total Fluoride emission 0.010 Kg/ Ton of Aluminium produced, against total hot metal Production33370 MT.

II. Orissa State Pollution Control Board Norm: Total Fluoride emission 0.1 kg/Ton of Aluminium produced& Total particulate 50 mg/Nrrr'.

~

~t{)~~~0\

Authoris igna«fo>;-

Or. B.K. PATRAPh.D. (Chern.)


Q a issu e Laboratory S rvic sJ6J. Pralltick.Pally.

451361. Bose Pul.11J Road,Kolbta·100107

Email: quali~~rrt€'.cgmajl.eomMoo. No. : 9331287Q86

9"k30093976

TEST REPORT

NOm~8.Add~$Of the Cu:shmillr; RepOft No. : OJ.S1A/l'N.rJ/C/lWI

M/s-National Aluminium comp3ny limited. Date : 30.12.2019

Sm.lt.r PI~nt DM'ion, ~~leNo. : OJ.S/A/19.JO/l:n4(A-B)

Angul, ~mple De$cr1ptio/\ :SuckF1l.lc~Oclisha ·759145 o.~orp'rfOr~net : 26 • 30.12.2019

Ref No & Date: SMLT/T&C/S02/0MC·S076/S300004349/WO/5802, Dated. 15..10.2019

AnaIY$i.s Result

SamplIng DOlle by: S.Podder IO.5ahoo

ScImpIIng done NiS

Sample Di!te of SO! NOx Temp Velocity OlschargeNo.

Location Sampling (mg/Nm') (mg{Nm~ (.q (mJsl Volume( r.m'/hr.)

1214A FTC·l 23.12.2019 224.8 110.3 96 9.11 216970

12148 FTC· 2 20.12.2019 245.9 121.1 91 10.67 257857

MEJ)fOO OF TEST RmBEN CEEfA P~rt-2 : for Tt!.mp!!lI1turt!, Vt!Jacily & oocltarge VGJtHlleEfA ~r1-6: Jor SlJlphiK rJloJClde(PA Port-J t for Ol

F6! 8/QC/4.S.!ISSUE No.O! REYOODt.04.07.2013

REPORT- 10

BORE WELL ANALYSIS REPORTFOR THE MONTH OF DECEMBER 2019

Date ofpH Fluoride as

Cyanide asCollection CSl No. Location and

Fmgllmg/l

analysis.( Norm 6.5-9.0) (Norm 2.0) (Norm 0.2)

Bore well-31 (Hazardous waste land 30.12.2019 7.0 1.23 ND

fill)Bore well-4

2 (Hazardous waste land 30.12.2019 7.3 1.00 NDfill)

Bore well-53 (Hazardous waste land 30.12.2019 7.2 1.48 ND

fill)

Note:1) ND - Not detectable.

~~

Authorised Signatory


Sr Manager (Lab)Smeltf:!' -cco

F60G 10/QC/4.S.1Issue No 001.Rev 00Dt.04.07.2013

REPORT-ll

FUGITIVE EMISSION OF FLUORIDE IN POTROOMSFOR THE MONTH OF DECEMBER 2019

Average OSPCBORM:Average fugitive Total

Date of o of Fugitive fugitive emission in fugitiveLocation Pots in emission kgff of AlSampling operation in mg/m! emission from pot emissionmg/m? from Potrooms(Kgff of AI) rooms(Ke:ff of AI)

Pot room-A 12110.12.2019 87 0.60

Pot room-B 10112.12.2019 89 0.59

Pot room-C 09/11.12.2019 113 0.68

Pot room-D 11109.12.2019 110 0.72

0.808 0.207 0.40Pot room-E 16114.12.2019 119 0.90

Pot room-F 14/16.12.2019 119 0.84

Pot room-G 13/19.12.2019 84 1.39

Pot room-H 19/13.12.2019 67 0.74

~\~~. ~\Authorise 19natrryDr. B.K. p,A.TRA

Ph.D. (Chem.)Sr Manager (Lab)Smelter,NALCO

F60GIl1QC/4.5.1Issue No 001.Rev 00Dt.04.07.2013

REPORT -12

FORAGE FLUORIDE MONITORING (GRASS SAMPLES)REPORTS AROUND SMLETER PLANT

FOR THE MONTH OF DECEMBER 2019

Direction Fluoride content Fluoride content Average of

SL. w.r.t Date of (dry basis) in (dry basis) in two

No Location Smelter collection ppm for the ppm for the consecutive

Plant of sample month of month of monthsDECEMBER'19 NOVEMBER' 19 in nnrn

1 Bonda South- 05.12.2019 35 37 36East

2 Tulsipal South- 05.12.2019 37 33 35East

3 Languliabeda South- 05.12.2019 32 38 35West

4 Banarpal East 09.12.2019 36 34 35

5 Turang West 09.12.2019 36 38 37

6 Balaramprasad North 04.12.2019 38 28 33

Norm- For single month - 80ppmAverage of two consecutive months - 60 ppmAnnual average - 40 ppm

\~~Autborised i~

Li K PA-Cf\Ph.D (Chem.)

Sr Manager (Lab}Smelter, NALCO

REPORT-13

Information on handling / disposal of Aluminium Dross, Used Anode Butt and Spent Potlininggenerated of Smelter Plant,NALCO, Angul

Item Unit Dec-19 Remarks

AI Metal Production MT 33370

Aluminium Dross

Generation MT 507.3

Specific generation kg/MT 15.2

In House Processing MT 459.5

Sold to M/s BNDM ENTERPRISES,PO-KALAMATI,Sold to Reporcessors MT 819.63 DIST-SAMBALPUR,SAMBALPUR-768025, Odisha,

INDIA

Accumulated/stored MT 7531.2

Used anode butt

Generation MT 3825.0


In House Processing MT 3825.0

Sold to Reporcessors MT 0.0

Accumulated/stored MT NIL

SPL(Carbon)

Generation MT 250.0


Sold to Reporcessors MT 0.0

SPLRefractory

Generation MT 300.0


SPL(Carbon & Refratory ) -MT 64019.0

Accumulated/stored

~~nalco...~~nalco san/gm(s)~;lq ~2020 date:/o.o 1.2020 national aluminium company limited smelter...

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nalco...nalco san/gm(s)~;lq ~2020 date:/o.o 1.2020 national aluminium company limited smelter...