MANUFACTURING

MURREE BREWERY

TOPS DIVISION

GROUP MEMBERS

M. SHEHZAD

ZUHAIR MAHBOOB

TAIMOOR ALAM

M. MUSLIM

AHMAD NAEEM KHAN

TARIQ KHAN (GL)

MURREE BREWERY

Maker of Pakistan's premier beer brand,

Murree beer

Modern beer breweries in Asia

Manufactures and markets beer, liquor,

non alcoholic and also energy drinks.

COMPANY’S PROFILE

Owned by the Bhandara Family

Established in 1860

1885 & 1890 the Company established

Breweries in Rawalpindi & Quetta.

brewing was mostly transferred to the

Rawalpindi brewery but malting continued at

Ghora Galli till the 1940s

COMPANY’S PROFILE

Tops Food and Beverages a division of the Company was

established in 1969.

Two manufacturing units are located in Rawalpindi and

Hattar.

Tetra Pak packaging facility was added in 2001.

PRODUCTS

BEER & LIQUORS TOP’S PRODUCTS

Murree Beer

Murree’s Classic Larger

Murree Millennium

Malt Whisky (12 years old)

Vintage

Malt 79

Cindy

Big Apple ,Lemon Mart

Fruit Juices (Mango, Orange, Lychee etc.)

Fruit squashes (Mango, Orange, Diet)

Conserves (Jams, Jellies, Marmalade)

Vinegar (Malted & Plain)

Tomato Ketchups

PRODUCT FLOW DIAGRAM

SUPPLIER (RM from open market)

MANUFACTURER (Brewery division, distillation division, boiler room)

Distributors (tenders with private transport)

Retailers (network in major cities)

Consumer (foreigners, non Muslim, licensed five star hotels)

BreweryDivision

PRODUCT FLOW DIAGRAM

SUPPLIER (fruits, color additives, sugar pulp from open market)

MANUFACTURER (Tops warehouses)

Distributors (tenders with private transport)

Retailers (network in major cities)

Consumer (All age groups)

TopsDivision

GENERAL INFORMATION

The plant site is on an expanse of 30 acres

Covers the entire setup of warehouses and production units.

Currently Murree Brewery has 430 Employees.

Production capacity is 160000 bottles , 80,000 are juices.

GENERAL INFORMATION

mega warehouse of 75000 square feet.

Overall wastages in production is 3%.

Lot size is 60000 units.

22 cars for transportation

MANUFACTURING

Manufacturing is the use of machines, tools and labor to

make things for use or sale. The term may refer to a

range of human activity, from handicraft to high tech, but

is most commonly applied to industrial production, in

which raw materials are transformed into finished goods

on a large scale.

MANUFACTURERS

Manufacturing plant

Major machinery employed Mash tun

Ammonia plant

Boiler room

Production at Brewery division

MANUFACTURERS

Tetra pack products

Murree Glass is operating in Hattar

Cold storage capacity

product demand in tops division is on monthly basis

TOPS DIVISION

PROFILE

Established in 1969

Division of Murree Brewery

Produces drinks

PACKAGING

Tetra Pack

Head office in Sweden

Material Manufacturing

MACHINES

3 working machines

Two TBA 9 machines and one A3 Flex

Cost

MACHINERY MAINTENANCE

Spare parts availability

CIP (Cleaning In Place)

Not to reduce Actual capacity

PRODUCTION CAPACITY

6000 packs an hour

8000 packs for A3 flex

Seasonal changes

MANUFACTURING PROCESS

Chemicals issued

Mixing room

Sugar

Transfer

Inclusion of new ingredients

Laboratory test

PRODUCTION

Pipelines

pasteurization

Homogenization

New temperature

Aseptic filling

POSITIVE ATTRIBUTES

Aseptic filling

Automation

Cleansing discipline

AREA FOR IMPROVEMENT

Slow production

Unskilled workers

Hit and trial practise

Expensive skilled labour

AREA FOR IMPROVEMENT

No training Program

No Government Support

Monopoly of Tetra pack

Load shedding

Inflation

RECOMMENDATIONS

Government Support

Labor rights

Better operating facilities

Emphasize on quality rather then price

RECOMMENDATIONS

Maintenance & Development

Environment

Training programs

CONCLUSION

SPECIAL THANKS TO:

SIR BASHARAT AHMAD

Mr. ISPHENYAR BANDHRA

(CEO OF MURREE BREWERY)

Mr. Sabih-ur-rehman

(Quality Control Manager MUREE BREWERY )

Mr. SOHAIL GOHAR(Senior production Manager TOPS)

Mr. TALAT YAQOUB

(General Manager TOPS)