MULTIDISCIPLINARY SENIOR DESIGN

ANDON SYSTEM FOR TPS LAB

DETAILED DESIGN REVIEW

Trevor AndrewsHolli Monroe

Emily PiccioneWilliam Wright

TABLE OF CONTENTS

1. Planning & Execution1. Project Summary2. Customer Needs3. Specifications4. Project Plans & Schedules

2. Detailed Design1. Drawings and Schematics: Mechanical System2. Drawings and Schematics: TV Cart3. Bill of Materials4. Preliminary Test Plan5. Risk Management 6. System Functions7. States Diagram8. Drawings and Schematics: Global Display

1. PLANNING & EXECUTION

1. Project Summary2. Customer Needs3. Specifications4. Project Plans &

Schedules

1.1 PROJECT SUMMARY

In order to improve quality on the four-station assembly line within the Toyota Production Systems Lab at the Rochester Institute of Technology, two andon systems and a corresponding monitoring system are to be developed.

One andon system is to be a typical system consisting of simple electronics.

The other andon system is to be purely mechanical in nature.

In order to highlight and record abnormalities, which can later be used to perform root cause analysis and develop preventative countermeasures, a monitoring system will be designed alongside the andon systems.

For more on Project Summary consult EDGE webpage.

1.2 CUSTOMER NEEDS

For more on Customer Needs consult EDGE webpage.

1.3 SPECIFICATIONS

For more on Specifications consult EDGE webpage.

1.4 PROJECT PLANS & SCHEDULE

For more on Project Plan and Schedule consult EDGE webpage.

2. DETAILED DESIGN

1. Drawings and Schematics: Mechanical System

2. Drawings and Schematics: TV Cart

3. Bill of Materials4. Preliminary Test Plan5. Risk Management6. System Functions7. States Diagram8. Drawings and

Schematics: Global Display

2.1 DRAWINGS AND SCHEMATICS: MECHANICAL SYSTEM DRAWING 1

For more on Mechanical System Drawings consult EDGE webpage.

2.1 DRAWINGS AND SCHEMATICS: MECHANICAL SYSTEM DRAWING 2

For more on Mechanical System Drawings consult EDGE webpage.

2.1 DRAWINGS AND SCHEMATICS: MECHANICAL SYSTEM DRAWING 3

For more on Mechanical System Drawings consult EDGE webpage.

2.1 DRAWINGS AND SCHEMATICS: MECHANICAL SYSTEM DRAWING 4

For more on Mechanical System Drawings consult EDGE webpage.

2.2 DRAWINGS AND SCHEMATICS: TV CART

(Author: Holli Monroe) For more on TV Cart Drawing consult EDGE webpage.

2.3 BILL OF MATERIALS

For more on Bill of Materials consult EDGE webpage.

2.4 PRELIMINARY TEST PLAN

For more on Preliminary Test Plan consult EDGE webpage.

2.5 RISK ASSESSMENT

For more on Risk Assessment consult EDGE webpage.

2.5 RISK ASSESSMENT CON’T

For more on Risk Assessment consult EDGE webpage.

2.6 SYSTEM FUNCTIONS

For more on System Functions consult EDGE webpage.

2.6 SYSTEM FUNCTIONS CON’T

For more on System Functions consult EDGE webpage.

2.7 STATES DIAGRAM

For more on States Diagram consult EDGE webpage.

2.7 STATES DIAGRAM CON’T

For more on States Diagram consult EDGE webpage.

2.7 STATES DIAGRAM CON’T

For more on States Diagram consult EDGE webpage.

2.8 DRAWINGS AND SCHEMATICS: GLOBAL DISPLAY OPTION 1

For more on Global Display consult EDGE webpage.

2.8 DRAWINGS AND SCHEMATICS: GLOBAL DISPLAY OPTION 2

For more on Global Display consult EDGE webpage.

2.8 DRAWINGS AND SCHEMATICS: GLOBAL DISPLAY OPTION 3

For more on Global Display consult EDGE webpage.

2.8 DRAWINGS AND SCHEMATICS: GLOBAL DISPLAY OPTION 4

For more on Global Display consult EDGE webpage.

THANK YOU FOR ATTENDING AND WE APPRECIATE YOUR FEEDBACK