andon applications with indusoft web studio
TRANSCRIPT
ANDON Applications with InduSoft Web Studio
July 2016
THANK YOU!Together, we are stronger!
15+ years of innovation, collaboration, evolution, and success!
Agenda
InduSoft (Fabio Terezinho)– Introduction– Case Studies– Demo (Show time!)– Q&A
Introduction
ANDON
Manufacturing term referring to a system to notify management, maintenance, and other workers of a
quality or process problem.
Jidoka quality-control(Detect > Stop > Fix > Investigate)
Toyota Production System (TPS)
Lean Manufacturing
OEM focused template architecture
Customization(User, Project, Deployment Specific)
Template(Industry Specific)Data Center Template
Product(General Market)InduSoft Web Studio
Solution in Layers
z
Any DataAny Network
Any Device
An open-standard based architecture, designed from the ground up with security in mind.
The Vision
Layer of abstractionfor Communication
Layer of abstractionfor Databases/ERP
Layer of abstractionfor Hardware/OS
Platforms
Layer of abstractionfor proprietary systems
InduSoft Web Studio
Open Architecture and Published APIs
IoTView – Platform Agnostic Runtime Edition
EmbeddedView
InduSoft Web Studio “full runtime”
CEView
InduSoft Web StudioDevelopment Station
Develop once, Deploy anywhere
Single, integrated development environment
IoTViewNew
Easy-to-configure interface to any SQL Relational Database: SQL Server, Oracle, MySQL, Sybase, OSI PI, MS Access,
Excel, and others…
Interface via standard technologies: ADO.NET, ADO,
OLE-DB, and ODBC
Redundancy and Store-and-forward built-in
features
Alarm history, Event history, Trend history, Process data,OEE dashboards, and more.
Database interface (patented)
InduSoftWeb
StudioOver 250Drivers
TCP/IPOPC Server
Gateway
XMLODBC/ADO
DDE
OPC DA,UA, .NET,
XMLClient
Web(HTML &
XML)
Driver &Database
API
Open ArchitectureSystem Integration
Product Customization
EnterpriseAccess , Oracle ,SQL Server, Fox Pro,PI and many others...
Client StationsRedundancyData Exchange in Real-TimeThird-Party SystemsSecure Viewer Thin Client
Web SolutionAccess to the system fromanywhere using a single browser
Mobile AccessEmail, data, and page interface
from cell phones, PDAs, etc.
Plant Floor IntegrationOMRON, GE FANUC,
AllenBradley , Siemens, Modbus, Profibus,
DeviceNet, ControlNet,Interbus, Beckhoffand many others...
Connectivity
Investment protection100% Compatibility with applications designed in previous versions
Evolve protecting your investment!
1997InduSoft v1.0
Windows NTWindows 95
Windows CE v1.0
2016InduSoft Web Studio v8.0
Windows 10 / 8 / 7Windows Server 2012 / 2008
Windows Embedded Standard 7Windows Embedded Compact 7 / 6 / 5
Linux / Vxworks
Case Studies
InduSoft Web Studio Drives Automotive Production in Indonesia
http://www.indusoft.com/Portals/0/PDF/CaseStudies/043015-CS-AKE-A-ENLT-WB.pdf
Digital Signage for theAutomotive Industry
http://www.indusoft.com/Portals/0/PDF/CaseStudies/092214-CS-COM-A-ENLT-WB.pdf
Demo
OverviewGoal: ANDON module for lean manufacturing digitalization, minimizing downtime.
Solution: Template designed with InduSoft Web Studio as platform, providing easy portability to multiple factories and sustainable maintenance.
Modes: Setup and ANDON operation
Physical Model: Plant > Area > Line > WorkstationPlant
AreaLineWS
WS
LineWS
WS
LineWS
WS
LineWS
WS
AreaLineWS
WS
LineWS
WS
LineWS
WS
LineWS
WS
Architecture
CentralServer
WSSVTC
AutoWorkstation
WSSVTC
AutoWorkstation
WSSVTC
ManualWorkstation
LineServer
Line
Mobile Devices(HTML5 Browser)
User PCsInternet Explorer
Plant DashboardSVTC
Smart WatchServer
WeChatServer
Email (SMTP)Server
Plant
WSSVTC
AutoWorkstation
WSSVTC
AutoWorkstation
WSSVTC
ManualWorkstation
LineServer
Line
Main Characteristics Standard: The same template can be configured to different plants, without customizations on the
“source code” of the template (within the set of features provided by the current template).
Portable: The template leverages InduSoft’s ability to run on different platforms with minimum system requirements (Windows Embedded/7/8/10/2013/2008/2012).
Scalable: The solution supports a central server, one runtime station for each line, and thin clients for plant dashboards and/or eventual users (web-browser hosted interface). The number of areas, lines, and workstations is fully customizable during the runtime.
Mobile: The dashboards leverage InduSoft’s SMA Thin Client (HTML5) to display dashboards on mobile devices.
Localized: The graphical interface and messages are available both in English and Chinese.
Interoperable: The system provides interfaces with external equipment and systems, such as: Email Server (SMTP) Instant Messaging Server (WeChat) Smart Watch (SE OEM Watch) RFID Card Readers (authentication) PLCs (Modbus TCP protocol)
Show Time!
Q&A
THANK YOU!