andon system presentation
TRANSCRIPT
Be monitoring your OEE.Be monitoring your takt time and cycle times.Be upgrading your Andon lamps with USEFUL downtime alerts not just flashing lightsBe monitoring your total outputBe monitoring your 3 losses to OEE - availability, quality, and performance
2Next Step Technologies , Pune
HMI for Operator per each Machine
LCD Display Screens in wide range
Data base is controlled by industry main server.
Directly connected to Production department improve productivity.
Email and keep in touch
with web.
Directly connected to maintenance department to
reduce downtime
Digital as well as Analog IO’s can direct interface 3Next Step Technologies , Pune
What does it look like ? Simple to read.
Information easy to understand at a glance. Prominent location for the line support to see. Shows location of the concern, not detail.
4Next Step Technologies , Pune
Monitoring OEE parameters like Target o/p & Actual o/p, Trend, OEE in %. Controlled by priority based login . 16 HMI can be interface to single Control Unit. Covering 16 loss per machine / line . 8 – 32 Analog / Digital I/O for each HMI . Wide count rang 0 – 99999 . One ANDON module is applicable for 3 machine / line . (As per 6 Sigma study.) Production summary graph for Target Vs Actual o/p. And Loss summary graph
for all losses . Detail log book report is generated as per shift . Failures will get noticed automatic as per priority . 3 ways for nonfiction for failure...
Display screen . Text message through GSM module (Full Duplex mode). Email service (For higher authority only.)
Various display screens can be used . Get to know the performance of operators .
5Next Step Technologies , Pune
Machine WorkingControl Unit(Serve
r)
Machine 1
Machine 2
Machine 16
Slot Done
6Next Step Technologies , Pune
Machine workingControl Unit(Serve
r)
Machine 1
Machine 2
Machine 16
Work DoneError Machine workingWork Done
7Next Step Technologies , Pune
8Next Step Technologies , Pune
Ready to Deploy Plant Floor Visualization System. Creates Hi-Definition Key-Performance Indicator and Andon Message Boards Keep real-time track of OEE & Trend. Touch screen HMI units. Direct interface of Digital as well as Analog IO’s to HMI . Support up to 16 HMI per Control Unit and 32 IO’s per HMI. You can monitor your job at each station on floor. Built-In Web server Allows Remote View or Control from any Internet Connected PC Provides Email and SMS Text Message Alerts Syncs Data Logs to FTP Servers And Microsoft SQL Server® in graph and Excel. You can track your machine as well as machine Operator performance. Wide range of customizations is possible. Improve your Production with Quality Assurance. Its more than ANDON, not only shows you the problem but also give the way for
quick solution.
9Next Step Technologies , Pune
DC - CDI Test Bench .Magneto Test Bench .Rectifier Regulator Testing .Starter Motor Controller Testing .Automated Pump Test Bench .LASER Vision weld Bead Tracking system .Machine Vision & Image Processing system .LASER vision & Joint Tracking system .Electronic Load fro Battery testing .Customized PCB design projects .Programmable Logic Controller system .(PLC)
10Next Step Technologies , Pune
Mailing Address : Office :- “Kiran” Plot No.298, Sect. No.24, Pradhikaran, Nigdi, Pune : 411044. Tel :- +91 20 6410 2373 Fax :- +91 20 2765 0618
Email : [email protected] [email protected] Web : www.testbench.co.in www.nstindia.co.in
Next Step Technologies , Pune 11
12Next Step Technologies , Pune