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Manual

MOVI-PLC® I/O System

Edition 07/2009 16830415 / EN

SEW-EURODRIVE—Driving the world

Manual – MOVI-PLC® I/O System 3

Content

Content1 General Notes...................................................................................................... 4

1.1 Structure of the safety notes ....................................................................... 41.2 Rights to claim under limited warranty ........................................................ 41.3 Exclusion of liability..................................................................................... 51.4 Copyright notice .......................................................................................... 5

2 Safety Notes ........................................................................................................ 62.1 Other applicable documentation ................................................................. 62.2 General safety notes for bus systems......................................................... 62.3 Safety functions .......................................................................................... 62.4 Hoist applications........................................................................................ 6

3 System Description............................................................................................. 73.1 MOVI-PLC® I/O system .............................................................................. 73.2 Scope of delivery of the individual components.......................................... 83.3 Accessories............................................................................................... 10

4 Installation ......................................................................................................... 114.1 Mechanical installation.............................................................................. 114.2 Electrical installation ................................................................................. 17

5 MOVI-PLC® I/O System – Unit Structure and Technical Data ....................... 205.1 Bus coupler ............................................................................................... 205.2 OTM21B terminal module ......................................................................... 265.3 ODI81B digital input module ..................................................................... 285.4 ODO81B digital output module ................................................................. 315.5 OAI41B analog input module (voltage) ..................................................... 345.6 OAI42B analog input module (current) ..................................................... 385.7 OAI43B analog input module (multi input) ................................................ 425.8 OAO41B analog output module (voltage) ................................................. 535.9 OAO42B analog output module (current) ................................................. 585.10 OAO43B analog output module (multi-output) .......................................... 63

6 Project Planning with MOVITOOLS® MotionStudio ....................................... 696.1 PLC Editor project planning tool ............................................................... 696.2 Adding MOVI-PLC® I/O system ................................................................ 696.3 I/O modules – configuration ...................................................................... 756.4 I/O modules – parameterization................................................................ 796.5 IEC program.............................................................................................. 80

7 Appendix............................................................................................................ 837.1 UWU52A switched-mode power supply.................................................... 83

4 Manual – MOVI-PLC® I/O System

1 Structure of the safety notesGeneral Notes

1 General Notes1.1 Structure of the safety notes

The safety notes in these operating instructions are designed as follows:

1.2 Rights to claim under limited warrantyA requirement of fault-free operation and fulfillment of any rights to claim under limitedwarranty is that you adhere to the information in the MOVI-PLC® documentation. There-fore, read the manual before you start operating the device.

Make sure that the manual is available to persons responsible for the plant and its op-eration, as well as to persons who work independently on the device. You must also en-sure that the documentation is legible.

Pictogram SIGNAL WORDType and source of danger.

Possible consequence(s) if disregarded.• Measure(s) to prevent the danger.

Pictogram Signal word Meaning Consequences if disregarded

Example:

General danger

Specific danger,e.g. electric shock

DANGER Imminent danger Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

CAUTION Possible dangerous situation Minor injuries

CAUTION Possible damage to property Damage to the drive system or its environ-ment

INFORMA-TION

Useful information or tip.Simplifies the handling of the drive system.


1Exclusion of liabilityGeneral Notes

1.3 Exclusion of liabilityYou must comply with the information contained in the MOVI-PLC® documentation toensure safe operation of the MOVI-PLC® controller and to achieve the specified productcharacteristics and performance requirements. SEW-EURODRIVE assumes no liabilityfor injury to persons or damage to equipment or property resulting from non-observanceof these operating instructions. In such cases, any liability for defects is excluded.

1.4 Copyright notice© 2009 – SEW-EURODRIVE. All rights reserved.

Copyright law prohibits the unauthorized duplication, modification, distribution, and useof this document, in whole or in part.


2 Other applicable documentationSafety Notes

2 Safety Notes2.1 Other applicable documentation

• Installation and startup only by trained personnel observing the relevant accidentprevention regulations and the following documents:

– "MOVI-PLC® basic DHP11B controller" manual

– "MOVI-PLC® advanced DH.41B" manual

– "MOVI-PLC® Programming in the PLC Editor" system manual

• Read through these documents carefully before you commence installation andstartup of the MOVI-PLC® I/O system.

• As a prerequisite to fault-free operation and fulfillment of warranty claims, you mustadhere to the information in the documentation.

2.2 General safety notes for bus systemsYou are now in possession of a communication system that lets you adapt MOVI-PLC®

controllers, MOVI-PLC® I/O systems and the controlled inverters to your specific sys-tem. As with all bus systems, there is a danger of invisible, external (as far as the inverteris concerned) modifications to the parameters which give rise to changes in the unit be-havior. This may result in unexpected (not uncontrolled) system behavior.

2.3 Safety functionsMOVI-PLC® and the MOVI-PLC® I/O system may not perform safety functions.

Use only those components in safety applications that were explicitly designed and de-livered for this purpose by SEW-EURODRIVE.

2.4 Hoist applicationsDo not use MOVI-PLC® and the MOVI-PLC® I/O system for any safety functions in con-junction with hoist applications.

Use monitoring systems or mechanical protection devices as safety equipment to avoidpossible damage to property or injury to people.


3MOVI-PLC® I/O system

System Description

3 System Description3.1 MOVI-PLC® I/O system

The modular MOVI-PLC® I/O system expands the digital and analog interfaces of theMOVI-PLC® controller. A MOVI-PLC® I/O system contains a bus coupler to which up to32 I/O modules can be connected via backplane bus. The bus couplers communicatewith the MOVI-PLC® via system bus. Depending on the MOVI-PLC® type, you can con-nect up to 30 MOVI-PLC® I/O systems. This means the MOVI-PLC® controller can au-tomatically access a large number of inputs and outputs.

• MOVI-PLC® I/O systems

• Inputs and outputs directly integrated in the MOVI-PLC® controller

• Inputs and outputs of the controlled inverters

1993799947

[1] Operator terminal (e.g. DOP11B)[2] Asynchronous motor[3] Servomotors[4] System bus

• SBus (connect MOVI-PLC® I/O systems and inverters separately to CAN1 and CAN2 of the MOVI-PLC® controller)

• SBusPlus (it is possible to mix the inverter and the MOVI-PLC® I/O system on the EtherCAT system bus)

ETHERNET

MOVI PLC® I/O System MOVI PLC® I/O System

MO

VI P

LC®

MO

VIT

RA

C®

MO

VID

RIV

E®

MO

VID

RIV

E®

[1]

[2] [3]

[4]


3 Scope of delivery of the individual componentsSystem Description

3.1.1 MOVI-PLC® I/O system – benefits

• Powerful connection to the MOVI-PLC® controller via the SBusPlus of the machinemodule.

• Optimum integration into the programming software PLC Editor of the MOVITOOLS®

MotionStudio.

• A variety of combination options allows for implementing flexible and individualmachine solutions.

• The compact design and the modular structure reduce control cabinet spacerequirements to a minimum.

• Quick and easy installation or replacement during startup and service.

3.2 Scope of delivery of the individual components3.2.1 OCC11B bus coupler

Bus coupler backplane bus – CAN.

3.2.2 OCE11B bus couplerBus coupler backplane bus – EtherCAT.

3.2.3 ODI81B digital input moduleI/O module with 8 binary inputs.

3.2.4 ODI81B digital output moduleI/O module with 8 binary outputs.

3.2.5 OAI41B analog input moduleI/O module (voltage) with 4 analog inputs.

Type Part number

OCC11B 1821 479 7

Type Part number

OCE11B 1821 480 0

Type Part number

ODI81B 1821 481 9

Type Part number

ODO81B 1821 482 7

Type Part number

OAI41B 1821 483 5


3Scope of delivery of the individual componentsSystem Description

3.2.6 OAI42B analog input module

I/O module (current) with 4 analog inputs.

3.2.7 OAI43B analog input moduleI/O module (multi input) with 4 analog inputs.

3.2.8 OAO41B analog output moduleI/O module (voltage) with 4 analog outputs.

3.2.9 OAO42B analog output moduleI/O module (current) with 4 analog outputs.

3.2.10 OAO43B analog output moduleI/O module (multi output) with 4 analog outputs.

3.2.11 OTM21B terminal moduleTerminal module for 2 or 3-wire installation

Type Part number

OAI42B 1821 484 3

Type Part number

OAI43B 1821 485 1

Type Part number

OAO41B 1821 487 8

Type Part number

OAO42B 1821 488 6

Type Part number

OAO43B 1821 489 4

Type Part number

OTM21B 1821 490 8


3 AccessoriesSystem Description

3.3 Accessories3.3.1 OKC11B connection cable

Connection cable, 1.5 m, between MOVI-PLC® (Terminal X32 or X33) and OCC11B buscoupler.

3.3.2 OBP..B backplane bus connectorEach I/O module and each terminal module is supplied with a single-socket backplanebus connector. 10 x single-socket backplane bus connectors are supplied for reorders.

3.3.3 UWU52A switched-mode power supplyYou can use the UWU52A switched-mode power supply for DC 24 V voltage supply ofthe MOVI-PLC® I/O system.

Type Part number

OKC11B 1810 482 7

Type Part number

OBP11B (10 × single backplane bus connector) 1821 491 6

OBP81B (1 × 8-socket backplane bus connector) 1821 492 4

TIPS• When connecting I/O modules to one bus coupler, replace 8 single-socket back-

plane connectors by one 8-socket backplane connector OBP81 B each (i.e. 16 I/O modules → 2 × 8-socket backplane bus connectors, etc.).

• The 8-socket backplane connectors OBP81B have to be ordered separately.

Type Part number

UWU52A 188 181 7

TIPS• For installation notes and technical data of the UWU52A switched-mode power

supply unit, refer to section "Appendix".• Observe the maximum rated output currents and the operating temperature.


4Mechanical installationInstallation

4 Installation4.1 Mechanical installation4.1.1 Notes on installing the modules of the MOVI-PLC® I/O system

Operational safety • Connection via cage clamp terminals on front connector.

Cable cross section 0.08 mm2 – 2.5 mm2 (AWG 28 – AWG 13) or 1.5 mm2 (AWG 16)(18-fold connector)

• Full insulation of the wiring in the event of a replacement

• Electrical isolation of all modules to the backplane bus

• ESD / burst according to IEC 61000-4-2 / IEC 61000-4-4 (up to level 3)

• Shock resistance according to IEC 60068-2-6 / IEC 60068-2-27 (1G/12G)

• Degree of protection IP20

Ambient conditions • Operating temperature: 0 °C to +60 °C

• Storage temperature: −25 °C to +70 °C

• Relative humidity: 5% – 95% without condensation

• Operation with fan

CAUTIONPlugging in or removing an I/O module in a live state.

Damage to the I/O module.• Switch off the power supply before you insert or remove an I/O module.

INFORMATION• The individual modules are installed on a mounting rail. They are connected using

backplane bus connectors. The bus connector is placed into the profile rail that carries the modules.

• The modules must always be installed directly next to each other. Gaps between the modules are not permitted, else the backplane bus is inter-rupted.

• A row of modules is always installed from left to right and always begins with a bus coupler.

• A module is not properly installed and electrically connected until it audibly locks in place in the backplane connector.

• Slots to the right of the last module must not remain free.


4 Mechanical installationInstallation

4.1.2 Dimension drawing for support rail

You can use the following 35 mm standard profile rail (see following figure) for installa-tion. SEW-EURODRIVE recommends to use version II to ensure sufficient space for theretaining screws under the backplane bus connector.

4.1.3 Mounting positionYou can install a maximum of 32 I/O modules vertically or horizontally. In addition, youcan install terminal modules. Observe the permitted ambient temperatures:

• Horizontal installation: Ambient temperature of 0 °C to +60 °C

35

27

7.5

1

15 1.5

I II

(1.4)

35 (1.4)

(1.1) 27 (1.1)

(0.0

4)

(0.3

0) (0.5

9)

(0.0

59)

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1994453387

[1] Bus coupler [2] I/O modules

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ODO81B

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OAI41B

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• Vertical installation: Ambient temperature of 0 °C to +40 °C

4.1.4 Installation clearanceEnsure a minimum clearance of 80 mm above and 60 mm below the middle of the back-plane connector when installing the components.

1994455819

[1] Bus coupler [2] I/O modules

[1]

[2]

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1 2 3 4 5 6 7 8 9 10

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1 2 3 4 5 6 7 8 9 10

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it V

olt

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it V

olt

OAI41B

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9

10

X3

45

OAO41B

1994881035

80 m

m (

3.1

in)

60 m

m (

2.4

in)

INFORMATIONThe respective switched-mode power supply may require different installation clear-ances. Observe the technical data of the used switched-mode power supply.



4.1.5 Backplane bus connectors

Insert single-socket or 8-socket backplane bus connectors (see following figure) into thesupport rail for communication of the I/O modules and terminal modules. The individualmodule slots are indicated by guide rails.

Installation on sup-port rail

Insert the backplane bus connector into the support rail until it audibly locks in place. Thefollowing figure depicts four single-socket backplane connectors used as module slots.

1994884363

INFORMATION• Each I/O module and each terminal module is supplied with a single-socket back-

plane bus connector. When connecting I/O modules and terminal modules to one bus coupler, replace 8 single-socket backplane connectors by one 8-socket back-plane bus connector OBP81B.Example: For 20 I/O modules, use two 8-socket backplane bus connectors and four single-socket backplane bus connectors.

• Also refer to the notes in sections "Step-by-step installation of the MOVI-PLC® I/O system" and "I/O modules – configuration".

• The switched-mode power supply unit is not plugged into the backplane bus connector but installed next to the MOVI-PLC® I/O system.

1994887051

[1] Bus coupler slot[2] I/O and terminal plug-in locations[3] Guide rails

[1]

[2]

[3]



4.1.6 Step-by-step installation of the MOVI-PLC® I/O system

Proceed as follows:

1. Install the mounting rail. Ensure the minimum clearance of at least 80 mm above and60 mm below the middle of the profile rail.

2. Insert the backplane bus connector into the support rail until it audibly locks in place.The bus connections protrude from the rail.

3. Start with the bus coupler at the left and plug in the required I/O modules and terminalmodules to the right of the bus coupler.

4. Place the module you want to install from top at an angle of approx. 45 degrees ontothe mounting rail and move the module downwards until it audibly locks in place onthe mounting rail (see following figure). This is the only way to properly connect themodule with the backplane bus.



INFORMATION• If you operate different modules in a MOVI-PLC® I/O system, observe the specified

installation order for the modules starting with the bus coupler: – First plug in the analog input modules directly next to the bus coupler– Then plug in the analog output modules next to the analog input modules– Finally plug in the digital modules

• Arrange the terminal modules as far to the right as possible. You can also plug indi-vidual terminal modules at any location between the I/O modules.

• You can operate up to 32 I/O modules in a MOVI-PLC® I/O system (i.e. at one bus coupler). If you are not using any analog modules, you can use up to 32 digital modules without without further check. Terminal modules can be plugged addition-ally.

• When using analog input modules, it is important that the total current consumption of all modules via the backplane bus does not exceed the output current of the bus coupler backplane bus. Observe the information in section "Unit design and techni-cal data MOVI-PLC® I/O system".

• Observe the notes in section "Backplane bus connectors" and "I/O modules – con-figuration".

1995035275

CLACK



4.1.7 Step-by-step disassembly of the MOVI-PLC® I/O system

Proceed as follows to remove modules:

1. The enclosure of the module has a spring-loaded clip at the bottom by which themodule can be removed from the rail.

2. Insert a suitable screwdriver into the slot. The module is unlocked by pressing thescrewdriver in an upward direction (see following figure, pos. I).

3. First pull the module forward and then upward away from the mounting rail (see fol-lowing figure, pos. II).



INFORMATIONThe backplane bus is interrupted at the point where the module was removed.

1995112715

I

II


4Electrical installationInstallation

4.2 Electrical installation4.2.1 EMC-compliant installation

• When installing the modules, ensure that any inactive metal components are ground-ed via a proper large-surface earth.

– Provide a wide area metal-on-metal contact between the unit housing andground.

– Establish a central connection between ground and the grounding/PE system.

– If possible, do not use any aluminum components.

• Ensure that wiring is routed properly during installation.

– Route power cables (power current, power supply) and signal cables in separatecable ducts.

– Route signal cables as close as possible to ground surfaces (e.g. frames, metalrails, sheet metal, etc.).

• Ensure that the shielding of lines is routed and mounted properly.

– Signal lines must be shielded.

– Signal lines with analog signals must be shielded. If low-amplitude signals aretransferred, it may be advantageous to connect the shield on one side of the cableonly.

– Attach the shields of cables in the control cabinet over a large surface area to theground rail/PE rail. Secure the line shields using cable clamps.

– Ensure that the ground rail/PE rail has a low-impedance connection to the controlcabinet.

– Use metallic or metalized plug connector housings for shielded signal lines.

• Use incandescent lamps for illumination inside control cabinets. Do not use fluores-cent lamps.

• Create a single reference potential and ground all electrical equipment whereverpossible.

– Ensure that grounding measures are implemented effectively.

– Provide a star-shaped connection between system components and controlcabinets of the MOVI-PLC® I/O system and the grounding/protection system. Inthis way, you avoid ground loops.

– Where potential differences exist, you must install sufficiently large equipotentialbonding conductors between the different parts of the system and controlcabinets.

4.2.2 Shielding of linesObserve the following points when shielding lines:

• Only use lines with braided shield.

The coverage of the shield should exceed 80%.

• Always ground the line shields at both ends of cables. High frequency interferencecan only be suppressed by grounding cables on both ends.

• Always use metallic or metalized connectors for signal lines for serial links. Connectthe shield of the signal line to the connector housing. Do not connect the shield to pin1 of the plug strip of the I/O module.


4 Electrical installationInstallation

• For stationary operation, we recommend that you strip the insulation from the shield-ed cable interruption-free and attach the shield to the shield/protective ground rail.

• Connect braided shields by means of metallic cable clamps. The cable glands musthave a good electrical and large surface contact with the shield.

• Attach the shield of a cable to the grounding rail directly where the cable enters thecontrol cabinet. Continue to route the shield right up to the I/O system but do not con-nect the shield to ground at this point.

4.2.3 Wiring of plug connectorsThe I/O terminal modules are equipped with a 10-pole connector. This connector pro-vides the electrical interface for the signal and supply lines of the modules.

You can connect cables with a cross section of 0.08 mm2 to 2.5 mm2 (AWG 28 –AWG 13) to the modules.

Connectors with spring-clip technique are used for wiring purposes. The spring-cliptechnique simplifies the wiring of signal and voltage supply cables.

Unlike screw terminal connections, spring-clip wiring is vibration proof. The connectorassignment of the individual modules is explained in the sections on the respective mod-ules.

The following figure shows an I/O module with a 10-pole connector.

INFORMATION• Where potential differences exist between grounding connection, it is possible to

establish a compensating current flow where the shield of a cable is connected at both ends.

• Make sure you supply adequate equipotential bonding according in accordance with relevant VDE regulations in such a case.

1995169931

[1] Pin no.[2] Round opening for wires[3] Rectangular opening for screw driver

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4Electrical installationInstallation

4.2.4 Wiring plug connectors – procedure

Proceed as follows:

• To install the connector, press the two clips together. Now plug the connector ontothe module (see following figure, step 1). The connector is properly installed when itaudibly locks in place.

• Insert a suitable screw driver at an angle into the rectangular opening of the plug con-nector contact (→ following figure, step 2). Press and hold the screw driver in the op-posite direction to open the contact spring (see following figure, step 3).

• Insert the stripped end of the wire into the round opening.

You can use wires with a cross section of 0.08 mm2 to 2.5 mm2 (AWG 28 – AWG 13)to the I/O terminal modules (see following figure, step 4).

• Remove the screw driver from the rectangular opening (see following figure, step 5).The wire is now clipped securely to the connector.

INFORMATIONFirst connect the voltage supply lines, next the signal lines.

CAUTIONScrew driver pushed into the round opening (cage clamp) during wiring.

Destruction of the cage clamp.• Make sure that you only insert the screw driver into the rectangular opening of

the connector.

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5 Bus couplerMOVI-PLC® I/O System – Unit Structure and Technical Data

5 MOVI-PLC® I/O System – Unit Structure and Technical Data5.1 Bus coupler5.1.1 OCC11B CAN bus couplerPart number 1821 479 7

Description The OCC11B CAN bus coupler (see following figure) connects the MOVI-PLC® I/O sys-tem with the MOVI-PLC® controller via the system bus from SEW-EURODRIVE. It sup-ports all CAN transmission rates.

Diagnostics LED The OCC11B CAN bus coupler comes equipped with 4 diagnostics LEDs.

1996709003

[1] LED status indicators[2] Address-setting element, baud rate and module ID[3] CAN bus plug connector[4] Port for external DC 24 V supply voltage

7 5

X 34 5

DC24V

ADR

X1

OCC11B

PW

ER

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+

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[2]

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LED Color LED status/meaning

PW Green Lights up if operating voltage is present.

ER Red Lights up if error occurs during backplane bus transfer. (Check the backplane bus connectors of the open modules for deformed pins)

RD Green • Flashes with 1 Hz if self-test was positive and initialization successful• Lights during data transmission via SBus

BA Yellow • Off if self-test was positive and initialization successful• Flashes with 1 Hz in "Pre-operational" status• Lit up in "Operational" state• Flashes with 10 Hz in "Prepared" status


5Bus couplerMOVI-PLC® I/O System – Unit Structure and Technical Data

A combination of diagnostics LEDs indicates various states.

Assignment and wiring of the CAN plug connector

The OCC11B CAN bus coupler is connected to the MOVI-PLC® controller (terminal X32or X33) via a 9-pin plug connector ("CAN" terminal).

• For connecting the OCC11B bus coupler to the MOVI-PLC® controller (X32 or X33terminal), use the prefabricated OKC11B connection cable from SEW-EURODRIVE(length: 1.5 m) with integrated terminating resistors.

– Part number of the prefabricated OKC11B connection cable: 1810 482 7

LED status Meaning

PW onER onRD onBA on

Error during RAM or EEPROM initialization.

PW onER flashes, 1 HzRD flashes, 1 HzBA flashes, 1 Hz

Baud rate setting activated.

PW onER flashes, 10 HzRD flashes, 10 HzBA flashes, 10 Hz

Incorrect CAN baud rate setting.(no ACK from the bus master)

PW onER offRD flashes, 1HzBA off

Module ID setting activated.

9-pin "CAN" plug connector PIN Assignment

1996878603

1 Not assigned

2 CAN low

3 CAN ground

4 Not assigned

5 Not assigned

6 Not assigned

7 CAN high

8 Not assigned

9 Not assigned

1997004171

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• You can connect further MOVI-PLC® I/O systems to the X32/X33 connector of theMOVI-PLC® controller. Remove the 120 Ω terminating resistor.

Voltage supply The OCC11B CAN bus coupler comes equipped with an integrated power supply unit.The power supply unit must be supplied with DC 24 V. Apart from the bus coupler elec-tronics, the supply voltage also supplies the connected I/O modules via the backplanebus. The power supply unit is protected against damage in the event of reverse polarityor overcurrent. CAN bus and backplane bus are electrically separated.

Setting the baud rate via the address-setting element

You can use the address-setting element to set the CAN baud rate and the module ID.

• Set address 00 via the address-setting element.

• Activate the voltage supply for the CAN bus coupler.

The "ER", "RD" and "BA" diagnostics LEDs flash at 1 Hz. Now you have 5 secondsto program the CAN baud rate via the address-setting element.

The CAN baud rate will be saved after 5 seconds.

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INFORMATION• The CAN bus is connected via a shielded 3-wire line.• In systems with more than two stations, all stations are wired in parallel. The bus

cable must be looped through without interruption.• The bus cable must always be terminated with a 120 Ω terminating resistor at the

line ends in order to avoid reflections and resulting transmission problems.

INFORMATIONCorrect polarity of the voltage supply at the X1 plug connector is required to avoid fail-ure of the bus coupler.

Address-setting element CAN baud rate Maximum bus length

00 1 MBaud 25 m (82 ft)

01 500 kBaud (factory setting) 100 m (328 ft)

02 250 kBaud 250 m (820 ft)

03 125 kBaud 500 m (1640 ft)

04 100 kBaud 600 m (1970 ft)

05 50 kBaud 1000 m (3281 ft)

07 20 kBaud 2500 m (8202 ft)

08 800 kBaud 50 m (160 ft)



Setting the module ID

• The "ER" and "BA" diagnostics LEDs go out and the green "RD" LED continues toflash.

• Set an module ID within 1 – 63 at the address-setting element.

• The settings are applied after 5 seconds and the bus coupler switches to normaloperation ("Pre-operational" state).

Technical data

INFORMATION• You have to set the module ID after you have set the baud rate before you switch

on the bus coupler.• Each module ID may be assigned once on the CAN bus. If possible, do not

connect any inverters to this CAN bus.

Electrical data of OCC11B

Voltage supply X1 X1:1X1:2

DC+24 V input (20.4 V – 28.8 V)Reference 24 V

Current consumption Max. DC 0.7 A

Output current backplane bus Max. DC 3.5 A

Electrical isolation AC 500 V

Status display via LEDs located on the front

Connections/interfaces CAN bus: 9-pin D-sub connector

CAN bus interface

Connection 9-pin D-sub connector

Network topology Linear bus, active bus termination on one end, branch lines are pos-sible

Connection cable Shielded, three-wire cable. Depending on the ambient conditions, you may do without the shielding.

Transmission rate 10 kBaud – 1 MBaud (factory setting: 500 kBaud)

Maximum total length Without repeater: 1000 M at 50 kBaud

Binary inputs/outputs Max. 32 I/O modules can be combined per bus coupler

Analog inputs/outputs Max. 16 I/O modules can be combined per bus coupler

Maximum number of stations 63 stations

Address setting 1 – 63 (factory setting: 1)

Combination with I/O modules

Maximum number of modules

digital DHxx1B 32

digital DHP11B 16 (8 × ODI81B and 8 × ODO81B)

analog DHxx1B 16 (max. 9 × OAI4xB and max. 9 × OAO4xB)1)

1) The sum of OAI4xB and OAO4xB must not exceed 16. Example: 9 × OAI4xB and 7 × OAO4xB or7 × OAI4xB and 9 × OAO4xB.

analog DHP11B 2 (1 × OAI4xB and 1 × OAO4xB)

Dimensions and weight

Dimensions (W × H × D) 25.4 mm × 76 mm × 78 mm (1.0 in × 3.0 in × 3.1 in)

Weight 80 g



5.1.2 OCE11B EtherCAT bus couplerPart number 1821 480 0

Description The OCE11B EtherCAT bus coupler (see following figure) connects the MOVI-PLC® I/Osystem with the MOVI-PLC® controller via the system busPlus from SEW-EURODRIVE.

Diagnostics LED The OCE11B EtherCAT bus coupler comes equipped with 7 diagnostics LEDs.

1997313675

[1] LED status indicators[2] EtherCAT bus RJ45 plug connector

IN: Connection to the EtherCAT master or the previous slave

OUT: Connection to next slave[3] Port for external DC 24 V supply voltage

[1]

X 23 4

DC24V X1

OCE11B

IN

+ 1

OUT

PW

RN

SF

L0

E0

L1

E1

[2]

[3]

[2]

LED Color LED status/meaning

PW Green Lights up if operating voltage is present.

RN Green • Off: Bus coupler in initialization state• On: Bus coupler in operational state• Flashing: Bus coupler in pre operational state

SF Red Flashing: Communication error (telegram error)

L0 Green On: Previous EtherCAT node is connected.

E0 Red On: Error in communication with previous nodes.

L1 Green On: Next EtherCAT node is connected.

E1 Red On: Error in communication with next nodes.



RJ45 Ethernet connection

The upper RJ45 socket is to integrate the EtherCAT coupler into the EtherCAT network.The lower RJ45 socket is to connect further EtherCAT in the same string. The socketsare assigned as follows:

Voltage supply The OCE11B EtherCAT bus coupler comes equipped with an integrated power supplyunit. The power supply unit must be supplied with DC 24 V. Apart from the bus couplerelectronics, the supply voltage also supplies the connected I/O modules via the back-plane bus. The power supply unit is protected against damage in the event of reversepolarity or overcurrent. EtherCAT bus and backplane bus are electrically separated.

Technical data

8-pin RJ45 socket PIN Signal

1998454027

1 Transmit +

2 Transmit −

3 Receive +

4 Not assigned

5 Not assigned

6 Receive −

7 Not assigned

8 Not assigned

12345678

INFORMATION• SBusPlus uses a twisted-pair CAT5 Ethernet cable.• The SBusPlus is only wired in line topology.

INFORMATIONCorrect polarity of the voltage supply at the X1 plug connector is required to avoid fail-ure of the bus coupler.

Electrical data of OCE11B

Voltage supply DC+24 V (20.4 V – 28.8 V) via front from external power supply unit

Current consumption Bus coupler: 50 mAincluding supply of the peripheral modules: max. 800 mA

Output current backplane bus Max. 3.5 A

Electrical isolation between Ether-CAT and backplane bus

500 Vrms

Function-specific data


EtherCAT – physical connection 2 × RJ45

Network topology Line, tree and star

Connection cable Twisted-pair CAT5 Ethernet cable

Transmission rate 100 MBit/s

Total length Max. 100 m per section

Combination with peripheral modules

Maximum number of modules 32

Inputs Max. 1024 bytes

Outputs Max. 1024 bytes

Mechanical data


Weight 80 g


5 OTM21B terminal moduleMOVI-PLC® I/O System – Unit Structure and Technical Data

5.2 OTM21B terminal module5.2.1 Part number

1821 490 8

5.2.2 DescriptionThe OTM21B terminal module is a complementary module for 2-wire or 3-wire installa-tion. It has the following characteristics:

• 2 separate rows with 11 electrically interconnected terminals.

• No connection to the backplane bus

• Maximum terminal current DC 10 A

5.2.3 Wiring diagram

1998547723

[1] First terminal strip[2] Second terminal strip

X1

X2

[1]

[2]

1998550155

1

2

3

4

5

6

7

8

9

10

11

X11

2

3

4

5

6

7

8

9

10

11

X2


5OTM21B terminal moduleMOVI-PLC® I/O System – Unit Structure and Technical Data

5.2.4 Technical data

Electrical data of OTM12B

Number of rows 2

Number of terminals per row 11

Maximum terminal current DC 10 A

Terminal color Gray



Weight 50 g


5 ODI81B digital input moduleMOVI-PLC® I/O System – Unit Structure and Technical Data

5.3 ODI81B digital input module5.3.1 Part number

1821 481 9

5.3.2 DescriptionThe ODI81B digital input module has 8 binary inputs, each one with an LED to indicatethe status.

• 8 binary inputs, galvanically isolated from the backplane bus

• DC 24 V rated input voltage

• LED status indicator for binary inputs

1999347979

[1] Label for the bit address with description[2] LED status indicator for binary inputs[3] Plug strip

123456789I0

[1]

[2]

[3]


5ODI81B digital input moduleMOVI-PLC® I/O System – Unit Structure and Technical Data

5.3.3 Connector assignment

5.3.4 LED status indicatorThe LEDs 0 – 7 are lit up green if signal "1" is detected as of about DC 15 V.


ODI81B Terminal/LED Assignment/description

1999350667

1 Not assigned

2 Binary input 0

3 Binary input 1

4 Binary input 2

5 Binary input 3

6 Binary input 4

7 Binary input 5

8 Binary input 6

9 Binary input 7

10 Weight

LED 0 – 7 Status indicator for binary inputs 0 – 7

1

2

3

4

5

6

7

8

9

10

0

1

2

3

4

5

6

7

X 3

4 5

DI 8xDC24V

ODI81B

1999353099

DC 24V

1

2

3

4

5

6

7

8

9

10 M


5 ODI81B digital input moduleMOVI-PLC® I/O System – Unit Structure and Technical Data


5.3.7 Parameterization (only in conjunction with OCC11B CAN bus coupler)Make the following settings in the module parameters (see section Parameter setting ofI/O modules). The settings refer to up to eight ODI81B digital input modules of the con-troller configuration entry. Default settings are printed in bold.

• In the "Acyclic" setting of the "TransmitMode" module parameter, process data areexchanged between the MOVI-PLC® controller and the MOVI-PLC® I/O system. Inthis case, the "Event Time" module parameter indicates an additional cyclictransmission rate.

• If the "TransmitMode" module parameter is set to "Cyclic", the "Event Time" indicatesthe transmission rate for cyclic process data transmission.

• The "Inhibit Time" module parameter specifies a minimum interval between twoprocess data transmission cycles.

Electrical data of ODI81B

Number of binary inputs 8

Rated input voltage DC 24 V (20.4 V to 28.8 V)

Signal voltage "0" 0 V – 5 V

Signal voltage "1" 15 V – 28.8 V

Input filter time delay 3 ms

Input current Typically 7 mA

Current consumption from backplane bus DC 25 mA

Electrical isolation 500 Vrms (field voltage to the bus)


Programming data

Input data 1 bytes

Output data -

Diagnostics data -



Weight 50 g

Module parameters Setting range

Transmit mode Acyclic / cyclic

Inhibit time 0 ms – 5 ms – 500 ms

Event time 0 ms – 500 ms


5ODO81B digital output moduleMOVI-PLC® I/O System – Unit Structure and Technical Data

5.4 ODO81B digital output module5.4.1 Part number

1821 482 7

5.4.2 DescriptionThe ODI81B digital output module has 8 binary outputs, each one with an LED to indi-cate the status.

• 8 binary outputs, galvanically isolated from the backplane bus

• Power supply voltage DC 24 V

• Output current DC 0.5 A

• Status indicated by LED

1999358987

[1] Label for the bit address with description[2] LED status indicator[3] Plug strip

1

2

3

4

5

6

7

8

9

I0

[1]

[2]

[3]


5 ODO81B digital output moduleMOVI-PLC® I/O System – Unit Structure and Technical Data


5.4.4 LED L+The L+ LED lights up green if the supply voltage DC 24 V is present.

5.4.5 LED 0 – 7 status indicationLEDs 0 – 7 light up green if a binary output is active.

5.4.6 LED FThe LED F lights up red if an error occurs caused by overload, overheating, or short cir-cuit.


ODO81B Terminal/LED Assignment/description

1999719819

1 Power supply voltage DC 24 V

2 Binary output 0

3 Binary output 1

4 Binary output 2

5 Binary output 3

6 Binary output 4

7 Binary output 5

8 Binary output 6

9 Binary output 7

10 Weight

LED L+LED FLED 0 – 7

Green: DC 24 V presentRed: An error occurredGreen: Binary output active

1

2

3

4

5

6

7

8

9

10

0

L+

F

1

2

3

4

5

6

7

X 3

4 5

DO 8xDC24V, 0,5 A

ODO81B

1999724043

DC 24V

1

2

3

4

5

6

7

8

9

10 M

L+


5ODO81B digital output moduleMOVI-PLC® I/O System – Unit Structure and Technical Data


5.4.9 Parameterization (only in conjunction with OCC11B CAN bus coupler)Make the following settings in the module parameters (see section 5.6). The settingsrefer to up to eight ODO81B digital output modules of the controller configuration entry.Default settings are printed in bold.

• In the "Acyclic" setting of the "TransmitMode" module parameter, process data areexchanged between the MOVI-PLC® controller and the MOVI-PLC® I/O system. Inthis case, the "Event Time" module parameter indicates an additional cyclictransmission rate.

• If the "TransmitMode" module parameter is set to "Cyclic", the "Event Time" indicatesthe transmission rate for cyclic process data transmission.

• The "Inhibit Time" module parameter specifies a minimum interval between twoprocess data transmission cycles.

Electrical data of ODI81B

Number of binary outputs 8

Rated load voltage DC 24 V (20.4 V to 28.8 V)

Current consumption at L+ without loadfrom backplane bus

DC 10 mADC 70 mA

Output current per channel 0.5 A short-circuit proof

Total current 4 A

Voltage supply DC 24 V (20.4 V to 28.8 V)

Electrical isolation 500 Vrms (field voltage to the bus)

Switching frequency Max. 500 Hz


Programming data

Input data -

Output data 1 bytes

Diagnostics data -



Weight 50 g

Module parameters Setting range

Transmit mode Acyclic / cyclic

Inhibit time 0 ms – 5 ms – 500 ms

Event time 0 ms – 500 ms


5 OAI41B analog input module (voltage)MOVI-PLC® I/O System – Unit Structure and Technical Data

5.5 OAI41B analog input module (voltage)5.5.1 Part number

1821 483 5

5.5.2 DescriptionThe OAI41B analog input module has 4 inputs, each with an LED to indicate the status.The OAI41B input module requires a total of 8 bytes of the process image for the inputdata (2 bytes per channel). The channels on the OAI41B input module are galvanicallyisolated from the backplane bus by means of DC/DC converters.

• 4 analog inputs; channels galvanically isolated from the backplane bus

• The different channels can be configured individually and can be deactivated.

• Suitable for encoders with ±10 V

• LED status indicator

1999730059


1

2

3

4

5

6

7

8

9

I0

[1]

[2]

[3]


5OAI41B analog input module (voltage)MOVI-PLC® I/O System – Unit Structure and Technical Data


5.5.4 LED SFThe "SF" LED lights up red if:

• upper or lower control limit is exceeded

• parameterization is incorrect


OAI41B Terminal/LED Assignment/description

1999783691

1 Not assigned

2 Positive connection channel 0

3 Ground channel 0


5 Ground channel 1


7 Ground channel 2


9 Ground channel 3

10 Not assigned

"SF" LED Lights up red if• parameterization is incorrect• upper or lower control limit is exceeded

SF

1

2

3

4

5

6

7

8

9

10

X 2

3 4

AI 4x12Bit VoltOAI41B

1999787531

1

2

3

4

5

6

7

8

9

10

V

V

V

V

INFORMATIONConnect temporarily unused inputs with activated channel to the associated ground toobtain defined values at these channels.


5 OAI41B analog input module (voltage)MOVI-PLC® I/O System – Unit Structure and Technical Data

5.5.6 Function assignment

You set the functions in the controller configuration in the PLC Editor in the module pa-rameters of the I/O module (see section "I/O modules – parameterization"). Default set-tings are printed in bold.


Module parameters Setting range Description/measuring range/representation

Event time 0 ms – 10 ms – 500 ms The "Event Time" is used to set the transmission rate for cyclic data transmission between MOVI-PLC® and MOVI-PLC® I/O system.

Mode Channel 1 – 41)

1) The hexadecimal values (no. hex) "28", "3B" and "FF" belong to the Mode Channel 1 – 4 setting and mea-suring ranges. For more information, refer to section "OAI43B analog input module"/"Function assign-ment".

−10 V – 10 V(−27648 – 27648)

DC ±11.76 VDC 11.76 V = Max. value overdrive range (32511)DC −10 V – 10 V = nominal range (−27648 – 27648)DC −11.76 V = Min. value underdrive range (−32512)Two's complement

−10 V – 10 V(−16348 – 16348)


Not active -

INFORMATIONThe default setting of the OAI41B I/O module is "−10 V – 10 V (−27648 – 27648)".

Electrical data of OAI41B

Number of analog inputs 4

Cable length (shielded) 200 m

Voltages, currents, potentials

Electrical isolationChannel/backplane busbetween the channels

YesNo

Permitted potential differencebetween inputsbetween inputs and Minternal (Uiso)

DC 2 VDC 75 V / AC 60 V

Insulation tested at DC 500 V


Power loss of the I/O module 0.6 W

Analog value generation

Measuring principle SAR (successive approximation)

Parameterizable Yes

Conversion time/resolution (per channel)Basic conversion time (ms)Resolution (bit) including overdrive range

n × 2 ms13 bit


5OAI41B analog input module (voltage)MOVI-PLC® I/O System – Unit Structure and Technical Data

Interference suppression, error limits

Interference suppression for f = n × (f1 ± 1%)(f1 = interfering frequency; n = 1, 2, ...)

f = 50 Hz - 400 Hz.

Common-mode interference (UCM < 2 V) > 80 dB

Interference between inputs > 50 dB

Operational limits (over entire temperature range, referred to input)

Voltage input Measuring range ±10V / tolerance ± 0.2%

Basic error limit (operational limit at 25 °C, referred to input)

Voltage input Measuring range ±10V / tolerance ± 0.1%

Temperature error(referred to input range)

±0.005%/K

Linearity error(referred to input range)

±0.02 %

Repeatability(under steady-state conditions, at 25 °C, referred to input range)

±0.05 %

Diagnostics No

Diagnostics interrupt No

Fault display for group fault "SF" LED (red)

Encoder selection data

Voltage Input range: ±10 V/input resistance: 100 kΩ

Permitted input voltage for voltage input (destruction limit)

Max. 30 V

Voltage measurement Possible

Permitted ambient conditions

Operating temperature 0 °C to +60 °C

Transport and storage temperature −25 °C to +70 °C

Relative humidity 95 % without condensation

Vibration and shock resistance According to IEC 68000-2/IEC 68000-2-27

EMC resistanceESD/burst

According to IEC 61000-4-2IEC 61000-4-2/IEC 61000-4-4 (up to level 3)

Programming data

Input data 8 bytes (1 word per channel)

Output data -



Weight approx. 80 g



5 OAI42B analog input module (current)MOVI-PLC® I/O System – Unit Structure and Technical Data

5.6 OAI42B analog input module (current)5.6.1 Part number

1821 484 3

5.6.2 DescriptionThe analog input module OAI42B has 4 inputs. Their functions can be configured indi-vidually. The OAI42B input module requires a total of 8 bytes of the process image forthe input data (2 bytes per channel). The channels on the OAI42B input module are gal-vanically isolated from the backplane bus by means of DC/DC converters.

• 4 analog inputs; channels galvanically isolated from the backplane bus


• Suitable for encoders with 4 mA – 20 mA, ±20 mA


1999840523


1

2

3

4

5

6

7

8

9

I0

[1]

[2]

[3]


5OAI42B analog input module (current)MOVI-PLC® I/O System – Unit Structure and Technical Data


5.6.4 LED SFThe "SF" LED lights up red if:

• upper or lower control limit is exceeded

• parameterization is incorrect



1999842955

1 Not assigned


3 Ground channel 0


5 Ground channel 1


7 Ground channel 2


9 Ground channel 3

10 Not assigned

"SF" LED Lights up red if• parameterization is incorrect• upper or lower control limit is exceeded

SF

AI 4x12Bit Curr

X 2

3 4

1

2

3

4

5

6

7

8

9

10

OAI42B

1999846795

1

2

3

4

5

6

7

8

9

10

A

A

A

A



5 OAI42B analog input module (current)MOVI-PLC® I/O System – Unit Structure and Technical Data







1) The hexadecimal values (no. hex) "2D", "2C", "39", "3A" and "FF" belong to the Mode Channel 1 – 4 set-ting and measuring ranges. For more information, refer to section "OAI43B analog input module"/"Func-tion assignment".

4 mA – 20 mA(0 – 27648)

DC 1.185 mA – 22.81 mADC 22.81 mA = Max. value overdrive range (32511)DC 4 mA – 20 mA = nominal range (0 – 27648)DC 1.185 mA = Min. value underdrive range (−4864)Two's complement

−20 mA – 20 mA(−27648 – 27648)

DC ±23.52 mADC 23.52 mA = Max. value overdrive range (32511)DC −20 mA – 20 mA = nominal range(−27648 – 27648)DC −23.52 V = Min. value underdrive range (−32512)Two's complement

4 mA – 20 mA(0 – 16348)

DC 0.8 – 24 mADC 24 mA = Max. value overdrive range (32511)DC 4 mA – 20 mA = nominal range (0 – 16384)DC 0.8 mA = Min. value underdrive range (−3277)Two's complement

−20 mA – 20 mA(−16384 – 16384)

DC ±25 mADC 25 mA = Max. value overdrive range (20480)DC −20 mA – 20 mA = nominal range (−16384 – 16384)DC −25 mA = Min. value underdrive range (−20480)Two's complement

Not active -

INFORMATIONThe default setting of the I/O module OAI42B is "−20 mA – 20 mA

(−27648 – 27648)".


Number of analog inputs 4



Electrical isolationChannel/backplane busbetween the channels

YesNo

Permitted potential differencebetween inputsbetween inputs and Minternal (Uiso)

DC 2 VDC 75 V / AC 60 V





5OAI42B analog input module (current)MOVI-PLC® I/O System – Unit Structure and Technical Data

Analog value generation

Measuring principle SAR (successive approximation)

Parameterizable Yes

Conversion time/resolution (per channel)Basic conversion time (ms)Resolution (bit) including overdrive range

n × 2 ms13 bit


Interference suppression for f = n × (f1 ± 1%)(f1 = interfering frequency; n = 1, 2, ...)

f = 50 Hz - 400 Hz



Operational limits (over entire temperature range, referred to input)

Current input Measuring range ±20 mA / tolerance ± 0.2%Measuring range 4 mA – 20 mA / tolerance 0.5%


Current input Measuring range ±20 mA / tolerance ± 0.1%Measuring range 4 mA – 20 mA / tolerance 0.2%

Temperature error(referred to input range)

±0.005%/K


±0.02 %


±0.05 %

Diagnostics No

Diagnostics interrupt No

Fault display for group fault "SF" LED (red)


Current Input range ±20 mA / input resistance 60 ΩInput range 4 mA – 20 mA / input resistance 60 Ω

Permitted input current for current input (destruction limit)

40 mA

Voltage measurementas 2-wire transduceras 4-wire transducer

Possible with external supplyPossible

Permitted ambient conditions

Operating temperature 0 °C to +60 °C

Transport and storage temperature −25 °C to +70 °C

Relative humidity 95 % without condensation

Vibration and shock resistance According to IEC 68000-2/IEC 68000-2-27

EMC resistanceESD/burst

According to IEC 61000-4-2IEC 61000-4-2/IEC 61000-4-4 (up to level 3)

Programming data


Output data -



Weight approx. 80 g



5 OAI43B analog input module (multi input)MOVI-PLC® I/O System – Unit Structure and Technical Data

5.7 OAI43B analog input module (multi input)5.7.1 Part number

1821 485 1

5.7.2 DescriptionThe OAI43B analog input module has 4 inputs. Their functions can be configured indi-vidually. The OAI43B input module requires a total of 8 bytes of the process image forthe input data (2 bytes per channel). The channels on the OAI43B input module are gal-vanically isolated from the backplane bus by means of DC/DC converters.


• The common signal inputs of the channels are not isolated from each other; thepermitted potential difference is up to 5 V.

• Diagnostic function

1999853963


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5

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7

8

9

I0

[1]

[2]

[3]


5OAI43B analog input module (multi input)MOVI-PLC® I/O System – Unit Structure and Technical Data


5.7.4 LED F0 – F3LEDs F0 – F3 are lit up red if

• an error occurs in one of the channels

• an entry was made in the diagnostic bytes


62057AXX

1 Channel 0 with 4-wire connection


3 Ground channel 0


5 Ground channel 1


7 Ground channel 2


9 Ground channel 3

10 Channel 2 with 4-wire connection

LED F0 – F3 Lights up red if• an error occurs in one of the channels• an entry was made in the diagnostic bytes

F3

F2

F1

F0

AI 4x16Bit Mult

OAI43B

1

2

3

4

5

6

7

8

9

10

X 2

3 4




The following figure shows the connection options for the various measuring ranges. Foran assignment to the measuring ranges, refer to the "Connection" column in the "Func-tion assignment" section.

1999910667

1

2

3

4

5

6

7

8

9

10

VA

VA

VA

VA

1

2

3

4

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9

10

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

[1] [2] [3] [4]

U-

U+

I

I

I

I

U-

U+


CAUTIONVoltage connected to the input of the I/O module > DC 15 V.

Damage to the I/O module.• Do not connect voltages > DC 15 V to the input of the I/O module.

CAUTIONThe parameterized measuring range does not correspond to the connected encoder.

Damage to the I/O module.• Make sure that the parameterized measuring range corresponds to the connected

encoder.




A function number is assigned to a channel by setting the module parameters (see sec-tion I/O modules – parameterization). The function number 00hex means the functionnumber stored permanently in the parameter setting data is not influenced.

You can disable a channel by specifying FFhex.

Module parame-ters

No.hex

Setting range / function Description/measuring range/representation/wiring dia-gram

Event time - 0 – 10 – 500 ms The "Event Time" is used to set the transmission rate for cyclic data transmission between MOVI-PLC® and MOVI-PLC® I/O system.

-

Module mode

0040

Diagnostics alarm disabledDiagnostics alarm enabled

The "Module mode" module parameter is used to set whether the OAI43B analog input module is to generate a diagnostics interrupt or not. In this case, the diagnostic information will be output at the MPLC_ConnectIOModul_CANopen or MPLC_ConnectSEWIOSystem (see section "IEC pro-gram").Bit 0 – 5, 7: ReservedBit 6:• 0 = Diagnostic interrupt disabled• 1 = Diagnostic interrupt enabled

-

Mode Channel 1 – 4

00 The function number in the permanently stored parameter setting data is not changed.

01 Pt100 in the 2-wire connection −200 °C to +850 °CUnit: 1/10 °C; two's complement

[3]


[3]

03 NI100 in the 2-wire connection −60 °C to +250 °CUnit: 1/10 °C; two's complement

[3]

04 NI1000 in the 2-wire connection −60 °C to +250 °CUnit: 1/10 °C; two's complement

[3]

05 Resistance measurement 60 Ω double-wire 60 Ω = end value (32767) [3]





[4]

0A Pt1000 in the 4-wire connection −200 °C to +850 °CUnit: 1/10 °C; two's complement

[4]

0B NI100 in the 4-wire connection −60 °C to +250 °CUnit: 1/10 °C; two's complement

[4]

0C NI1000 in the 4-wire connection −60 °C to +250 °CUnit: 1/10 °C; two's complement

[4]

0D Resistance measurement 60 Ω four-wire 60 Ω = end value (32767) [4]

0E Resistance measurement 600 Ω four-wire 600 Ω = end value (32767) [4]

0F Resistance measurement 3000 Ω four-wire 3000 Ω = end value (32767) [4]

10 Thermocouple type J1), externally compensated −210 °C to +1200 °CUnit: 1/10 °C, two's complement

[2]

11 Thermocouple type K, externally compensated −270 °C to +1372 °CUnit: 1/10 °C, two's complement

[2]

12 Thermocouple type N, externally compensated −270 °C to +1300 °CUnit: 1/10 °C, two's complement

[2]

13 Thermocouple type R, externally compensated −50 °C to +1769 °CUnit: 1/10 °C, two's complement

[2]




14 Thermocouple type T, externally compensated −270 °C to +400 °CUnit: 1/10 °C, two's complement

[2]

15 Thermocouple type S, externally compensated −50 °C to +1769 °CUnit: 1/10 °C, two's complement

[2]

16 Thermocouple type E, externally compensated −270 °C to +1000 °CUnit: 1/10 °C, two's complement

[2]

18 Thermocouple type J2), internally compensated −210 °C to +1200 °CUnit: 1/10 °C, two's complement

[2]

19 Thermocouple type K, internally compensated −270 °C to +1372 °CUnit: 1/10 °C, two's complement

[2]

1A Thermocouple type N, internally compensated −270 °C to +1300 °CUnit: 1/10 °C, two's complement

[2]

1B Thermocouple type R, internally compensated −50 °C to +1769 °CUnit: 1/10 °C, two's complement

[2]

1C Thermocouple type T, internally compensated −270 °C to +400 °CUnit: 1/10 °C, two's complement

[2]

1D Thermocouple type S, internally compensated −50 °C to +1769 °CUnit: 1/10 °C, two's complement

[2]

1E Thermocouple type E, internally compensated −270 °C to +1000 °CUnit: 1/10 °C, two's complement

[2]

27 Voltage DC ±50 mV(−27648 – 27648)

DC ±58.79 mVDC 58.79 mV = Max. value overdrive range (32511)DC −50 mV – 50 mV = nominal range (−27648 – 27648)DC −58.79 mV = Min. value underdrive range (−32512)Two's complement

[1]

28 Voltage DC ±10 V(−27648 – 27648)


[1]

29 Voltage DC ±4 V(−27648 – 27648)


[1]

2A Voltage DC ±400 mV(−27648 – 27648)

DC ±470 mVDC 470 mV = Max. value overdrive range (32511)DC −400 mV – 470 mV = nominal range (−27648 – 27648)DC −470 mV = Min. value underdrive range (−32512)Two's complement

[1]

2B Voltage DC ±10 V(−16384 – 16384)

DC ±12.50 VDC 12.50 V = Max. value overdrive range (20480)DC −10 V – 10 V = nominal range (−16384 – 16384)DC −12.50 V = Min. value underdrive range (−20480)Value and sign

[1]

2C Current DC ±20 mA(−27648 – 27648)

DC ±23.52 mADC 23.52 mA = Max. value overdrive range (32511)DC −20 mA – 20 mA = nominal range (−27648 – 27648)DC −23.52 mA = Min. value underdrive range (−32512)Two's complement

[1]

Module parame-ters

No.hex





2D Current DC 4 mA – 20 mA(0 – 27648)

DC 1.185 mA – 22.81 mADC 22.81 mA = Max. value overdrive range (32511)DC 4 mA – 20 mA = nominal range (0 – 27648)DC 1.185 mA = Min. value underdrive range (−4864)Two's complement

[1]

2E Current DC 4 mA – 20 mA(0 – 16384)

DC 0.8 mA – 24 mADC 24 mA = Max. value overdrive range (20480)DC 4 mA – 20 mA = nominal range (0 – 16384)DC 0.8 mA = Min. value underdrive range (−3277)Value and sign

[1]

2F Current DC ±20 mA(−16384 – 16384)

DC ±25 mADC 25 mA = Max. value overdrive range (20480)DC −20 mA – 20 mA = nominal range (−16384 – 16384)DC −25 mA = Min. value underdrive range (−20480)Value and sign

[1]

32 Resistance measurement6000 Ω four-wire

-6000 Ω = end value (32767)

[4]

33 Resistance measurement6000 Ω four-wire

-6000 Ω = end value (6000)

[4]

35 Resistance measurement60 Ω double-wire

-60 Ω = end value (6000)

[3]


-600 Ω = end value (6000)

[3]


-3000 Ω = end value (30000)

[3]


-6000 Ω = end value (6000)

[3]

3A Current DC ±20 mA(−16384 – 16384)

DC ±25 mADC 25 mA = Max. value overdrive range (20480)DC −20 mA – 20 mA = nominal range (−16384 – 16384)DC −25 mA = Min. value underdrive range (−20480)Two's complement

[1]

3B Voltage DC ±10 V(−16384 – 16384)


[1]

3D Resistance measurement60 Ω four-wire

-60 Ω = end value (6000)

[4]

3E Resistance measurement600 Ω four-wire

-600 Ω = end value (6000)

[4]

3F Resistance measurement3000 Ω four-wire

-3000 Ω = end value (30000)

[4]

57 Voltage DC ±50 mV DC ±50 mVDC 58.79 mV = Max. value overdrive range (5879)DC −50 mV – 50 mV = nominal range (−5000 – 5000)DC −58.79 mV = Min. value underdrive range (−5879)Two's complement

[1]

58 Voltage DC ±10 V DC ±11.76 VDC 11.76 V = Max. value overdrive range (11760)DC −10 V – 10 V = nominal range (−10000 – 10000)DC −11.76 V = Min. value underdrive range (−11760)Two's complement

[1]

Module parame-ters

No.hex





59 Voltage DC ±4V DC ±4.7 VDC 4.7 V = Max. value overdrive range (4700)DC −4 V – 4 V = nominal range (−4000 – 4000)DC −4.7 V = Min. value underdrive range (−4700)Two's complement

[1]

5A Voltage DC ±400 mV DC ±470 mVDC 470 mV = Max. value overdrive range (4700)DC −400 – 400 mV = nominal range (−4000 – 4000)DC −470 mV = Min. value underdrive range (−4700)Two's complement

[1]

5C Current DC ±20 mA DC ±23.51 mADC 23.51 mA = Max. value overdrive range (23510)DC −20 mA – 20 mA = nominal range (−20000 – 20000)DC −23.51 mA = Min. value underdrive range (−23510)Two's complement

[1]

5D Current DC 4 mA – 20 mA DC 1.185 mA – 22.81 mADC 22.81 mA = Max. value overdrive range (18810)DC 4 mA – 20 mA = nominal range (0 – 16000)DC 1.185 mA = Min. value underdrive range (−2815)Two's complement

[1]

62 Cu50 in the 2-wire connection −50 °C to +150 °CUnit: 1/10 °C, two's complement

[3]

6A Cu50 in the 4-wire connection −50 °C to +150 °CUnit: 1/10 °C, two's complement

[4]

FF Channel not active (disabled) - -

ModeCon-trol Chan-nel 1 – 4

You can use the "ModeControl Channel 1 – 4" module parameter to set the conversion speed, the averaging and an envelope function.

-

1) The compensation of the neutralization must be implemented externally.2) The compensation of the neutralization must be implemented externally. Connect the thermocouple conductors directly to the front

connector. Where necessary, extend them using thermocouple extension cables.

INFORMATIONThe default setting of the OAI43B I/O module is "−10 V – 10 V (−27648 – 27648)".

Module parame-ters

No.hex




5.7.7 "ModeControl Channel 1 - 4" module parameter

You can use the "ModeControl Channel 1 - 4" module parameter to set the following pa-rameters:

• Conversion speed

• Mean value calculation

• Envelope function

Structure

Conversion speed You can use bit 3 to set the conversion speed for each input channel. Note that the res-olution decreases with higher conversion speeds due to the reduced integration time.The data transmission format remains the same. Only the least significant bits (LSBs)are no longer relevant for the analog value.

Mean value calcu-lation

• Mean value function 2 of 3 values

After every measuring, the OAI43B analog input module calculates the mean valueof the last 3 values. The value most different from the mean value is discarded. Theremaining 2 values are averaged again. This value will then be provided as outputvalue.

• Mean value function 4 of 6 values

After every measuring, the OAI43B analog input module calculates the mean valueof the last 6 values. The two values most different from the mean value are discard-ed. The remaining 4 values are averaged again. This value will then be provided asoutput value.

Bit 0°–°7 Resolution

Bit 3 – 0: Conversion speed per channel1)

• 0000 = 15 conversions/s• 0001 = 30 conversions/s• 0010 = 60 conversions/s• 0011 = 120 conversions/s• 0100 = 170 conversions/s• 0101 = 200 conversions/s• 0110 = 3.7 conversions/s• 0111 = 7.5 conversions/s

Bit 5 – 4: Mean value calculation• 00 = disabled• 01 = use 2 of 3 values• 10 = use 4 of 6 values• 11 = Deactivated

Bit 7 – 6: Envelope function• 00 = disabled• 01 = envelope ±8• 10 = envelope ±16• 11 = Deactivated

1) The values refer to single-channel operation. To calculate the conversion speed per channel for multi-channel operation, divide the specified conversion speeds by the number of active channels.

• 16• 16• 15• 14• 12• 10• 16• 16



Envelope function A parameterizable envelope [A] is determined for a specific value [3]. If the measuredvalue [1, 2, 4] exceeds the envelope, the envelope [A] shifts accordingly. The outputvalue [3] is always the mean value of the envelope (see following figure).


2001191691

[1] Measured value within envelope → no envelope shift. The output value is themean value of the current upper and lower limit of the envelope.

[2] Measured value exceeds the envelope upwards → envelope shifts up by the dif-ference between old upper limit of the envelope and measured value. The outputvalue is the mean value of the "new" upper and lower limit of the envelope.

[4] Measured value exceeds the envelope downwards → envelope shifts down bythe difference between "old" lower limit of the envelope and measured value. Theoutput value is the mean value of the "new" upper and lower limit of the envelope.

[B] Integration time

[A]

[B]

[A]

[A]

[1] [2]

[4]

[3]

+8/+16

+8/+16


Number of inputs with 4-wire resistance-based sensor

42



Constant current for resistance-based sensorElectrical isolationChannel/backplane busbetween the channels

1.25 mA

YesNo

Permitted potential differencebetween inputs (UCM)between inputs and Minternal (Uiso)

DC 5 VDC 75 V / AC 60 V






Analog value generation Conversion time/resolution (per channel)

Measuring principle Sigma-Delta

Parameterizable Yes

Conversion speed [Hz] 200 170 120 60 30 15 7.5 3.7

Integration time [ms] 5 6 8 17 33 67 133 270

Basic conversion time [ms] 7 8 10 19 35 69 135 272

Additional conversion time for wire break monitoring [ms] 135

One-time service time per cycle (only with thermocouple) [ms] 10

Resolution including overdrive range [bit] 10 12 14 15 16 16 16 16

Interference voltage suppression for interfer-ence frequency f1 No 50 Hz and 60 Hz

Basic execution time of the I/O module (all channels enabled) [ms]

28 32 40 76 140 276 540 1088

Mean value calculation 2 of 3or4 of 6

Envelope function ±8 or ±16


Interference suppression for f = n × (f1 ± 1%), (f1 = interfering frequency; n = 1, 2, ...)


Opposed-mode interference (peak value of interference < rated value of input range)

> 80 dB


Operational limits (only valid up to 120 W/s) (over entire temperature range, referred to input range)

Measuring range Tolerance

Voltage input±50 mV ±0.6 %

±400 mV, ±4 V, ±10 V ±0.3 %

Current input

±20 mA ±0.3 %

0 mA – 20 mA ±0.6 %

4 mA – 20 mA ±0.8 %

Resistance0 Ω – 60 Ω ±0.8 %

0 Ω – 600 Ω, 0 Ω – 3 kΩ , 0 Ω – 6 kΩ ±0.4 %

Resistance thermometer

Pt100, Pt1000 ±0.4 %

Ni100, Ni1000 ±1.0 %

Cu50 ±1.4 %

Thermocouple Type J, K, N, R, S, E, T ± 1.5 %


Voltage input±50 mV ±0.4 %

±400 mV, ±4 V, ±10 V ±0.2 %

Current input

±20 mA ±0.2 %

0 mA – 20 mA ±0.4 %

4 mA – 20 mA ±0.5 %

Resistance0 Ω – 60 Ω ±0.4 %

0 Ω – 600 Ω, 0 Ω – 3 kΩ , 0 Ω – 6 kΩ ±0.2 %

Resistance thermometer

Pt100, Pt1000 ±0.2 %

Ni100, Ni1000 ±0.5 %

Cu50 ±0.7%




Thermocouple Type J, K, N, R, S, E, T ±1.0 %

Temperature error during current measuring(referred to input range)

±0.005%/K


±0.015%/K


±0.05 %

Temperature error of internal compensation ±1.5 %

Status, interrupts, diagnostics

Diagnostics interrupt Parameterizable

Diagnostics functionsFault display for group faultDiagnostic information can be read out

Red "SF" LED (per channel)Possible


VoltageHH ±50 mV, ±400 mV, ±4 V, ±10 V 20 MΩ

CurrentHH ±20 mA, 0 – 20 mA, 4 – 20 mA 50 Ω

Resistance0 Ω – 60 Ω. 0 Ω – 600 Ω, 0 Ω – 3 kΩ, 0 Ω – 6 kΩ

20 MΩ

Resistance thermometer Pt100, Pt1000, Ni100, Ni1000, Cu50 20 MΩ

ThermocoupleType J, K, N, R, S, E, T 20 MΩ

Permitted input voltage for voltage input (destruction limit)

DC 25 V

Signal encoder connectionVoltage measurementCurrent measurementas 2-wire transduceras 4-wire transducerResistance measurementwith 2-wire connectionwith 4-wire connection

Possible

Possible with external supplyPossible

PossiblePossible

Linearization of characteristic curvesParameterizablefor resistance thermometerThermocouples

YesPt100, Pt1000, Ni100, Ni1000, Cu50Type J, K, N, R, S, E, T

Temperature compensationParameterizableInternal temperature compensationExternal temperature compensationwith comparison table (0 °C)

YesPossiblePossible

Unit for temperature measurement °C

Programming data




Weight 80 g



5OAO41B analog output module (voltage)MOVI-PLC® I/O System – Unit Structure and Technical Data

5.8 OAO41B analog output module (voltage)5.8.1 Part number

1821 487 8

5.8.2 DescriptionThe OAO41B analog output module has 4 outputs. Their functions can be configuredindividually. The OAO41B analog output module requires a total of 8 bytes of the pro-cess image for the output data (2 bytes per channel). The channels on the OAO41B out-put module are galvanically isolated from the backplane bus and power supply voltageby means of DC/DC converters and optocouplers. The OAO41B analog output modulemust be supplied with external DC 24 V.

• 4 analog outputs with common ground

• The different channels can be configured individually.

• Suitable for actuators with inputs ±10 V or 0 V – 10 V


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5 OAO41B analog output module (voltage)MOVI-PLC® I/O System – Unit Structure and Technical Data




OAO41B Terminal/LED Assignment/description

2003032075



3 Ground channel 0


5 Ground channel 1


7 Ground channel 2


9 Ground channel 3

10 Ground DC 24 V

LED L+ Green: DC 24 V present

L+

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1) The hexadecimal values (no. hex) "09", "0D", "01", "05" and "FF" belong to the Mode Channel 1 – 4 settingand measuring ranges. For more information, refer to section "OAO43B analog output module"/"Functionassignment".

−10 V – 10 V(−27648 – 27648)


0 V – 10 V(0 – 27648)

DC 0 V – 11.76 VDC 11.76 V = Max. value overdrive range (32511)DC 0 V – 10 V = nominal range (0 – 27648)No underdrive rangeTwo's complement

−10 V – 10 V(−16384 – 16384)


0 V – 10 V(0 – 16384)

DC 0 V – 12.5 VDC 12.5 V = Max. value overdrive range (20480)DC 0 V – 10 V = nominal range (0 – 16384)No underdrive rangeTwo's complement

Not active -

INFORMATION• The default setting of the I/O module OAO41B is "−10 V – 10 V

(−27648 – 27648)".• The value "0" is output in all modes when the overdrive range or underdrive range

is exceeded.


5 OAO41B analog output module (voltage)MOVI-PLC® I/O System – Unit Structure and Technical Data


Electrical data of OAO41B

Number of output channels 4


Supply voltagePolarity reversal protection

DC 24 VYes

Electrical isolationbetween channel/backplane busbetween channel/supply voltagebetween the channelsbetween channel/load voltage L+

YesYesNoYes

Permitted potential differencebetween inputs and Minternal (Uiso) DC 75 V / AC 60 V


Current consumptionfrom backplane busfrom load voltage L+ (without load)

DC 60 mADC 100 mA


Analog value generation output channels

Resolution±10 V0 – 10 V

11 bit + sign11 bit

Cycle time (all channels) 700 µs

Response timeohmic loadcapacitive loadinductive load

1.5 ms3 ms-


Interference between outputs > 40 dB

Basic error limit (over entire temperature range, referred to output range)Voltage output Measuring range ±10V / tolerance ± 0.2%

Measuring range 0 – 10 V / tolerance ±0.4%

Basic error limit (operational limit at 25 °C, referred to output range)Voltage output Measuring range ±10 V / tolerance ± 0.1%

Measuring range 0 – 10 V / tolerance ±0.2%

Temperature error(referred to output range)

±0.01%/K

Linearity error(referred to output range)

±0.05 %

Repeatability(under steady-state conditions at 25 °C,referred to output range)

±0.05 %

Output rippleBandwidth 0 Hz to 50 kHz(referred to output range)

±0.05 %



Actuator selection data

Voltage Output ranges: ±10 V / 0 V – 10 V

Load impedance (in the rated range of the out-put)for voltage outputscapacitive load

Min. 5 kΩMax. 1 µF

Voltage outputShort circuit protectionShort-circuit current

YesMax. 6 mA

Destruction limit against externally applied volt-ages/currentsVoltage at the output against MANACurrent

Max. 15 VMax. 30 mA

Connection of the actuatorsVoltage output 2-wire connection


Diagnostics interrupt -

Diagnostics functions -

Fault display for group fault -

Diagnostic information can be read out -

Substitute values can be switched in -

Programming data

Input data -

Output data 8 bytes (1 word per channel)

Diagnostics data -



Weight 100 g



5 OAO42B analog output module (current)MOVI-PLC® I/O System – Unit Structure and Technical Data

5.9 OAO42B analog output module (current)5.9.1 Part number

1821 488 6

5.9.2 DescriptionThe OAO42B analog output module has 4 outputs. Their functions can be configuredindividually. The OAO42B output module requires a total of 8 bytes of the process imagefor the output data (2 bytes per channel). The channels on the OAO42B output moduleare galvanically isolated from the backplane bus by means of DC/DC converters and op-tocouplers. The OAO42B analog output module must be supplied with external DC 24 V.

• 4 analog outputs with common ground

• The outputs can be configured individually.

• Suitable for actuators with inputs 0 mA – 20 mA or 4 mA – 20 mA

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5OAO42B analog output module (current)MOVI-PLC® I/O System – Unit Structure and Technical Data





2003444491



3 Ground channel 0


5 Ground channel 1


7 Ground channel 2


9 Ground channel 3

10 Ground DC 24 V

LED L+ Green: DC 24 V present

L+

AO 4x12Bit Curr

OAO42B

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1) The hexadecimal values (no. hex) "0C", "0E", "04", "06" and "FF" belong to the Mode Channel 1 – 4 settingand measuring ranges. For more information, refer to section "OAO43B analog output module"/"Functionassignment".

4 mA – 20 mA(0 – 27648)

DC 0 mA – 22.81 mADC 22.81 mA = Max. value overdrive range (32511)DC 4 mA – 20 mA = nominal range (0 – 27648)DC 0 mA = Min. value underdrive range (−6912)Two's complement

0 mA – 20 mA(0 – 27648)

DC 0 mA – 23.52 mADC 23.52 mA = Max. value overdrive range (32511)DC 0 mA – 20 mA = nominal range (0 – 27648)No underdrive rangeTwo's complement

4 mA – 20 mA(0 – 16384)

DC 0 mA – 24 mADC 24 mA = Max. value overdrive range (20480)DC 4 mA – 20 mA = nominal range (0 – 16384)DC 0 mA = Min. value underdrive range (−4096)Two's complement

0 mA – 20 mA(0 – 16384)

DC 0 mA – 24 mADC 24 mA = Max. value overdrive range (20480)DC 4 – 20 mA = nominal range (0 – 16384)No underdrive rangeTwo's complement

Not active -

INFORMATION• The default setting of the OAI42B I/O module is "0 mA – 20 mA (0 – 27648)".• The value "0" is output in all modes when the overdrive range or underdrive range

is exceeded.


5OAO42B analog output module (current)MOVI-PLC® I/O System – Unit Structure and Technical Data






DC 24 VYes


YesYesNoYes

Permitted potential differencebetween inputs and Minternal (Uiso) DC 75 V / AC 60 V



DC 60 mADC 50 mA



Resolution0 mA – 20 mA4 mA – 20 mA

12 bit11 bit



0.03 ms-1.5 ms



Basic error limit (over entire temperature range, referred to output range)Current output Measuring range 0 mA – 20 mA / tolerance 0.4%

Measuring range 4 mA – 20 mA / tolerance 0.5%

Basic error limit (operational limit at 25 °C, referred to output range)Current output Measuring range 0 mA – 20 mA / tolerance 0.2%

Measuring range 4 mA – 20 mA / tolerance 0.3%


±0.01%/K


±0.05 %

Repeatability(under steady-state conditions at 25 °C, referred to output range)

±0.05 %


±0.05 %




Current Output ranges: 0 mA – 20 mA / 4 mA – 20 mA

Load impedance (in the rated range of the out-put)for current outputsinductive load

Min. 350 ΩMax. 10 mH

Current outputNo-load voltage DC 12 V


Max. 12 VMax. 30 mA

Connection of the actuatorsCurrent output 2-wire connection


Diagnostics interrupt -

Diagnostics functions -

Fault display for group fault -

Diagnostic information can be read out -

Substitute values can be switched in -

Programming data

Input data -




Weight 100 g



5OAO43B analog output module (multi-output)MOVI-PLC® I/O System – Unit Structure and Technical Data

5.10 OAO43B analog output module (multi-output)5.10.1 Part number

1821 489 4

5.10.2 DescriptionThe OAO43B analog output module has 4 outputs. Their functions can be configuredindividually. The OAO43B output module requires a total of 8 bytes of the process imagefor the output data (2 bytes per channel). The values must be specified left-justified inthe two's complement. The channels on the OAO42B output module are galvanicallyisolated from the backplane bus by means of DC/DC converters.

• The outputs can be configured individually.

• Four outputs with common ground

• Suitable for actors with the following inputs ±10 V, 1 V – 5 V, 0 V – 10 V, ±20 mA,4 mA – 20 mA or 0 mA – 20 mA

• Diagnostic LED and diagnostic function

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5 OAO43B analog output module (multi-output)MOVI-PLC® I/O System – Unit Structure and Technical Data


5.10.4 LED SFThe "SF" LED lights up in red if

• the OAO43B output module is not supplied with voltage

• a short-circuit occurs in the voltage output

• an open circuit occurs in the voltage output

• an incorrect parameter is set in the module



2003516939



3 Ground channel 0


5 Ground channel 1


7 Ground channel 2


9 Ground channel 3

10 Ground DC 24 V

"SF" LED Lights up red if• the OAO43B output module is not supplied

with voltage• a short-circuit occurs in the voltage output• an open circuit occurs in the voltage output• an incorrect parameter is set in the module

SF

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A function number is assigned to a channel by setting the module parameters (see sec-tion I/O modules – parameterization). The function number 00hex means the functionnumber stored permanently in the parameter setting data is not influenced.

You can disable a channel by specifying FFhex.

Module parameters No.hex

Function Description/measuring range/representation

Event time - 0 ms – 10 ms – 500 ms The "Event Time" is used to set the transmission rate for cyclic data trans-mission between MOVI-PLC® and MOVI-PLC® I/O system.

Module mode 0040

Diagnostics alarm disabledDiagnostics alarm enabled

The "Module mode" module parameter is used to set whether the OAO43B analog output module is to generate a diagnostics interrupt or not. In this case, the diagnostic information will be output at the MPLC_ConnectIOModul_CANopen or MPLC_ConnectSEWIOSystem (see section "IEC program").Bit 0 – 5, 7: ReservedBit 6:• 0 = Diagnostic interrupt disabled• 1 = Diagnostic interrupt enabled




01 Voltage ±10 V(−16384 – 16384)(two's complement)

DC ±12.5 VDC 12.5 V = Max. value overdrive range (20480)DC −10 V – 10 V = nominal range (−16384 – 16384)DC −12.5 V = Min. value underdrive range (−20480)

02 Voltage 1 V – 5 V(0 – 16384)(two's complement)

DC 0 V – 6 VDC 6 V = Max. value overdrive range (20480)DC 1 V – 5 V = nominal range (0 – 16384)DC 0 V = Min. value underdrive range (−4096)

05 Voltage 0 V – 10 V(0 – 16384)(two's complement)

DC 0 V – 12.5 VDC 12.5 V = Max. value overdrive range (20480)DC 0 V – 10 V = nominal range (0 – 16384)No underdrive range

09 Voltage ±10 V(−27648 – 27648)(two's complement)

DC ±11.76 VDC 11.76 V = Max. value overdrive range (32511)DC −10 V – 10 V = nominal range (−27648 – 27648)DC −11.76 V = Min. value underdrive range (−32512)

0A Voltage 1 V – 5 V(0 – 27648)(two's complement)

DC 0 V – 5.704 VDC 5.704 V = Max. value overdrive range (32511)DC 1 V – 5 V = nominal range (0 – 27648)DC 0 V = Min. value underdrive range (−6912)

0D Voltage 0 V – 10 V(0 – 27648)(two's complement)

DC 0 V – 11.76 VDC 11.76 V = Max. value overdrive range (32511)DC 0 V – 10 V = nominal range (0 – 27648)No underdrive range

03 Current ±20 mA(−16384 – 16384)(two's complement)

DC ±25 mADC 25 mA = Max. value overdrive range (20480)DC −20 mA – 20 mA = nominal range (−16384 – 16384)DC 25 mA = Min. value underdrive range (−20480)

04 Current 4 mA – 20 mA(0 – 16384)(two's complement)

DC 0 mA – 24 mADC 24 mA = Max. value overdrive range (20480)DC 4 mA – 20 mA = nominal range (0 – 16384)DC 0 mA = Min. value underdrive range (−4096)

06 Current 0 mA – 20 mA(0 – 16384)(two's complement)

DC 0 mA – 25 mADC 25 mA = Max. value overdrive range (20480)DC 0 mA – 20 mA = nominal range (0 – 16384)No underdrive range

0B Current ±20 mA(−27648 – 27648)(two's complement)

DC ±23.52 mADC 23.52 mA = Max. value overdrive range (32511)DC −20 mA – 20 mA = nominal range (−27648 – 27648)DC −23.52 mA = Min. value underdrive range (−32512)

0C Current 4 mA – 20 mA(0 – 27648)(two's complement)

DC 0 mA – 22.81 mADC 22.81 mA = Max. value overdrive range (32511)DC 4 mA – 20 mA = nominal range (0 – 27648)DC 0 mA = Min. value underdrive range (−6912)

0E Current 0 mA – 20 mA(0 – 27648)(two's complement)

DC 0 mA – 23.52 mADC 23.52 mA = Max. value overdrive range (32511)DC 0 mA – 20 mA = nominal range (0 – 27648)No underdrive range

FF Channel not active (disabled)

INFORMATION• The default setting of the I/O module OAO43B is "−10 V – 10 V

(−27648 – 27648)".• The value "0" is output in all modes when the overdrive range or underdrive range

is exceeded.

Module parameters No.hex

Function Description/measuring range/representation








DC 24 VYes


YesYesNoYes



DC 75 mADC 60 mA



Resolution (incl. overdrive range)±10 V, ±20 mA4 mA – 20 mA, 1 V – 5 V0 V – 10 V, 0 mA – 20 mA

11 bit + sign10 bit11 bit


Conversion time (per channel) 450 µs


0.05 ms0.5 ms0.1 ms



Operational limits (over entire temperature range, referred to output range)

Voltage output

Current output

Measuring range 1 V – 5 V / tolerance 0.8%1)

Measuring range 0 V – 10 V / tolerance 0.6%Measuring range ±10 V / tolerance 0.4%

Measuring range 4 mA – 20 mA / tolerance 0.8%2)

Measuring range 0 mA – 20 mA / tolerance 0.6%Measuring range ±20 mA / tolerance ± 0.3%

Basic error limit (operational limit at 25 °C, referred to output range)

Voltage output

Current output

Measuring range 1 V – 5 V / tolerance 0.4%Measuring range 0 V – 10 V / tolerance 0.3%Measuring range ±10 V / tolerance 0.2%

Measuring range 4 mA – 20 mA / tolerance 0.5%Measuring range 0 mA – 20 mA / tolerance 0.4%Measuring range ±20 mA / tolerance ± 0.2%


±0.01%/K


±0.05%

Repeatability(under steady-state conditions at 25 °C, referred to output range)

±0.05%




±0.05%


Output ranges (rated values)VoltageCurrent

1 V – 5 V, 0 V – 10 V, ±10 V4 mA – 20 mA, 0 mA – 20 mA, ±20 mA

Load impedance (in the rated range of the out-put)for voltage outputs capacitive loadfor current outputsinductive load

Min. 1 kΩMax. 1 µFMax. 500 ΩMax. 10 mH

Voltage outputShort circuit protectionShort-circuit current

YesMax. 31 mA

Current outputNo-load voltage Max. DC 13 V


Max. 15 VMax. 30 mA

Connection of the actuatorsVoltage outputCurrent output

2-wire connection2-wire connection


Diagnostics interrupt Parameterizable

Diagnostics functions Parameterizable

Fault display for group fault "SF" LED

Diagnostic information can be read out Possible

Substitute values can be switched in No

Programming data

Input data -




Weight 100 g

1) The error limits were determined with a load R = 1 GΩ. During voltage output, the output resistance of theI/O module is 30 Ω.

2) The error limits were determined with a load R = 10 Ω.



6PLC Editor project planning toolProject Planning with MOVITOOLS® MotionStudio

6 Project Planning with MOVITOOLS® MotionStudioThis chapter describes the project planning for the MOVI-PLC® I/O system with theMOVITOOLS® MotionStudio.

6.1 PLC Editor project planning tool• Start MOVITOOLS® MotionStudio and the PLC Editor.

For further information refer to section "Project Planning with MOVITOOLS® Motion-Studio" in the "MOVI-PLC®basic DHP11B Controller" and "MOVI-PLC®advancedDH.41B Controller" manuals.

• For basic information on the PLC Editor and controller configuration, refer to the"MOVI-PLC® Programming in the PLC Editor" system manual.

6.2 Adding MOVI-PLC® I/O system6.2.1 MOVI-PLC® basic DHP11B

• In the controller configuration, activate the interface to be used for connecting theOCC11B CAN bus coupler of the MOVI-PLC® I/O system to the MOVI-PLC® control-ler. Replace the relevant entry with "... enabled" (e.g. [CAN 1 enabled] see followingfigure)

The baud rate set in the module parameters of the interface must correspond withthe baud rate set on the OCC1B CAN bus coupler (see section OCC11B CAN buscoupler).

• Select the required entry (e.g. [CAN 1 enabled]) and select the menu items [AppendSubelement] / [CANopen IO module] from the context menu (see following figure).

• You can connect a maximum of 32 [MOVI-PLC I/O system] per CAN.

2005158923


6Adding MOVI-PLC® I/O systemProject Planning with MOVITOOLS® MotionStudio

• In the module parameters of the MOVI-PLC® I/O system, set the same bus addressthat was set at the CAN bus coupler of the MOVI-PLC® I/O system (see section"OCC11B CAN bus coupler").

2006371467


6Adding MOVI-PLC® I/O system

Project Planning with MOVITOOLS® MotionStudio

6.2.2 MOVI-PLC® DH.BCAN 1/2 • In the controller configuration, activate the interface to be used for connecting the

OCC11B CAN bus coupler of the MOVI-PLC® I/O system to the MOVI-PLC® control-ler. Replace the relevant entry with "... enabled" (e.g. [CAN 1 enabled] see followingfigure)

The baud rate set in the module parameters of the interface must correspond withthe baud rate set on the OCC1B CAN bus coupler (see section OCC11B CAN buscoupler).

• Select the required entry (e.g. CAN 1 enabled) and choose the menu items [AppendSubelement] / [MOVI-PLC I/O system] from the context menu (see following figure).

• You can connect a maximum of 10 [MOVI-PLC I/O system] per CAN.

2007032459



• In the module parameters of the MOVI-PLC® I/O system, set the same bus addressthat was set at the CAN bus coupler of the MOVI-PLC® I/O system (see section"OCC11B CAN bus coupler"). The "Operation Mode" remains "Normal" The "TimeOut [ms]" monitors the communication and indicates a timeout error at the functionblock in the event of a transgression (see section "IEC program").

2007037963


6Adding MOVI-PLC® I/O system

Project Planning with MOVITOOLS® MotionStudio

EtherCAT • Activate the EtherCAT interface in the controller configuration. Replace the relevantentry with "... enabled" (e.g. [EtherCAT enabled] see following figure).

• The "EtherCAT autostart" index remains "FALSE". The "Update mode process data"must be set to "Motion library". For the setting EtherCAT autostart" = "TRUE" and"Update mode process data" = "Automatic", you have to make sure that the data inthe IEC program are consistent.

2007089547



• Select the required entry (e.g. EtherCAT enabled) and choose the menu items [Ap-pend Subelement] / [MOVI-PLC I/O system...] from the context menu (see followingfigure).

• You can connect a maximum of 10 [MOVI-PLC I/O system].

2007158923


6I/O modules – configurationProject Planning with MOVITOOLS® MotionStudio

6.3 I/O modules – configuration6.3.1 MOVI-PLC® basic DHP11B

• The entries [Inputs] and [Outputs] are displayed below the [CANopen IO module] inthe controller configuration (see following figure). Add the I/O modules of your MOVI-PLC® I/O system to these entries. Select the required modules from the contextmenu.

• [Analog IN...] or [Analog OUT...] will add one respective module. [Digital IN...] or [Dig-ital OUT...] will configure 8 digital modules at a time even if there are fewer physicalmodules. [Universal IN...] /[Universal OUT...] correspond to[Analog IN...] /[Analog OUT...].

• In the event of multiple configuration of I/O modules of the same type, the sequencedisplayed in the controller configuration window will correspond with the physical se-quence in the MOVI-PLC® I/O system from left to right. However, the physical ar-rangement and combination of various I/O module types need not be reflected in thePLC configuration. Terminal modules are not displayed in the controller configura-tion.

Example: The physical arrangement of the MOVI-PLC® I/O system consists of threeODI81B digital input modules followed by one ODO81B digital output module andfive ODI81B digital input modules. Nevertheless, the controller configuration in thisexample displays all 8 digital input modules in the entry [Digital IN...].

2007733003


6 I/O modules – configurationProject Planning with MOVITOOLS® MotionStudio

INFORMATION• The following scaling applies in conjunction with a MOVI-PLC® basic DHP11B con-

troller:– You can arrange a maximum of 1 analog input module and 1 analog output

module each to the bus coupler per MOVI-PLC® I/O system. – Additionally, you can install a maximum number of 8 digital input modules and 8

digital output modules and terminal modules.Configurations other than this scaling (e.g. two entries [Digital IN...]) are not sup-ported physically.

• Also observe the information in section "Mechanical installation"/"Backplane bus" and "Step-by-step installation of the I/O system".


6I/O modules – configurationProject Planning with MOVITOOLS® MotionStudio

6.3.2 MOVI-PLC® DH.BCAN 1/2 • In the controller configuration (see following figure), the entries "Inputs" and "Out-

puts" appear underneath the MOVI-P LC® I/O system. Add the I/O modules of yourMOVI-PLC® I/O system to these entries. To do so, choose the required module des-ignations from the context menu.

• [Analog OA...] will add one respective module. [Digital ... 8 × OD..] will configure 8digital modules at a time even if there are fewer physical modules.

• You can configure a maximum of 10 entries under [Inputs] and [Outputs].

• In the event of multiple configuration of I/O modules of the same type, the sequencedisplayed in the controller configuration window will correspond with the physical se-quence in the MOVI-PLC® I/O system from left to right. However, the physical ar-rangement and combination of various I/O module types need not be reflected in thePLC configuration. Terminal modules are not displayed in the controller configura-tion.

Example: The physical arrangement of the MOVI-PLC® I/O system consists of threeODI81B digital input modules followed by one ODO81B digital output module andfive ODI81B digital input modules. Nevertheless, the controller configuration in thisexample displays all 8 digital input modules in the entry [Digital IN 8 × ODI81B..].

2007738251


6 I/O modules – configurationProject Planning with MOVITOOLS® MotionStudio

EtherCAT • Add the I/O modules below the MOVI-PLC® I/O system in the controller configuration(see following figure). To do so, choose the required module designations from thecontext menu.

• [Analog OA...] will add one respective module. [Digital ... 2 × OD..] will configure 2digital modules at a time even if there are fewer physical modules (they have to beplaced at the end).

• The order of the modules in the controller configuration must correspond to the orderof modules at the coupler. Terminal modules are not displayed in the controller con-figuration.

• Important ! Unpaired digital input/output modules must be placed at the end.

2008386187


6I/O modules – parameterizationProject Planning with MOVITOOLS® MotionStudio

6.4 I/O modules – parameterization6.4.1 MOVI-PLC® basic DHP11B

• You cannot parameterize I/O modules in the controller configuration but in the IECprogram (see section "IEC program").

6.4.2 MOVI-PLC® DH.B

• In the I/O module parameters in the controller configuration (see following figure),you can set the required functionality according to the module descriptions.

2008391563


6 IEC programProject Planning with MOVITOOLS® MotionStudio

6.5 IEC program6.5.1 MOVI-PLC® basic DHP11B

• In the library manager, add the MPLCUtilities library to your project. Have theMPLC_ConnectIOModul_CANopen function module execute an instance in a cyclictask per MOVI-PLC® I/O system (see following figure).

• The process image of the relevant I/O system is refreshed while the function moduleis being executed.

2010056971

INFORMATIONFor a description of the MPLC_ConnectIOModul_CANopen function block and the out-put diagnostics information, refer to the function block header.


6IEC programProject Planning with MOVITOOLS® MotionStudio

6.5.2 MOVI-PLC® DH.B

• In the library manager, add the MPLC_ConnectSEWIOSystem library to your project.For each MOVI-PLC® I/O system, execute one instance of theMPLC_ConnectSEWIOSystem_CAN function blocks for the OCC11B orMPLC_ConnectSEWIOSystem (see following figure) in a cyclical task as a universalblock for OCC11B and OCE11B.

• For the MPLC_ConnectSEWIOSystem in conjunction with the OCE11B EtherCATbus coupler, you have to call up the MC_CommunicationTask_EtherCAT programmodule in a cyclical task (task invocation time = update time) (see following figure).

2010061963


6 IEC programProject Planning with MOVITOOLS® MotionStudio

• The process image of the relevant I/O system is refreshed while the function moduleis being executed.

2010130955

INFORMATIONFor a description of the MPLC_ConnectSEWIOSystem function block and the outputdiagnostics information, refer to the function block header.


7UWU52A switched-mode power supplyAppendix

7 Appendix7.1 UWU52A switched-mode power supply7.1.1 Technical data

The power supply is short-circuit proof and protected against overload. Input and outputare electrically isolated.

7.1.2 Dimension sheetThe figure shows the UWU52A switched-mode power supply, dimensions in mm (in):

Observe clearance of at least 50mm at top and bottom of venting slots.

Switched-mode power supply UWU52A

Part number 188 181 7

Input voltage AC 1 × 110 V – 240 V

Voltage range AC 95 V – 265 V, AC 110 V – 300 V

Frequency 50 Hz / 60 Hz

Max. no-load current AC 40 mA

Rated input currentat AC 1 × 110 Vat AC 1 × 230 V

AC 1.04 AAC 0.63 A

Output voltage 24 VDC (-1% / +3%)

Rated output currentat 40 °Cat 55 °C

DC 2.5 ADC 2.0 A

Residual ripple < 50 mVrms

Interference voltage < 120 mVSS

Power loss < 5.5 W

Weight 0.23 kg

Operating temperature 0 °C – +55 °C (condensation not permitted)

Degree of protection IP20 (EN 60529)

Protection class I

Connection Screw terminals for a cable cross section of 0.20 mm2 – 2.5 mm2

(AWG 24 – AWG 13)

2031333771

38

76

109

101

4EN 60715TM35

(1.5)(4.29)

(3.98)

(0.2)

(3.0

)


Index

AAccessories

MOVI-PLC® I/O system.....................................10OBP..B backplane bus connector ......................10OKC11B connection cable.................................10UWU52A switched-mode power supply.............10

Ambient conditions.................................................11Appendix ................................................................83

UWU52A switched-mode power supply.............83

BBackplane bus connectors.....................................14

Installation on support rail ..................................14Bus coupler

OCC11B CAN bus coupler ................................20OCE11B EtherCAT bus coupler ........................24

CCAN plug connector, assignment/wiring ................21Copyright notice .......................................................5

DDimension drawing

Support rail.........................................................12Dimension sheet

UWU52A switched-mode power supply.............83

EElectrical installation...............................................17

EMC-compliant installation ................................17Shielding of lines................................................17Wiring of plug connectors ..................................18Wiring plug connectors, procedure ....................19

EMC-compliant installation.....................................17Exclusion of liability ..................................................5

GGeneral notes ..........................................................4

IIEC program

MOVI-PLC® basic DHP11B...............................80MOVI-PLC® DH.B .............................................81

InstallationElectrical ............................................................17

Mechanical.........................................................11Installation clearance .............................................13I/O modules – configuration

MOVI-PLC® basic DHP11B ..............................75MOVI-PLC® DH.B, CAN 1/2..............................77MOVI-PLC® DH.B, EtherCAT ...........................78

I/O modules – parameterizationMOVI-PLC® basic DHP11B ..............................79MOVI-PLC® DH.B .............................................79

MMechanical installation...........................................11

Ambient conditions ............................................11Backplane bus connectors.................................14Dimension drawing for support rail ....................12Installation clearance .........................................13Mounting position...............................................12Notes on installing the I/O modules ...................11Operational safety..............................................11Step-by-step disassembly of the MOVI-PLC I/O system ...............................................................16Step-by-step installation of the MOVI-PLC I/O system ...............................................................15

Mounting position...................................................12MOVI-PLC® I/O system

Accessories .......................................................10Adding a MOVI-PLC® basic DHP11B ...............69Adding a MOVI-PLC® DH.B, CAN1/2 ...............71Adding a MOVI-PLC® DH.B, EtherCAT ............73Benefits................................................................8Notes on installing the I/O modules ...................11Scope of delivery .................................................8Step-by-step disassembly..................................16Step-by-step installation ....................................15System description ..............................................7Unit structure and technical data .......................20

OOAI41B analog input module

Connector assignment.......................................35Description.........................................................34Function assignment..........................................36LED SF ..............................................................35Part number .......................................................34Technical data ...................................................36Wiring diagram...................................................35


OAI42B analog input moduleConnector assignment .......................................39Description .........................................................38Function assignment..........................................40LED SF ..............................................................39Part number .......................................................38Technical data....................................................40Wiring diagram...................................................39

OAI43B analog input moduleConnector assignment .......................................43Description .........................................................42Function assignment..........................................45LED F0 - F3 .......................................................43Part number .......................................................42Technical data....................................................50Wiring diagram...................................................44"ModeControl Channel 1 - 4" module parameter49

OAO41B analog output moduleConnector assignment .......................................54Description .........................................................53Function assignment..........................................55LED L+...............................................................54Part number .......................................................53Technical data....................................................56Wiring diagram...................................................54

OAO42B analog output moduleConnector assignment .......................................59Description .........................................................58Function assignment..........................................60LED L+...............................................................59Part number .......................................................58Technical data....................................................61Wiring diagram...................................................59

OAO43B analog output moduleConnector assignment .......................................64Description .........................................................63Function assignment..........................................65LED SF ..............................................................64Part number .......................................................63Technical data....................................................67Wiring diagram...................................................64

OCC11B CAN bus coupler.....................................20CAN plug connector, assignment/wiring ............21Description .........................................................20Diagnostics LED ................................................20Part number .......................................................20Setting the baud rate via the address-setting element ..............................................................22Technical data....................................................23

Voltage supply ...................................................22OCC11B Can bus coupler

Setting the module ID ........................................23OCE11B EtherCAT bus coupler ............................24

Description.........................................................24Diagnostics LED ................................................24Part number .......................................................24RJ45 Ethernet connection .................................25Technical data ...................................................25Voltage supply ...................................................25

ODI81B digital input moduleConnector assignment.......................................29Description.........................................................28LED status indicator...........................................29Parameterization................................................30Part number .......................................................28Technical data ...................................................30Wiring diagram...................................................29

ODO81B digital output moduleConnector assignment.......................................32Description.........................................................31LED F.................................................................32LED L+...............................................................32LED 0 – 7 status indication ................................32Parameterization................................................33Part number .......................................................31Technical data ...................................................33Wiring diagram...................................................32

Operational safety..................................................11Other applicable documentation ..............................6OTM21B terminal module

Description.........................................................26Part number .......................................................26Technical data ...................................................27Wiring diagram...................................................26

PPlug connectors

Wiring procedure ...............................................19Project planning with MOVITOOLS® MotionStudio...69

Adding a MOVI-PLC® I/O system .....................69IEC program ......................................................80I/O modules – configuration...............................75I/O modules – parameterization.........................79PLC Editor project planning tool ........................69

R


Rights to claim under limited warranty .....................4

SSafety functions .......................................................6Safety notes .............................................................6

General safety notes for bus systems..................6Structure ..............................................................4

Scope of deliveryMOVI-PLC® I/O system.......................................8OAI41B analog input module ...............................8OAI42B analog input module ...............................9OAI43B analog input module ...............................9OAO41B analog output module ...........................9OAO42B analog output module ...........................9OAO43B analog output module ...........................9OCC11B bus coupler ...........................................8OCE11B bus coupler ...........................................8ODI81B digital input module ................................8ODI81B digital output module ..............................8OTM21B terminal module ....................................9

Shielding of lines....................................................17Structure of the safety notes ....................................4Support rail

Dimension drawing ............................................12System description

MOVI-PLC® I/O system.......................................7

TTechnical data

Bus coupler ........................................................20MOVI-PLC® I/O system.....................................20OAI41B analog input module .............................34OAI42B analog input module .............................38OAI43B analog input module .............................42OAO41B analog output module .........................53OAO42B analog output module .........................58OAO43B analog output module .........................63ODI81B digital input module ..............................28ODO81B digital output module ..........................31OTM21B terminal module ..................................26

UUnit structure

Bus coupler ........................................................20MOVI-PLC® I/O system.....................................20OAI41B analog input module .............................34OAI42B analog input module .............................38OAI43B analog input module .............................42

OAO41B analog output module.........................53OAO42B analog output module.........................58OAO43B analog output module.........................63ODI81B digital input module ..............................28ODO81B digital output module ..........................31OTM21B terminal module..................................26

UWU52A switched-mode power supplyDimension sheet ................................................83Technical data ...................................................83

WWiring of plug connectors ......................................18

SEW-EURODRIVE—Driving the world

SEW-EURODRIVEDriving the world

www.sew-eurodrive.com

SEW-EURODRIVE GmbH & Co KGP.O. Box 3023D-76642 Bruchsal/GermanyPhone +49 7251 75-0Fax +49 7251 [email protected]

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