mm services agosto 2017 eng - marelli motori s.p.a.• iso 15243 bearings analysis • thermographic...
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COMBROSER001_=
SERVICESEnglish
OUR SERVICES
Warranty extension
Commissioning
Preventive maintenance contract
Corrective maintenance contract
Exchange programme
Spare parts
Training
In-house services and activities
On-site services and activities
CONTACTS
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OURSERVICESMarelli Motori has been building electrical rotating machines for over a century and boasts extensive experience in numerous applications; from the marine sector to oil & gas, hydroelectric, cogeneration and power generation systems as well as industrial motor applications.
Through our technical and application support services, we are able to constantly monitor your machines and ensure systems are functioning correctly. We can also provide support for installations of any brand, helping to optimize and extend the life of your equipment.
The correct functioning of electrical rotating machines requires regular maintenance and specific resources and skills. Incorrect maintenance techniques can in fact lead to serious failures resulting in lost revenue, so it is critical to contact a competent and specialist industry professional. It is important to know for example, that there are specific maintenance tasks required for different equipment and these are not limited to just oil changes and greasing, but consist of dozens of different electrical and mechanical controls.
The data collected during such observations are then analysed by specialist personnel, provide a true indication of the condition of the machine, and also point to the possible need to take preventive measures to avoid failure.
Marelli Motori has designed special packages for maintenance services to take care of your machine throughout its lifecycle, while minimising the risk of a production failure and so guaranteeing overall peace of mind.
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SPECIFIC SERVICES DURING THE LIFE CYCLE OF THE MACHINEAll our services can be individually provided or combined with each other, in a customised way creating a “peace of mind” package that meets your specific requirements.
Thanks to these dedicated packages, Marelli Motori can provide cost efficient and competitive optimised solutions.
MACHINE LIFECYCLE
SPA
RE P
ART
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REV
ISIO
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PRO
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ARD
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RRA
NTY
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RAG
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SHIP
PIN
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WA
RRA
NTY
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TEN
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PREV
ENTI
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INTE
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RREC
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TEN
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Qualified technicians
Equipment
Spare parts
Guaranteed intervention time
Telephone technical support
Report
Machine replacement
Consumables(oil / grease)
Travel / accomodation costs
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WARRANTY EXTENSIONShould you require a longer storage period for your equipment, Marelli Motori offers different services for the extension of the standard warranty (usually 1 year from date of shipment).
The warranty extension can be applied to:
• Machines produced in Marelli Motori establishments
• all machines reviewed by Marelli Motori.
Activating the extended warranty may require inspection of the machine a verification of its condition by Marelli Motori technicians.
Standard warranty
0 1(Shipping date)
Warranty / Services
Years
2 3 4 5 6
Commissioning + 5 years ordinary maintenance
Commissioning + up to 5 years extension
Commissioning
up to 5 years extension
Key
Storage period
Standard warranty
Ordinary maintenance
Warranty extension
Commissioning warranty
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COMMISSIONINGMarelli Motori provides assistance during installation and the first commissioning of motors and generators ensuring the proper functionality of equipment and verifying performance.
The commissioning service includes:
• On-site presence of a Marelli Motori specialized technician for the commissioning of the machine
• a full technical report containing data collected, analysis and evaluation of the operational status of the system.
ADVANTAGES• Certainty on the proper commissioning
and operation of the machine
• the warranty period starts from the date of commissioning and no longer from the date of shipping
• low cost if the service is ordered together with the machine(s).
WARRANTY EXTENSION The service allows you to extend the warranty conditions, stipulated with the sale, by up to five years, depending on the selected contract.
KASKO WARRANTY EXTENSIONThe Kasko warranty service has all the features of the standard warranty but also covers damage due to external or unidentifiable causes (this service is available only in combination with the routine maintenance package).
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PREVENTIVE MAINTENANCE CONTRACTThe service includes:
• Periodic visits to site for maintenance and electrical and mechanical predictive diagnosis
• supply of consumable components and related labour
• a detailed report post visit
• renewal of the guarantee on the machine until the next visit
• spare parts with particularly advantageous discounts.
ADVANTAGES• Convenience of the service purchased in the form of a contract
• minimised risk of failure and system downtime
• prevention of catastrophic failures
• assurance of correct functioning and performance of the monitored machine
• extending the life of the machine
• maintenance scheduling according to the intervals recommended by the manufacturer
• extension of the warranty on the machine
• 24/7 telephone technical support (on request).
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CORRECTIVE MAINTENANCE CONTRACTCorrective maintenance, also called ‘maintenance in breakdown’, is an extraordinary maintenance programme that provides repair and re-placement of equipment following a breakdown. Corrective mainte-nance takes effect post fault occuring, with a core aim of recovering machine performance.
The service comprises a package of days / technician for on-site inter-ventions, inclusive of:
• Labour time of the technician to restore the machine
• travel and accommodation costs incurred by the technician, are all inclusive within the fee
• a full report following the intervention.
ADVANTAGES• Convenience of the service purchased in the form of a contract
• guaranteed intervention times
• minimised system downtime due to immediate maintenance
operations
• spare parts with dedicated discounts
• priority in the availability of spare parts
• 24/7 telephone technical support (on request).
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EXCHANGE PROGRAMMEThe “exchange programme” provides electrical machinery, new or refurbished, to be used in emergency situations or in scheduled maintenance. Marelli Motori is committed to providing replacement machines, if the customer needs to revise or repair their own, in exchange for the cost of refurbishing the machine withdrawn. On request, we can also offer the commissioning of the “new” machine.
ADVANTAGES• Ability to perform inspections and repairs
without extended plant stoppages
• Marelli Motori warranty on the “new” machine
• guaranteed availability of an interchangeable machine
• a “new” machine for the price of an overhaul / repair
• priority technical assistance
• 24/7 telephone technical support (on request).
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SPARE PARTSGenuine Marelli Motori spare parts are available at all our locations and to better assist you throughout the life cycle of your machines we offer packages of spare parts calibrated to individual needs.
Marelli Motori will analyse your system and the spare parts required to ensure timely resolution of any critical situations. We ensure the availability of spare parts, as per the agreement and they will be sent to you by express courier.
Three different solutions are available:
• STANDARD - supply of consumable spare parts
• PREMIUM – standard spare parts + recommended spare parts
• DELUXE – supply of custom spare parts
ADVANTAGES
• The components are stored in a suitable environment
• immediate availability of spare parts for special machines
• purchased in the form of a contract for greater convenience
• guaranteed delivery times
• priority for technical assistance for urgent interventions
• 24/7 telephone technical support (on request).
TRAINING
Marelli Motori provides training to assist our customers in using our products. Courses are held in Italian or English (other languages on request) at our headquarters in Arzignano (Vicenza), but it is also possible to arrange them at other locations.
AT THE END OF EACH COURSE YOU WILL RECEIVE A PERSONALIZED CERTIFICATE.
• Our standard courses (courses customized on request)
• Operating principles of electric generators and troubleshooting
• Calibration and maintenance of electrical generators
• Digital control with MEC100 AVR
• ATEX Directive for the maintenance of motors for potentially explosive areas
• Use and maintenance - asynchronous motors.
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IN-HOUSE SERVICES AND ACTIVITIES• Complete test of multibrand electrical machines
• complete analysis of multibrand electrical machines
• complete overhaul of AC / DC motors and generators
• winding washing and drying
• winding impregnation and tropicalization
• rewinding of stators and rotors
• rotor balancing
• shafts repair
• bearing housing repair
• painting
• loop test
• AVR analysis and repair
• radiators leakage test
• radiators complete overhaul
• rotor voltage drop test
• winding insulation restore
• ISO 15243 bearings analysis
• thermographic analysis
• shaft insulation restore
• change construction form
• customizing new and used machines.
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ON-SITE SERVICES AND ACTIVITIES• Commissioning of generators and motors
• preventive maintenance
• corrective maintenance
• mechanical analysis
• electrical analysis
• bearing replacements
• analysis and repair of sleeve bearings
• windings repairs
• mechanical repairs
• alignment
• regulation system check
• parallel calibration ( Drop – Cos φ )
• retrofit and revamping of regulation systems
• retrofit and revamping of multibrand motors / generators
• rotor balancing
• network and loads analysis
• cryogenic cleaning
• drying windings
• rotor voltage drop test
• thermographic analysis
• measurement of the shaft voltage / current
• acoustic analysis
• tan δ • partial discharges.
BEARINGS DIAGNOSIS• Operating temperature
• bearing noise level
• analysis of lubricant / grease
• spectrum analysis
• analysis with “Envelope”
• analysis with “Shock Pulse“
• ISO 152 43 analysis.
WINDINGS DIAGNOSIS• Measurement of insulation resistance
• measurement of winding resistance
• polarization Index
• DAR Absorption Ratio
• measurement of winding capacity.
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ON-SITE SERVICES AND ACTIVITIES• Commissioning of generators and motors
• preventive maintenance
• corrective maintenance
• mechanical analysis
• electrical analysis
• bearing replacements
• analysis and repair of sleeve bearings
• windings repairs
• mechanical repairs
• alignment
• regulation system check
• parallel calibration ( Drop – Cos φ )
• retrofit and revamping of regulation systems
• retrofit and revamping of multibrand motors / generators
• rotor balancing
• network and loads analysis
• cryogenic cleaning
• drying windings
• rotor voltage drop test
• thermographic analysis
• measurement of the shaft voltage / current
• acoustic analysis
• tan δ • partial discharges.
BEARINGS DIAGNOSIS• Operating temperature
• bearing noise level
• analysis of lubricant / grease
• spectrum analysis
• analysis with “Envelope”
• analysis with “Shock Pulse“
• ISO 152 43 analysis.
WINDINGS DIAGNOSIS• Measurement of insulation resistance
• measurement of winding resistance
• polarization Index
• DAR Absorption Ratio
• measurement of winding capacity.
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Italy HQ Marelli Motori S.p.A. Via Sabbionara 1 36071 Arzignano (VI) - Italy (T) +39 0444 479 711 (F) +39 0444 479 888 [email protected]
Asia PacificMarelli Motori Asia Sdn BhdLot 1-8, Persiaran Jubli Perak,Seksyen 22, 40300 Shah Alam,Selangor D.E. - Malaysia(T) +60 355 171 999(F) +60 355 171 [email protected]
United KingdomMarelli UKMain StreetThe Old RectoryGlenfieldLeicester, LE3 8DG - UK(T) +44 116 232 5167(F) +44 116 232 [email protected]
South AfricaMarelli Motori South Africa (Pty) LtdUnit 2, corner Director & Megawatt RoadSpartan Ext. 23Kempton Park 1619 GautengRepublic of South Africa(T) +27 11 392 1920(F) +27 11 392 [email protected]
SpainRepresentative Office08195 Sant CugatBarcelona - Spain(T) +34 664 464 [email protected]
Central EuropeMarelli Motori Central Europe GmbhHeilswannenweg 5031008 Elze - Germany(T) +49 5068 462 400(F) +49 5068 462 [email protected]
USAMarelli USA, Inc.2200 Norcross Parkway, Suite 290Norcross, GA 30071United States(T) +1 859 734 2588(F) +1 859 734 [email protected]
Middle EastMarelli Motori Middle East4403 - 18, 44th Floor, BB2Mazaya Business AvenueJumeirah Lake TowersDubai - UAE(T) +971 4 426 4263(F) +971 4 362 [email protected]
CONTACTS
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ITALY HQ - SERVICES+39 0444 479 [email protected] our website MarelliMotori.com to find our service point network.
SpainRepresentative Office08195 Sant CugatBarcelona - Spain(T) +34 664 464 [email protected]
Central EuropeMarelli Motori Central Europe GmbhHeilswannenweg 5031008 Elze - Germany(T) +49 5068 462 400(F) +49 5068 462 [email protected]
USAMarelli USA, Inc.2200 Norcross Parkway, Suite 290Norcross, GA 30071United States(T) +1 859 734 2588(F) +1 859 734 [email protected]
Middle EastMarelli Motori Middle East4403 - 18, 44th Floor, BB2Mazaya Business AvenueJumeirah Lake TowersDubai - UAE(T) +971 4 426 4263(F) +971 4 362 [email protected]
CONTACTSItaly HQ Marelli Motori S.p.A. Via Sabbionara 1 36071 Arzignano (VI) - Italy (T) +39 0444 479 711(F) +39 0444 479 [email protected]
Asia PacificMarelli Motori Asia Sdn BhdLot 1-8, Persiaran Jubli Perak,Seksyen 22, 40300 Shah Alam, Selangor D.E. - Malaysia(T) +60 355 171 999(F) +60 355 171 [email protected]
United KingdomMarelli UKMain Street - The Old Rectory Glenfield Leicester, LE3 8DG - UK(T) +44 116 232 5167(F) +44 116 232 [email protected]
South AfricaMarelli Motori South Africa (Pty) Ltd Unit 2, corner Director & Megawatt Road Spartan Ext. 23Kempton Park 1619 GautengRepublic of South Africa(T) +27 11 392 1920(F) +27 11 392 [email protected]
marellimotori.com