mir valve malaysia company presentationsyntex-energy.com/download/mir.pdf · mir valve malaysia...

MIR VALVE MALAYSIA COMPANY PRESENTATION

Manufacturer of

Ball and Gate Valves

API 6D / 6DSS

MKTG-001 R4 Jan 2015, Uncontrolled This document is property of MIR VALVE.

Contents

About Us

Product Range

Track Record and Technical Highlights

Customer Feedback

Certifications, Audits and Approvals

Manufacturing and Testing Capability

COMPANY PRESENTATION

About Us

MIR valve in the outback of Australia


Important Facts

Located in Shah Alam Malaysia

(located 30 min. from Kuala Lumpur City

Centre)

140 employees

Revenues

USD 40 Mil

(target to reach USD 100 Mil → Y2018 )

Manufactured over

10,000 ball valves

up to 40” since 2008

Over 100 approvals from major Oil and Gas

companies

Over 30 plant audits by major end-users and EPCs

PRIVATELY OWNED


Our Logo

Brand Name: MIR

• Associated with space technology (the satellite system), a symbol of leading edge technology

• Russian word for “peace”

Colour: Green

• Inspired by the Greek olive color

• This color has now become MIR corporate color and is used in all our marketing and branding activities.

Shape: Heart

• The valve is the heart of the plant.

Intellectual Property

• Logo registered in Malaysia and Italy (other global markets will be secured as well).


Our Strengths

Complete range of standard and engineered products

Valve Technology is Italian

Proven in service

Supply chain: audited and approved

Deliveries to meet MRO & Project lead times

Globally accepted brand

Global sales coverage

7 years in Operation since Y2008


Vision

To be the preferred ball valve manufacturer for Asia Pacific and Middle East and N Africa projects

Brand positioning: top-tier market player


Strategic Vision G

lob

al

Serve the markets

Revenues to reach USD100Mil

Brand positioning as top-tier market player

Val

ue

Pro

po

siti

on

Flexible to suit customer needs

Service & commitment

Speed of response

Ball Valve products for all applications

Op

erat

ion

s

Continued investment

Process-driven company

R&D center

Operational excellence

Product quality


Industries and Applications In

du

stri

es

Onshore – Offshore – Subsea

Oil & Gas

Exploration & Production

Pipelines & Processing Plants

Refining & Petrochemical

LNG

Power

Metering and Gate Stations

FPSO & offshore

Onshore Receiving Terminals

Ap

plic

atio

ns

Upstream – Midstream - Downstream

Blow-down

ESD

Riser

HIPPS

Subsea

High Temp. >+3000C

Low Temp.

Isolation (On/Off)

Sequencing Service

Severe service Fluids


Product Range


Product range


API 6D/6DSS Ball and Gate

Valves

Size: 2”- 60” ANSI Class

150-2500

Full & Reduced Bore

Soft, Metal, PMSS, Seated

Designs

API 6D & API 598 Certified &

Tested

Actuated & Manually Operated

RF, RTJ, WE, Pups, Hub Ends

Trims: CS, SS, Duplex, Inconel, Incoloy all types

Firesafe – API 6FA / ISO10497

& API 607

Product Range Top-Entry Ball Valves

• Top-Entry Ball Valve

• API 6D, 6DSS

Valve Type

• MV1

• 2ˮ -60ˮ CL. 150-2500

Model Number / Sizes & Classes

• SS subsea

• HT +200 to 300 deg. C

• LT down to -150 deg. C

• HIPPS

Engineered Products


Product Range Side-Entry Ball Valves


• Side-Entry Ball Valve

• API 6D, 6DSS

Valve Type

• MV3

• 2ˮ -60ˮ CL. 150-2500


• SS subsea

• HT +200 to 300 deg. C

• LT down to -150 deg. C

• HIPPS

Engineered Products

Product Range Fully-Welded Ball Valves


• Fully-Welded Ball Valve

• API 6D, 6DSS

Valve Type

• MV5

• 2ˮ -60ˮ CL. 150-2500


• SS subsea

• HIPPS

Engineered Products

Product Range Twin Ball Valves

•Twin Ball Valve (DBB)

•API 6D, 6DSS PIPELINE

Valve Type

•MV4

•3/4" – 24" CL. 150-2500

Model Number/ Sizes & Classes

•SS subsea

Engineered Products


Product Range Fabricated Through-Conduit Gate Valve

• Through-Conduit Gate Valve

• Fabricated Body

• API 6D

Valve Type

• MV7-P Fabricated Body 2”-16” CL. 150-1500

Model Number / Classes & Sizes


Product Range Forged Through-Conduit Gate Valve


• Forged Body

• API 6D, 6DSS PIPELINE

Valve Type

• MV7-F Forged Body 2”-16” CL. 150-2500



Product Range Cast Through-Conduit Gate Valve


• Cast Body

• API 6D

Valve Type

• MV7-C Cast Body 2”-16” CL. 150-2500



After-Market Services

AFTER-MARKET SERVICES

PROJECT MANAGEMENT

AFTER–MARKET PROGRAMS

SPARES INVENTORY

VALVE REPAIRS

FIELD SERVICES

COMMISSIONING

TRAINING


Global Sales Network


MIR VALVE Offices

KUALA LUMPUR

GLOBAL HEADQUARTERS

& MANUFACTURING PLANT

JAKARTA

SALES OFFICE

Indonesian Market

SEOUL

SALES OFFICE

Korean EPC’s

DUBAI

SALES OFFICE

Middle East, North Africa, Indian Markets

MILAN

REP OFFICE

Global Marketing

RD & Engineering Support


Active Markets - 30 locations MIR VALVE Offices & Sales Reps

ASIA -PACIFIC

MALAYSIA

SINGAPORE

BRUNEI

INDONESIA

MYANMAR

THAILAND

VIETNAM

KOREA

JAPAN

CHINA

AUSTRALIA

NEW ZEALAND

MIDDLE EAST, N. AFRICA

OMAN

QATAR

UNITED ARAB EMIRATES

KUWAIT

SAUDI ARABIA (TBA)

IRAN

IRAQ

ALGERIA (TBA)

LIBYA

EGYPT

INDIA (TBA)

PAKISTAN

BANGLADESH

AMERICAS

USA

CANADA

BRAZIL

COLUMBIA


Track Record & Technical Highlights

10,000 ball valves delivered

since Y2008


SARAWAK SHELL MALAYSIA Sarawak Shell F29 Project, 100 m depth, PLEM / Subsea 100 m water depth 2"x1.5", 3"x2", 4"x3", 12"CL.900 RB/FB, BW (18 pcs) Forged Body: LF2 + INC 625 Cladding on all wetted areas , Trims: INC 625 + TCC / A694 F60+ENP, Metal-Seated, Self Relieving, Pup Pieces, Hydro + Gas testing, submerged tank testing and Hyperbaric Chamber Tested at 120m depth, c/w Gear + ROV CL.2

Sarawak Shell Subsea Top-Entry Ball Valves


PTTEP Myanmar / Thai Nippon Steel & Sumikin Eng.&Con. Zawtika Development Project, Phase 1A, Onshore, Myanmar MV3 Side-Entry Ball Valve 24" CL.900, RTJ Body & Trims: CS/CS+ENP PEEK, Full compliance to TOTAL Specification Extensive FAT testing Hydro + Gas , 6 pcs.


ExxonMobil Malaysia ESD RISER on Jerneh Platform 28” CL. 900 FB RTJ, LTCS + Inconel 625 overlay Metal-seated +TCC, Actuated


Exxonmobil Metal-seated ball valves


PETRONAS CARIGALI IRAQ MV3 Side-Entry Ball Valves 4”-18” CL. 600/1500 FB/RF Metal-seated CS/SS/Duplex, high pressure testing, c/w Rotork act, HIPPS FCP OFFSITE FACILITIES FOR GARRAF OPERATIONS, Offshore


CHEVRON AUSTRALIA Gorgon Project (M/S), Offshore MV3 Side-Entry Ball Valves 16” CL.300, FB, RF, CS/SS c/w Electric Actuator


Largest Valves to Date Largest Size (NPS) MV5 Fully-Welded Ball Valve 40” Cl. 600 BW

Largest size/class pressure MV3 Side-Entry Ball Valve 16”x14” Cl. 2500 full superduplex


Punj Lloyd / Petronas Carigali SSGP Project, Malaysia

Sabah-Sarawak Gas Pipeline, Malaysia 522 km onshore gas pipeline 92 pcs. actuated ball valves Year: 2011

Top-entry, side-entry, fully-welded 36”x30” , 36”, 12”x10” 30”x26”, 30”, 20”, 12’x10”, 2”x1.5”, CL.150/600/900 RF / BW + 500mm pups Materials: CS+ENP, Peek insert c/w GOO or Pneumatic Actuator


Petronas Carigali


Chevron Metal-seated Ball Valves High Temp


Certifications & Customer Approvals


Quality Certifications

ISO 9001:2008 ISO 14001:2004 OHSAS

18001:2007 API SPEC Q1

API 6D API 6DSS API 6A/17D

expected Q2 2015 CE-PED

CE-ATEX Firesafe ISO 10497 IEC 61508

up to SIL 3

SHELL STAR 2 CERTIFICATE

PETRONAS MANUFACTURING

LICENSE


Approved by major operators


Over 200 Pre-qualifications with major oil and gas companies worldwide

Approved by major EPC’s


Manufacturing Processes


Manufacturing Flowchart


SALES

CONTRACTS

ENGINEERING

SUPPLY CHAIN

PRODUCTION

SHIPMENT

All on one platform

ERP SYSTEM

Plant Capability


Engineering 100% QC Machining NDE

Assembly Welding Testing Blasting

Painting Packing

Supplier Audit by our QA or 3rd party


Source Inspection by our QA or 3rd party


QC inspection of incoming materials (in-house)


NDE in house and subcontracted


Machining Sub-contracted


Lapping of metal seats to ball in-house



Assembly Side-entry Ball Valve in-house


Assembly Side-Entry Ball Valve in-house

Assembly - Top-Entry Ball Valve in-house


Assembly - Fully-Welded Valve in-house


SAW Welding - Fully-Welded Ball Valve in-house


SAW Welding - Pup Pieces Top-Entry Body in-house


Flame cutting of pups in-house


High-Pressure Hydro/Gas Testing in-house


Blasting in-house


Painting in-house


Actuator Assembly in-house


Final Inspection in-house


Packing in-house


Shipment


Testing Capability

Malaysia Operations

MKTG-009 R5 March 2014, Uncontrolled. Property of MIR VALVE

Non-Destructive Testing (NDT) 2”-60” CL.150-2500


PT - Liquid / Dye Penetrant Test

MT – Magnetic Particle Test

RT - Radiographic Test

UT - Ultrasonic Test

PMI - Positive Material Identification

SNT-TC-1A Level II Certified Personnel

Valve Testing to API 6D, API 6DSS, API 598 2”-60” CL.150-2500 manual or actuated in-house


Standard Tests

Hydrostatic Body Test

Hydrostatic Seat Test

Anti-static Device Test

Cavity Relief Valve Test (if applicable)

Additional Valve Testing Upon Request 2”-60” CL.150-2500 in-house


Torque Test Endurance Test

(Cycling) Drift Tool Test

Double Isolation and Bleed Test (DIB-1, DIB-2)

DB&B Test High Pressure Gas

Test Low Pressure Air

Seat Test Cavity Relief Test

Functional Test Fugitive Emission Test acc. to SPE

77/312

Low Temperature Test

acc. to SPE 77/306

Firesafe Testing

TAT Test to MESC 77/300A

Hyperbaric Test (outsourced)

Other, as per customer

requirement

Testing equipment Hydro & Gas Testing

Test bench up to 42”





Up to 3 valves simultaneously


Fugitive Emission Testing (FET) acc. To MESC 77/312 Low Temperature Testing (LTT) acc. To MESC 77/306

2”-60” CL.150-2500 - in-house


MIR VALVE has certified FE testing inspector.

High Pressure Gas Testing 2”-60” CL.150-2500 manual or actuated in-house


3 main specifications:

1. ISO 10497 /API 607 5th Edition

2. API 6FA

Scope:

To evaluate a valve design which is capable of passing certain specified leakage and operational tests during and after exposure to fire.

Firesafe Valve Testing 2”-60” CL.150-2500 in-house


Type Acceptance Testing (TAT) to Shell Spec MESC 77/300A in-house 1. Ambient temperature

cycle test up to 100 times 2. Ambient temperature gas

testing (seat, shell, Fugitive emission)

3. Low temperature down to -50 deg. C gas testing (seat, shell test)

4. High temperature up to 150 deg. C gas testing (seat, shell)

5. Ambient temperature gas testing (seat, shell, Fugitive emission)


Hyperbaric Testing Outsourced

Hyperbaric Chamber


• If required, the valve shall be

subject to a hyperbaric test at

a minimum pressure of 1.1

times the designed water

depth.

• The hyperbaric test is

outsourced at Aker Solutions

plant in Malaysia.

Manufacturing Plant Shah Alam (Kuala Lumpur area)


Total Area 140,000 sq. ft. Building Area 80,000 sq. ft. Office Area 20,000 sq. ft.


[email protected] www.mirvalve.com

mailto:[email protected]

http://www.mirvalve.com/

mir valve malaysia company presentationsyntex-energy.com/download/mir.pdf · mir valve malaysia...

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