minimum inspection requirements (itp) for purchased...

DOC. NO.: 56-00-41 REV. 01

PROJECT NO: E034.34E SH. 1 OF 103

AREA: Inspection & Expediting

DESCRIPTION: Minimum Inspection requirements for Purchased Material

REFERENCE SPEC. NO. - THIS DOCUMENT IS PROPRIETARY AND CONFIDENTIAL INFORMATION OF M&G GROUP AND ITS LICENSOR AND MAY BE USED ONLY WITH THEIR PRIOR WRITTEN CONSENT.

REV. DESCRIPTION PREP'D. CKD. APPR’D. DATE 0 First issue MFL AA CR 04-Sept 2013

01 Final Issue. Revised after SEG comments where indicated MFL AA CR 11-Sept 2013

FILE NAME: E013-34E-56-00-41 rev 01 Minimum Inspection Requirement

E013.34 E

Minimum Inspection Requirements (ITP) for purchased Material

M&G RESINS USA, LLC

JUMBO PROJECT

CORPUS CHRISTI, USA

DOC. NO 56-00-41 REV 01 SHEET 2 OF 103

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TABLE OF CONTENTS

1 GENERAL ........................................... ............................................................................................... 4

1.1 SCOPE ............................................................................................................................................. 4

2 DEFINITIONS ..................................................................................................................................... 4

3 REFERENCE DOCUMENT ............................................................................................................... 5

4 QUALITY CLASS (CQ) / INSPECTION LEVEL ............. ................................................................... 5

4.1 SAMPLING INSPECTION ................................................................................................................ 6

5 ABBREVIATION ...................................... .......................................................................................... 6

6 INSPECTION AND TEST PLAN FOR EACH TYPE OF EQUIPMENT ............................................ 7

6.1 STEEL STRUCTURE ....................................................................................................................... 7

6.2 ANCHOR BOLTS .............................................................................................................................. 8

6.3 PRESSURE VESSEL ....................................................................................................................... 9

6.4 TRAY / COLUMN-INTERNALS ...................................................................................................... 11

6.5 SHELL AND TUBE HEAT EXCHANGER / GAS AND AIR PRE-HEATER ...................................... 12

6.6 AIR COOLED HEAT EXCHANGER ................................................................................................ 14

6.7 PLATE HEAT EXCHANGER .......................................................................................................... 16

6.8 ELECTRIC HEATER ....................................................................................................................... 18

6.9 PREFABRICATED ATMOSPHERIC TANK AT SHOP ................................................................... 19

6.10 SHOP FABRICATED STORAGE TANK ......................................................................................... 21

6.11 DEAERATOR / DESALTER ............................................................................................................ 23

6.12 API 610 CENTRIFUGAL PUMP ...................................................................................................... 24

6.13 RECIPROCATING, METERING, GEAR & DIAPHRAGM PUMPS ................................................. 27

6.14 GENERAL DUTY PUMPS INCLUDING BRINE PUMPS ............................................................... 29

6.15 CENTRIFUGAL COMPRESSOR ................................................................................................... 31

6.16 RECIPROCATING COMPRESSOR ............................................................................................... 33

6.17 AIR COMPRESSOR ....................................................................................................................... 34

6.18 FAN AND BLOWER ........................................................................................................................ 37

6.19 GAS TURBINE ................................................................................................................................ 38

6.20 STEAM TURBINE ........................................................................................................................... 40

6.21 LUBE OIL UNIT ............................................................................................................................... 42

6.22 FILTERS ......................................................................................................................................... 44

6.23 AGITATOR ..................................................................................................................................... 46

6.24 ELECTRIC HOIST .......................................................................................................................... 46

6.25 CRANE ........................................................................................................................................... 48

6.26 SILENCER ...................................................................................................................................... 49

6.27 IN-LINE STATIC MIXER ................................................................................................................. 50

6.28 FIRED HEATER .............................................................................................................................. 51

6.29 FLARE STACK ............................................................................................................................... 53

6.30 AUXILIARY BURNER ..................................................................................................................... 55

6.31 PACKAGED BOILER ...................................................................................................................... 56

6.32 CHEMICAL INJECTION & DOSING PACKAGE / ELECTROCHLORINATION PACKAGE ........... 59

6.33 REFRIGERANT UNIT ..................................................................................................................... 60

6.34 DESALINATION PACKAGES ......................................................................................................... 62

6.35 WATER POLISHING / REMINERALIZATION AND POTABLE WATER PACKAGE ...................... 65

6.36 FIRE FIGHTING SYSTEM .............................................................................................................. 68

6.37 EMERGENCY DIESEL GENERATOR ........................................................................................... 70

6.38 HVAC SYSTEM .............................................................................................................................. 72


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6.39 PIPE ................................................................................................................................................ 74

6.40 SHOP FABRICATED PIPE ............................................................................................................. 75

6.41 FLANGE.......................................................................................................................................... 76

6.42 FITTING .......................................................................................................................................... 77

6.43 SPRING HANGER AND PIPE SUPPORT ...................................................................................... 78

6.44 ORDINARY TYPE VALVES (CASTING & FORGED) ..................................................................... 79

6.45 CRYOGENIC TYPE VALVES (CASTING & FORGED) .................................................................. 81

6.46 STRAINER ...................................................................................................................................... 83

6.47 EXPANSION JOINT ........................................................................................................................ 84

6.48 FLEXIBLE HOSE AND QUICK CONNECTOR ............................................................................... 85

6.49 LV SWITCHGEAR / MOTOR CONTROL CENTER (MCC) ............................................................ 86

6.50 UNINTERRUPTIBLE POWER SUPPLIES (UPS) .......................................................................... 88

6.51 INDUCTION MOTORS (LV & MV) .................................................................................................. 89

6.52 DRY TYPE TRANSFORMER ......................................................................................................... 91

6.53 OIL-IMMERSED TYPE TRANSFORMER ...................................................................................... 93

6.54 6KV SWITCHGEAR AND CONTROLGEAR ................................................................................... 95

6.55 33KV SWITCHGEAR ...................................................................................................................... 97

6.56 CABLES .......................................................................................................................................... 99

6.57 DISTRBUTION PANELS .............................................................................................................. 100

6.58 CONTROL VALVES/ESDV’S/BDV’S /ON-OFF VALVES ............................................................. 101

6.59 INSTRUMENT BULKS ................................................................................................................. 102

6.60 INSTRUMENT PRESSURE AND TEMPERATURE GAUGE ...................................................... 103


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1 GENERAL

1.1 SCOPE This document covers the minimum general requirements of inspection and test activities to be performed for equipment and materials purchased, by the Contractor and/or the Owner or his nominated Third Party inspection Agency Inspector. These minimum general requirements of inspection shall be incorporated into the final ITP/QCP to be prepared by each Vendor and accepted by Contractor.

The assigned witness / hold points in ITP/QCP may be changed at Contractor's discretion during the course of the work to ensure the quality of equipment and materials.

The extent of inspection and test activities for the equipment and materials that are not covered by this document shall be highlighted to the CONTRACTOR and defined together with OWNER and LICENSORS prior to the start of fabrication.

If any conflict arises between this General Inspection Requirements for purchased Material and specification in the engineering requisition and/or purchase order, Vendor shall submit its deviation list to Contractor and through Contractor to Owner/Licensor for approval. However, if conflict arises between ITP and Data Sheets / Technical specifications, the latter shall prevail.

Relevant equipment specification numbers shall be reflected on each Final ITP/QCP to be prepared by each vendor.

2 DEFINITIONS

OWNER: M&G Resins Usa LLC.

CONTRACTOR: MGF,CII, SEG

MGF: M&G Finanziaria s.r.l

CSC: Chemtex Shanghai Chemical Engineering Company.

CII: Chemtex International Inc.

SEG: Sinopec Engineering Group ltd.

INSPECTOR: OWNER/CONTRACTOR's Inspector - employee or Agency Inspector

acting on behalf of OWNER / CONTRACTOR.

LICENSOR: TBD

VENDOR(S): means any person/firm or business which manufactures or supply

materials, equipment as required by a Purchase order.

PURCHASE ORDER: means the documents and attachments in which the order is described.

REQUISITION: means the documents where establishes the several technical, commercial and purchase conditions.

1


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ITP/QCP: Inspection and Test Plan/Quality Control Plan prepared by Vendor.

MDR: Manufacturers Data Report

MOM: Minute of Meeting

MR: Material Requisition

NC/NCR: Non Conformity / Non Conformity Report

PL: Punch List

P/L: Packing List

PO: Purchase Order with relevant attachments

PPM: Project Procurement Manager

QC: Quality Control

PIM: Pre – Inspection Meeting

3 REFERENCE DOCUMENT

E013.34E-56-00-20 “Communication Plan” E013.34E-56-00-25 “Procurement Procedure” E013.34E-56-00-40 “QC Coordination Procedure with Suppliers” ….TBD.

4 QUALITY CLASS (CQ) / INSPECTION LEVEL Quality Class / Inspection Level are specified by the Technical Specification and shall be recalled into ITP front page. Equipment and Material shall be inspected by Contractor/OWNER within the limit of these level of inspection described below. CQ level 1: No contractor inspection. Review of inspection Reports and final documentation only. CQ level 2: Final Inspection prior to shipment. Issue of Inspection Release certificates and inspection including major tests. QC Level 3 Limited in process inspection and final inspection prior to shipment. Include as minimum Pre-Inspection Meeting, one or more in-process surveillance inspection visit as necessary. Witness of the major tests and tests specified in the data sheet for that type of equipment. Review of required documentation and issue of Inspection Release Certificate. QC Level 4 Progressive quality surveillance. Include Pre-Inspection Meeting, regular inspection visit are more frequent, based upon milestones as well as Witness/Hold points that are outlined in the


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Pre-Inspection Meeting, approved ITP, data sheet. Witness of major tests, review of required documentations and issue of Inspection Release Certificate. Resident Inspector may be required to continuously monitoring the work in accordance with the ITP.

4.1 SAMPLING INSPECTION Where 10% of sampling inspection is called for valves, thermowell, bulks etc. it means that

10% or less of total ordered quantities of commodities. It is understood that in case the Purchase order for certain item of commodities is issued for

more than 2 times and/or the item of commodities is shipped on partial basis, the subsequent inspection may be waived at discretion of the Contractor/Owner/Licensors if previous inspections has been passed satisfactorily.

5 ABBREVIATION

Abbreviations used in this document are defined as follows:

R: Review of documents (including for example, radiograph films, Material certificate, etc.)

W: Witness - Application for inspection is required. The inspector will arrange to be present in ongoing process. Vendor will proceed to the next step if he is not present.

SW: Spot Witness – Application for inspection is required for initial operation for continuing of operation. The Inspector may witness in the specified activity at his discretion. Vendor can proceed to the next step if he is not present.

W+: Previous record may be reviewed H: Hold point - Application for inspection is required. Vendor shall not proceed with

work until inspector is present or written consent of inspector has been obtained. ITP/QCP: Inspection and Test plan/Quality Control Plan If required :means to be required

on the PO, Job Specification and/or applicable Codes and Standards.

NOTE: If not differently specified and agreed the “ Application for inspection” shall be sent to contactor (MGF) with and advance notice of 15 calendar days


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6 INSPECTION AND TEST PLAN FOR EACH TYPE OF EQUIPME NT

6.1 STEEL STRUCTURE

COMMODITY: STEEL STRUCTURE (NOTE 1)

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY CONTRACTOR (C), OWNER (O), TPI/TPIA AND SHALL BE IN CORPORATED INTO VENDOR/SUB-VENDOR’S ITP/QCP.

INSPECTION ACTIVITY DESCRIPTION

QC LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

1 PRE-INSPECTION MEETING, IF NECESSARY (DEPENDING ON

VOLUME) R R W W

2 MAIN MATERIAL IDENTIFICATION AND MATERIAL CERTIFICATES

REVIEW SW/R SW/R SW/R SW/R

3 WELDING PROCEDURE QUALIFICATION R R R R

4 WELDERS PERFORMANCE QUALIFICATION TEST R R R SW

5 CUTTING, SIZING, FIT-UP AND ASSEMBLY R R SW SW

6 NON-DESTRUCTIVE EXAMINATION (IF REQUIRED) R R SW SW

7 VISUAL&DIMENSIONAL INSPECTION R R SW SW

8 TRIAL ASSEMBLY INSPECTION (IF REQUIRED) R R SW SW

9 SURFACE PREPARATION INSPECTION (IF REQUIRED) R R SW SW

10 COATING INSPECTION (DRY FILM THICKNESS CHECK,

GALVANIZING etc.) SW SW SW W

11 MANUFACTURER’S DATA RECORDS R R R/W R/W

12 PRE-SHIPMENT INSPECTION R SW SW W

Legenda : H – HOLD POINT / W – WITNESS POINT / R – REVIEW POINT / Y – REQUIRED

N – NOT REQUIRED / SW – SPOT WITNESS / M – MONITORING

NOTE 1: VENDOR SHALL SUBMIT MANUFACTURER'S DATA RECORDS AS REQUIRED.


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6.2 ANCHOR BOLTS

COMMODITY: ANCHOR BOLTS (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

1 MATERIAL CERTIFICATES R R R R

2 DIMENSIONAL AND VISUAL INSPECTION R R SW SW

3 COATING/PRESERVATION R R SW SW

4 MANUFACTURER’S DATA RECORDS R R R R/W

5 PRE-SHIPMENT INSPECTION R R SW SW





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6.3 PRESSURE VESSEL

COMMODITY: PRESSURE VESSEL /(Reactors, Columns, Drums) (NOTE 1)

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY CONTRACTOR (C), COMPANY (O), TPI/TPIA AND SHALL BE INCORPORATED INTO VENDOR/SUB-VENDOR’S ITP/QCP.


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

1 PRE-INSPECTION MEETING R R W H


3 CHECK OF DIMENSION, MARKING, SURFACE OF PLATE

(PRESSURE RETAINING PARTS) R R SW W

4

CHECK OF MARK WITH NAME OF TRADE MARK ONLY FOR

PRESSURE PARTS SUCH AS PIPE, FITTING, FLANGE, NOZZLE,

WELD CAP ETC.

R R SW W

5 WELDING PROCEDURE QUALIFICATION TEST R R R SW

6 WELDER'S/OPERATOR'S PERFORMANCE QUALIFICATION TEST R R R R

7 TRANSFER OF MATERIAL IDENTIFICATION R R R SW

8 FIT-UP INSPECTION R R SW W

9 PRODUCTION WELD TEST (IF REQUIRED) R R SW SW

10 CLAD PLATE / OVERLAY WELD (IF REQUIRED) R R R SW

11 FERRITE CHECK OF WELD AND WELD OVERLAY (IF REQUIRED) R R SW SW

12 HARDNESS TEST (IF APPLICABLE) R R SW SW

13 LIQUID PENETRANT EXAMINATION AND/OR MAGNETIC

PARTICLE EXAMINATION (IF REQUIRED) R R SW SW

14 ULTRASONIC EXAMINATION (IF REQUIRED) R R SW SW

15 RADIOGRAPHIC EXAMINATION (IF REQUIRED) R R R R FILM

REVIEW

16 POST WELD HEAT TREATMENT (IF REQUIRED) R R R SW

17 POSITIVE MATERIAL IDENTIFICATION (PMI)(IF APPLICABLE) R R SW SW

18 FERROXYL TEST (IF APPLICABLE) R R SW SW

DIMENSIONAL CHECK AND VISUAL INSPECTION

19 VISUAL&DIMENSIONAL CHECK OF HEADS AFTER FORMING R R R SW

20 OUT-OF ROUGNDNESS AND STRAIGHTNESS R R R SW

21 NOZZLE ORIENTATION AND PROJECTION R R R SW


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CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

22 BASE PLATE AND TEMPLATE (VISUAL AND DIMENSION) R R SW SW

23 RATING, FACE TYPE, SIZE AND MARKING OF FLANGES R R SW SW

24 INTERNAL RING ELEVATION AND LEVEL R R SW W

25 OVERALL DIMENSION R SW W W

26 NAME PLATE CHECK R SW W W

27 TRAY AND INTERNAL DEVICE R R SW SW

28 GASKETS AND BOLTS R R R R

29 AIR LEAK TEST OF REINFORCING PAD R R SW SW

30 HYDROSTATIC TEST R R W H

31 DRAINING, DRYING, CLEALINESS CHECK (INTERNAL) R R W H

32 COATING INSPECTION: STEEL PREPARATION AND PAINTING R R SW SW

33 SPARA PART CHECK R R SW W

34 MANUFATURER’S DATA BOOK R R R/W R/H

35 PRE SHIPMENT INSPECTION (PACKING, MARKING,

PRESERVATION, N2 FILLING etc.) R W W W

Auxiliary Steel Structures

36 DIMENSIONAL CHECK R R SW SW

37 TRIAL FIT UP R R SW SW

Loading Spreading beam (if required)

38 NON-DESTRUCTIVE EXAMINATION R R R SW

39 DIMENSIONAL CHECK AND VISUAL INSPECTION R R SW W





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6.4 TRAY / COLUMN-INTERNALS

COMMODITY: TRAY / COLUMN-INTERNALS (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 MATERIAL CERTIFICATES CHECK AND MATERIAL

IDENTIFICATION R R R/W R/W

3 WELDING PROCEDURE QUALIFICATION TEST R R R R


5 PMI, FERRITE, FERROYIL TEST (AS APPLICABLE) R R SW SW

6 LEAKAGE TEST & LIQUID MALDISTRIBUTION TEST OF GRAVITY

(IF REQUIRED) R R SW W

7 TRIAL ASSEMBLY INSPECTION R R SW W

8 DIMENSIONAL CHECK AND VISUAL INSPECTION (including

Marking) R SW SW SW

9 CHECK OF SURFACE TREATMENT (PICKLING&PASSIVATION

where applicable) R R SW SW

10 FERROXYL TEST (IF REQUIRED) R R SW SW

11 MANUFATURER’S DATA BOOK R R R R/W


PRESERVATION, etc.) R W W H



NOTE 1. VENDOR SHALL SUBMIT MANUFACTURER'S DATA RECORDS AS REQUIRED.


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6.5 SHELL AND TUBE HEAT EXCHANGER / GAS AND AIR PRE-HEATER

COMMODITY: SHELL AND TUBE HEAT EXCHANGER / GAS AND AIR PRE-HEATER (NOT E1)

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY CONTRACTOR (C), COMPANY (O), TPI/TPIA AND SHALL BE INCORPORATED INTO VENDOR/SUB-VENDOR’S ITP/QCP.


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 MATERIAL CERTIFICATES AND MATERIAL IDENTIFICATION R R R/SW R/W


(PRESSURE RETAINING PARTS) R R SW W

4



WELD CAP ETC.

R R SW W



7 TRANSFER OF MATERIAL IDENTIFICATION R R SW SW

8 FIT-UP INSPECTION R R SW SW

9 PRODUCTION TEST WELD (IF REQUIRED) R R R SW

10 CLAD PLATE / OVERLAY WELD (IF REQUIRED) R R SW SW





14 ULTRASONIC EXAMINATION (IF REQUIRED) R R SW W


REVIEW






19 OUT-OF ROUGNDNESS AND STRAIGHTNESS R R R R

20 NOZZLE ORIENTATION AND PROJECTION R R R R


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CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

21 BASE PLATE AND TEMPLATE VISUAL AND DIMENSION R R R SW

22 RATING, FACE TYPE, SIZE AND MARKING OF FLANGES R R R SW

23 EXPANSION BELOW (IF REQUIRED) R R SW SW

24 DIMENSION, FACE FINISH AND GROOVING OF TUBE SHEET R R SW W

25 BAFFLE DRILLED R R R R

26 INSPECTION OF TUBE EXPANDING AND TUBE WELDING R R SW SW

27 COMPLETE BUNBLE EXAMINATION R R W W

28 INSERTING OF TUBLE BUNDLE R R SW SW

29 OVERALL DIMENSION R SW SW W

30 NAME PLATE R R R R

31 GASKETS AND BOLTS R R R SW

32 AIR LEAK TEST OF REINFORCING PAD R R SW W

33 LEAK TEST FOR JOINT OF TUBE TO TUBE SHEET (IF

REQUIRED) R R W W


35 PNEUMATIC TEST R R W H



38 SPARA PART CHECK R R SW SW

39 MANUFATURER’S DATA BOOK R R R/W R/W


PRESERVATION, N2 FILLING etc.) R W W H





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6.6 AIR COOLED HEAT EXCHANGER

COMMODITY: AIR COOLED HEAT EXCHANGER (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


TUBE BUNDLE

2 MATERIAL CERTIFICATES REVIEW AND MATERIAL

IDENTIFICATION R R R/W R/W



5 FIT-UP CHECK R R R SW

6 PRODUCTION TEST COUPON AND MECHANICAL TEST (IF

REQUIRED) R R R R

7 TUBE TO TUBE SHEET WELDING CHECK R R SW SW


REVIEW

9 ULTRASONIC EXAMINATION (IF REQUIRED) R R SW WW

10 MAGNETIC PARTICLE EXAMINATION (IF REQUIRED) R R SW SW

11 LIQUID PENETRANT TEST (IF REQUIRED) R R SW SW


13 DIMENSIONAL CHECK AND VISUAL INSPECTION R R SW SW

14 TUBE FINNING CHECK R R R R


16 POSITIVE MATERIAL IDENTIFICATION (PMI), (IF APPLICABLE) R R SW SW

17 FERRITE CHECK (IF APPLICABLE) R R SW SW

18 CHECK OF FLANGE SURFACE FINISHING R R R SW

19 DRAINING, DRYING AND CLEANING CHECK R R W W

21 FINAL VISUAL AND DIMENSIONAL CHECK R R W W

22 COATING INSPECTION: STEEL PREPARATION AND PAINTING R R SW W


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CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

24 NAME PLATE CHECK R R R R


PRESERVATION, N2, Silica Gel , Vapor corrosion Inhibitor etc.) R R W H

FAN PART (Including hub and blades)


IDENTIFICATION R R SW SW

27 STATIC AND DINAMIC BALANCING TEST REPORTS R R R R

AXILIARY STEEL STRUCTURE


29 TRIAL FIT UP R R SW SW

ELECTRICAL MOTOR AND CONTROLPANEL

30 VISUAL AND DIMENSIONAL CHECK R R SW SW

31 REVIEW OF CERTITICATES R R R R

COMPLETE PACKAGE

32 RUN TEST AND PRE-ASSEMBLY AT SHOP R R W W

33 PACKAGE SUPPLY COMPLETION CHECK R W W W



PRESERVATION, N2, Silica Gel , Vapor corrosion Inhibitor etc.) R W W W





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6.7 PLATE HEAT EXCHANGER

COMMODITY: PLATE HEAT EXCHANGER (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4



IDENTIFICATION R R SW W



5 FIT-UP CHECK R R R R

6 PRODUCTION TEST COUPON AND MECHANICAL TEST (IF

REQUIRED) R R R R


REVIEW

8 ULTRASONIC EXAMINATION (IF REQUIRED) R R R SW

9 MAGNETIC PARTICLE EXAMINATION (IF REQUIRED) R R SW SW

10 LIQUID PENETRANT TEST (IF REQUIRED) R R W W

11 POST WELD HEAT TREATMENT (IF REQUIRED) R R R R


13 SHELL PLATE AND HEADS THCKNESS CHECK R R SW SW


15 POSITIVE MATERIAL IDENTIFICATION (PMI), (IF APPLICABLE) R R SW SW

16 FERRITE CHECK (IF APPLICABLE) R R R SW

17 CHECK OF FLANGE SURFACE FINISHING R R SW SW

18 PNEUMATIC TEST (IF REQUIRED) R R SW SW

19 DRAINING, DRYING AND CLEANING CHECK R R SW SW


22 NAME PLATE CHECK R W W W


PRESERVATION, N2, Silica Gel , Vapor corrosion Inhibitor etc.) R W W H


R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4






R 01

6.8 ELECTRIC HEATER

COMMODITY: ELECTRIC HEATER (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4






5 NON DISTRUCTIVE EXAMINATION (IF REQUIRED) R R R SW



8 CLEALINESS CHECK R R W W

9 FUNCTIONAL TEST FOR CONTROL PANEL R R SW SW

10 ELECTRICAL TEST R R SW SW

11 COATING INSPECTION: STEEL PREPARATION AND PAINTING R R W W








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6.9 PREFABRICATED ATMOSPHERIC TANK AT SHOP

COMMODITY: PREFABRICATED ATMOSPHERIC TANK AT SHOP (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 MATERIAL CERTIFICATES REVIEW R R R R

3 ULTRASONIC EXAMINATION FOR PLATE (IF REQUIRED) R R SW SW


(PRESSURE RETAINING PARTS) R R SW SW

5



WELD CAP ETC.

R R R SW



8 PLATES ROLLING AND BEVELLING R R R SW

9 NDE OF BEVELS (Plates) R R SW SW



11 ULTRASONIC EXAMINATION (IF REQUIRED) R R R SW


REVIEW


14 HARDNESS TEST (IF APPLICABLE) R R R SW

15 POSITIVE MATERIAL IDENTIFICATION (IF APPLICABLE) R R R SW



18 DIMENSIONAL CHECK AND VISUAL INSPECTION R SW W W

19 CLEANLINESS CHECK R R W W

20 COATING INSPECTION: STEEL PREPARATION AND PAINTING

(IF REQUIRED) R R SW SW





R 01





R 01

6.10 SHOP FABRICATED STORAGE TANK

COMMODITY: SHOP FABRICATED STORAGE TANK (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4



3 ULTRASONIC EXAMINATION FOR PLATE (IF REQUIRED) R R R R


(PRESSURE RETAINING PARTS) R R R SW

5



WELD CAP ETC.

R R SW SW



FOUNDATION RING TEMPLATE (Visual and dimensional

check) R R SW SW

8 PLATES ROLLING AND BEVELLING R R R SW

9 NDE OF BEVELS (Plates) R R SW SW





REVIEW



15 POSITIVE MATERIAL IDENTIFICATION (IF APPLICABLE) R R SW SW





20 PNEUMATIC TEST (IF REQUIRED) R R SW SW



R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

22 DRAINING, DRYING AND CLEANING CHECK R R SW SW

23 VISUAL AND DIMENSIONAL EXAMINATIONS OF STEEL

STRUCTURES (stairways, platform, ect) R R R SW

24 TRIAL ASSEMBLY OF AUXILIARY STEEL STRUCTURES R R SW SW

25 COATING INSPECTION: STEEL PREPARATION AND PAINTING

(IF REQUIRED) R R SW SW






NOTE 1. VENDOR SHALL SUBMIT MANUFACTURER'S DATA RECORDS AS REQUIRED


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6.11 DEAERATOR / DESALTER

COMMODITY: DEAERATOR / DESALTER (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4




(PRESSURE RETAINING PARTS) R R W W

4



WELD CAP ETC.

R R W W

5 WELDING PROCEDURE QUALIFICATION TEST R R SW SW

6 WELDER'S/OPERATOR'S PERFORMANCE QUALIFICATION TEST R R SW SW


8 FIT-UP INSPECTION R R SW W

9 PRODUCTION WELD TEST (IF REQUIRED) R R W W

10 CLAD PLATE / OVERLAY WELD (IF REQUIRED R R W W






15 RADIOGRAPHIC EXAMINATION (IF REQUIRED) R R W W FILM

REVIEW

16 POST WELD HEAT TREATMENT (IF REQUIRED) R R SW W


18 FERROXYL TEST (IF APPLICABLE) R R SW W


19 VISUAL&DIMENSIONAL CHECK OF HEADS AFTER FORMING R R SW SW

20 OUT-OF ROUGNDNESS AND STRAIGHTNESS R R SW SW

21 NOZZLE ORIENTATION AND PROJECTION R R SW W


R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

22 BASE PLATE AND TEMPLATE R R SW W


24 INTERNAL RING ELEVATION AND LEVEL R R SW SW

25 OVERALL DIMENSION R R W W

26 NAME PLATE R R W W

27 TRAY AND INTERNAL DEVICE R R SW W

28 GASKETS AND BOLTS R R SW W

29 AIR LEAK TEST OF REINFORCING PAD R R W W


31 DRAINING, DRYING, CLEALINESS CHECK (INTERNAL) R R W W


33 SPARE PART CHECK R R SW W




Auxiliary Steel Structures

36 DIMENSIONAL CHECK R R SW SW

37 TRIAL FIT UP R R SW W

Loading Spreading beam (if required)

38 NON-DESTRUCTIVE EXAMINATION R R SW SW





6.12 API 610 CENTRIFUGAL PUMP

COMMODITY: API 610 CENTRIFUGAL PUMP (NOTE 1, 2, 3, 4, 5)


R 01



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 MATERIAL CERTIFICATES (Casing, cover, impeller, shaft,

diffuser(s), mechanical seal(s)) R R R R 5

3 RADIOGRAPHIC TEST (RT) FOR CONNECTION WELDS R R W W FILM

REVIEW

4 PT ON MACHINED SURFACE (impellers and casing) R R SW W

5 IF BARREL TYPE, NDE ON BARRELS AS PER TYPE AND

FABRICATION R R W W

6 HARDNESS TEST FOR WELD (WHERE REQUESTED) R R SW SW

7 HYDROSTATIC TEST (CASING AND PRESSURE CONTAINING

PARTS) R R W H

8 BALANCING OF IMPELLER AND/OR ROTOR R R W H

9 ROUTINE/TYPE TEST FOR MV OR HV ELECTRIC MOTORS R R SW W 4

10 NPHS TEST (AS PER DATA SHEET) R R W W 3

11

PERFORMANCE TEST OF ASSEMBLED UNIT (Power, capacity,

head check, bearing temp. check, vibration, corrected curve

check by speed&specific gravity, sound level test, inspection

of hydrodynamic bearing after test)

R R W W 2

12 MECHANICAL RUNNING TEST FOR 4 H (IF REQUIRED) R R W W

13

VISUAL & DIMENSIONAL CHECK (with P&ID check and

marking) INCLUDING SEAL FLUSHING/COOLING SYSTEM AND

SKID ASSEMBLY

R W W H

14 NAME PLATE DATA CHECK R R W W




PRESERVATION, etc.) R R W H




2. EACH PUMP SHALL BE GIVEN A PERFORMANCE TEST AT THE SHOP, BUT FOR IDENTICAL ONES, THE WITNESS IS TO BE PERFORMED ONE (1) SET DESIGNATED BY THE INSPECTOR


R 01

AND THE TEST OF PUMPS WITH RATED POWER OF LESS THAN 30KW SHALL BE IN ACCORDANCE WITH THE OTHER PROJECT SPECIFICATIONS.

3. NPSH SUPPRESSION TEST SHALL BE CARRIED OUT IN ACCORDANCE WITH THE STANDARD OF HYDRAULIC INSTITUTE STANDARD (LATEST EDITION).

4. ELECTRICAL MOTOR DRIVERS SHALL BE TESTED AS PER “ITP INDUCTION MOTOR (LV& MV)” PARA 6.50

5. MATERIAL CERTIFICATE TYPE 3.1 FOR CASING, IMPELLER, AND SHAFT, TYPE 2.2 FOR ALL OTHER PARTS.


R 01

6.13 RECIPROCATING, METERING, GEAR & DIAPHRAGM PUMPS

COMMODITY: RECIPROCATING, METERING, GEAR & DIAPHRAGM PUMPS (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 MATERIAL CERTIFICATES (Casing, plunger, diaphragm, ball) R R R R 5

3 NON DISTRUCTIVE EXAMINATION (IF REQUIRED, connection,

weld, casing, etc.) R R SW SW

4 PT ON MACHINED SURFACE R R SW SW


PARTS) R R W H

6





R R W H 2

7 MECHANICAL RUNNING TEST FOR 4 H (IF REQUIRED) R R W H 2

8 ROUTINE/TYPE TEST FOR MV OR HV ELECTRIC MOTORS R R W W 4

9



SKID ASSEMBLY

R W W W

10 NAME PLATE DATA CHECK R W W W 3








2. EACH PUMP SHALL BE GIVEN A PERFORMANCE TEST AT THE SHOP, BUT FOR IDENTICAL ONES, THE WITNESS IS TO BE PERFORMED ONE (1) SET DESIGNATED BY THE INSPECTOR AND THE TEST OF PUMPS WITH RATED POWER OF LESS THAN 30KW SHALL BE IN ACCORDANCE WITH THE OTHER PROJECT SPECIFICATIONS.



R 01

4. ELECTRICAL MOTOR DRIVERS SHALL BE TESTED AS PER “ITP “ITP INDUCTION MOTOR (LV& MV)” PARA 6.50.



R 01

6.14 GENERAL DUTY PUMPS INCLUDING BRINE PUMPS

COMMODITY: GENERAL DUTY PUMPS INCLUDING BRINE PUMPS (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 MATERIAL CERTIFICATES (Casing, impeller and shaft) R R R R 5

3 NON DISTRUCTIVE EXAMINATION (IF REQUIRED) R R SW SW

4 PT ON MACHINED SURFACE R R SW SW


PARTS) R R W H

6





R R W H 2



9



SKID ASSEMBLY

R R W W

10 NAME PLATE DATA CHECK R W W W 3








2. EACH PUMP SHALL BE GIVEN A PERFORMANCE TEST AT THE SHOP, BUT FOR IDENTICAL ONES, THE WITNESS IS TO BE PERFORMED ONE (1) SET DESIGNATED BY THE INSPECTOR AND THE TEST OF PUMPS WITH RATED POWER OF LESS THAN 30KW SHALL BE IN ACCORDANCE WITH THE OTHER PROJECT SPECIFICATIONS.


4 ELECTRICAL MOTOR DRIVERS SHALL BE TESTED AS PER “ITP TESTED AS PER “ITP “ITP INDUCTION MOTOR (LV& MV)” PARA 6.50.


R 01



R 01

6.15 CENTRIFUGAL COMPRESSOR

COMMODITY: CENTRIFUGAL COMPRESSOR (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 MATERIAL CERTIFICATES (Casing, impeller, shaft, bull gear

IGV R R R R

3 CHECK OF WELDING BOOK R R R R

4

UT ON SHAFT after RAW MACHINING, PT ON FINISHED

SHAFT. MT or PT on WELDED PART (Impeller or casing) UT/PT

on FORGED IMPELLER, BULL GEAR,

R R W W

5 HARDNESS TEST FOR WELD (WHERE REQUESTED) R R SW SW


PARTS) R R W H

7

HIGH SPEED BALANCING OF IMPELLER AND/OR ROTOR.

MECHANICAL and ELECTRICAL RUN-OUT, OVERSPEED TEST;

PT AFTER OVERSPEED TEST

R R W W


9





R R W H


11 POST INSPECTION AFTER TEST RUN (OPTIONAL) R R W W 2

12 LUBE OIL/GAUGE BOARD R R SW SW

13 COMBINED JOB DRIVER & FULL LOAD TEST (IF REQUIRED) R R W H

14 GEAR TEST (IF REQUIRED) R R W W

15 DYNAMIC BALANCE TEST FOR SPARE ROTOR (OPTIONAL) R R W W

16 SPARE ROTOR MECHANICAL TEST R R W W

17 OVERSPEED TEST FOR SPARE ROTOR R R W W

18



SKID ASSEMBLY

R R W H

19 NAME PLATE DATA CHECK R W W W



R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

21 MANUFATURER’S DATA BOOK R R W/R W/R






2. THE WITNESS TEST SHALL BE CARRIED OUT FOR ALL COMPRESSORS AT THE SHOP.

3. EACH COMPRESSOR TYPE SHALL BE CARRIED OUT A PERFORMANCE TEST AT THE SHOP, BUT FOR IDENTICAL ONES, THE WITNESS IS TO BE PERFORMED ONE (1) SET FOR EACH TYPE

4. ELECTRICAL MOTOR DRIVERS SHALL BE TESTED AS PER “ITP TESTED AS PER “ITP “ITP INDUCTION MOTOR (LV& MV)” PARA 6.50.


R 01

6.16 RECIPROCATING COMPRESSOR

COMMODITY: RECIPROCATING COMPRESSOR (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2

MATERIAL CERTIFICATES (CRANKCASE, DISTANCE PIECE(S),

CYLINDER(S), CRANKSHAFT, PISTONS, CNNECTIN ROODS,

PISTON ROD, CROSS HEAD, HEAD X PIN, BOLTING)

R R R R


4 NDE(S) (to be defined in ITP) on CONNECTING RODS,

CYLINDERS, CRANKCASE,CRANKSHAFT R R W W

5 RT OF BUTT JOINTS (GAS PIPING) R R W W FILM

REVIEW

6 UT OF CRANK SHAFT, PISTONS&PISTON ROD R R W W

7 HARDNESS TEST FOR WELD (WHERE REQUESTED) AND DE-

BOUNDING TEST ON HARDENED SURFACES OF PISTON RODS R R W W

8 HYDROSTATIC TEST CYLINDERS AND PRESSURE CONTAINING

PARTS. R R W H

9 HELIUM, PRESSURE TEST OF CYLINDERS (IF REQUIRED) R R W H


11 BAR OVER TETS INCLUDING VERTICAL AND HORIZONTAL

PISTON RUN OUT R R W W

12 VOLUME CLEARANCE CHECK R R W W

13 VALVE LEAKAGE TEST R R W W

14

MECHANICAL RUNNING TEST FOR (4 hrs. min.) WITH JOB

LUBE OIL AND COOLING WATER UNIT. Strip down after test

with pistons/bearings/crank-bearings/big-end bearing check

Measurement of RPM,VIBRATION SOUND NOISE LEVEL, LUBE

OIL TEMP. PRESSURE AND CLEARANCE

R R W H

15 FIT UP INSPECTION OF PULSATION DEVICES&ASSOCIATED

GAS PIPING R R SW SW

16 LUBE OIL CONSOLE RUN TEST R R W W

17 COOLING WATER CONSOLE RUN TEST R R W W

18 CYLINDER JACKET WATER HYDRO TEST R R W W

19 FUNCTION TEST OF CONTROL SYSTEM R R W W

20 INTEGRATION TEST OF CONTROL SYSTEM R R W W


R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

21 COMBINED JOB DRIVER & FULL LOAD TEST/PERFORMANCE

TEST R R W H 2

22

PRESSURE VESSELS, HEAT EXCHANGERS, FILTERS, LUBE OIL,

WATER COOLING UNIT, INTERCONNECTING PIPING,

CONTROL PANNEL A GAUGE BOARD (SEE RELEVANT

PARAGRAPH)

- - - -

23



SKID ASSEMBLY

R R W H



26 PACKAGE COMPLETION CHECK R W W W




LUBE OI L UNIT-See relevant paragraph - - - -

COOLING WATER UNIT -See relevant paragraph - - - -

PRESSURE VESSEL, HEAT EXCHANGER ect-See relevant

paragraph - - - -




2. EACH COMPRESSOR TYPE SHALL BE GIVEN A PERFORMANCEL RUN TEST AT THE SHOP, BUT FOR IDENTICAL ONES, THE WITNESS IS TO BE PERFORMED ONE (1) SET FOR EACH TYPE

3. ELECTRICAL MOTOR DRIVERS SHALL BE TESTED AS PER “ITP INDUCTION MOTOR (LV& MV)” PARA 6.50.

6.17 AIR COMPRESSOR

COMMODITY: AIR COMPRESSOR (NOTE 1)


R 01



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 MATERIAL CERTIFICATES (casing shaft ect.) R R R R


4 NDE OF CASING (IF REQUIERED) R R SW W

5

UT ON SHAFT after RAW MACHINING, PT ON FINISHED

SHAFT. MT or PT on WELDED PART (Impeller or casing) UT/PT

on FORGED IMPELLER, BULL GEAR,

R R W W


PARTS) R R W H

7 BALANCING OF IMPELLERS AND/OR ROTORS R R W H


9

MECHANICAL RUNNING TEST FOR (4 hrs. min.)

Measurement of RPM,VIBRATION SOUND NOISE LEVEL, LUBE

OIL TEMP. PRESSURE AND CLEARANCE

R R W H 2

10 MECHANICAL RUNNING TEST FOR SPARE STAGES (IF

REQUIRED) R R W W

11

PERFORMANCE TEST (IF REQUIRED)

-RPM CHECK /POWER CHECK

-CAP.PRESS SORGE POIT CHECK

-LUBE OIL TEMP/PRESS BEARING TEMP. CHECK

-CORRECTED CURVE CHECK

R R W H 3

12 COMPLETE UNIT TEST WITH NO LOAD (IF REQUIRED) R R W W

13 BEARING AND SEAL CHECK AFTER TEST RUN (IF REQUIRED) R R W W


15 SPECIAL TOOL CHECK R R SW SW

16 CLEANLINESS CHECK R R W W

17

AUXILIARY EQUIPMENT

-OIL PUMPS, OIL FILTER, OIL COOLER, SEAL OIL TRAP,

ACCUMULATOR

R R W W

18 CONTROL PANEL FUNTIONAL TEST R R W W

19 INTEGRATION TEST OF CONTROL SYSTEM ALONG WITH PCS R R W W

20 VISUAL & DIMENSIONAL CHECK OF COMPLETE ASSEMBLY

(with P&ID check and marking) R W W W


22 PACKAGE COMPLETION CHECK R W W W


R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4







2. ALL COMPRESSORS SHALL BE PERFORMED A MECHANICAL RUN TEST BY VENDOR AT THE SHOP, THE WITNESS IS TO BE CONDUCTED ALL OVER COMPRESSORS.

3 EACH COMPRESSOR TYPE SHALL BE GIVEN A PERFORMANCE TEST AT THE SHOP, BUT FOR IDENTICAL ONES, THE WITNESS IS TO BE PER SET EACH TYPE.

4 ELECTRICAL MOTOR DRIVERS SHALL BE TESTED AS “ITP INDUCTION MOTOR (LV& MV)” PARA 6.50.


R 01

6.18 FAN AND BLOWER

COMMODITY: FAN AND BLOWER (NOTE 1 & 2)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 MATERIAL CERTIFICATES (Casing, impeller, shaft) R R R R


4 UT ON SHAFT after RAW MACHINING, PT ON FINISHED SHAFT R R W W

5 MT or PT on welded part (IMPELLER , SASING) R R SW W

6 HYDROSTATIC TEST or LEAKAGE TEST AS APPLICABLE

(CASING AND PRESSURE CONTAINING PARTS) R R W H

7 BALANCING OF IMPELLER AND/OR ROTOR. R R W H

8 ROUTINE/TYPE TEST FOR MV OR HV ELECTRIC MOTORS R R W W

9

MECHANICAL RUNNING/PERFORMANCE TEST OF ASSEMBLED

UNIT (Power, capacity, head check, bearing temp. check,

vibration, corrected curve check by speed&specific gravity,

sound level test, inspection of hydrodynamic bearing after

test)

R R W H

10



SKID ASSEMBLY

R W W W









2. EACH FAN&BLOWER SHALL BE GIVEN A MECHANICAL RUN&PERFORMANCE TEST AT THE SHOP, BUT FOR IDENTICAL ONES THE WITNESS IS TO BE PERFORMED ONE (1) SET DESIGNATE BY INSPECTOR

3. ELECTRICAL MOTOR DRIVERS SHALL BE TESTED AS PER “ITP INDUCTION MOTOR (LV& MV)” PARA 6.50.


R 01

6.19 GAS TURBINE

COMMODITY: GAS TURBINE (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2

MATERIAL CERTIFICATES for main components (casing, inlet

valve casing, shaft, blades, wheels, exhaust casing, bolting,

diaphragms, bearing housing etc.)

R R R R


4

RT or UT (as appl.) ON CASING, NOZZLES AND CRITICAL

AREAS. RT/UT ON WELDS CASING AND CASING TO NOZZLE

WELDS (as applicable)

R R SW SW

5 MT on 100% CASING AS RAW AND DIAPHRAMS AS RAW R R SW SW

6 PT ON 100% MACHINED PARTS OF CASING R R SW SW

7 UT ON SHAFTS AS RAW MATERIAL.PT ON FINISHED SHAFT R R R SW

8 HEAT STABILITY TEST R R SW SW

9 MT ON BLADES. MT ON WHEELS (as applicable) R R SW SW

10 MT ON 100% WELDS OF EXHAUST CASING (LP CASING) R R SW SW

11 HYDROSTATIC PRESSURE TEST ON HP, MP, & LP CASING R R W H

12 UT ON 100% OF BOLTING. R R SW SW

13 ROTOR BALANCING TEST (LOW SPEED AND HIGH SPEED) R R W W

14 SPIN TEST OF ROTOR (OVER SPEED) R R W W

15 MECHANICAL AND ELECTRICAL RUN OUT OF ROTOR R R W W

16 UT ON WHITEMETAL OF BABBITED BEARINGS R R SW SW

17 MECHANICAL RUNNING TETS OF BARE SHAFT TURBINE R R W H

18 PERFORMANCE TEST (IF APPLICABLE) R R W H

19 BEARING INSPECTION AFTER MTor PT ON SURFACE OF

WHITEMETAL OF BABBITED BEARINGS R R SW W

20 LUBE OIL UNIT /GAUGE BOARD –-See relevant paragraph - - - -


22 CONTROL PANEL FUNCTIONAL TEST R R W W


R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


24 VISUAL & DIMENSIONAL CHECK (with P&ID check and

marking) SKID ASSEMBLY. SUPPLY COMPLEATION CHECK R W W W









R 01

6.20 STEAM TURBINE

COMMODITY: STEAM TURBINE (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2

MATERIAL CERTIFICATES for main components (casing, inlet

valve casing, shaft, blades, wheels, steam valves, exhaust

casing, bolting, diaphragms, bearing housing etc.)

R R R R


4

RT or UT (as appl.) ON CASING, NOZZLES AND CRITICAL

AREAS. RT/UT ON WELDS CASING AND CASING TO NOZZLE

WELDS (as applicable)

R R SW SW

5 MT on 100% CASING AS RAW AND DIAPHRAMS AS RAW R R SW SW

6 PT ON 100% MACHINED PARTS OF CASING R R SW SW

7 UT ON SHAFTS AS RAW MATERIAL.PT ON FINISHED SHAFT R R SW SW

8 HEAT STABILITY TEST R R SW SW

9 MT BLADES. MT ON WHEELS (as applicable) R R SW SW

10 MT ON 100% WELDS OF EXHAUST CASING (LP CASING) R R SW W

11 HYDROSTATIC PRESSURE TEST ON HP, MP, & LP CASING R R W H

12 UT ON 100% OF BOLTING. UT&PT on 100% steam VALVES

STELLITE OVERLAY R R SW SW

13 HYDROSATIC PRESSURE TEST OF STEAM CHEST CASING AND

STEAM PIPE. R R SW SW

14 ROTOR BALANCING TEST (LOW SPEED AND HIGH SPEED) R R W W

15 SPIN TEST OF ROTOR (OVER SPEED) R R W W

16 MECHANICAL AND ELECTRICAL RUN OUT OF ROTOR R R W W

17 UT ON WHITEMETAL OF BABBITED BEARINGS R R SW SW

18 MECHANICAL RUNNING TEST OF BARE SHAFT TURBINE R R W H

19 PERFORMANCE TEST (IF APPLICABLE) R R W H

20 GOVERNOR FUNCTIONAL TEST (if required) R R W W

21 BEARING INSPECTION AFTER MRT. PT ON SURFACE OF

WHITEMETAL OF BABBITED BEARINGS R R SW SW

22 LUBE OIL UNIT /GAUGE BOARD – See relevant paragraph - - - -


R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


24 CONTROL PANEL FUNCTIONAL TEST R R SW W



marking) SKID ASSEMBLY. SUPPLY COMPLEATION CHECK R W W W








.


R 01

6.21 LUBE OIL UNIT

COMMODITY: LUBE OIL UNIT (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


OIL PUMPS

2 MATERIAL TEST CERTIFICATES REVIEW (CASING, COVER,

IMPELLER, ROTOR, SHAFT) R R R R

3 HYDROSTATIC TEST OF CASING ANC COVER R R R W

4 PERFORMANCE TEST R R SW W

ELECTRIC MOTOR

5 MATERIAL TEST CERTIFICATES REVIEW (ROTOR, SHAFT) R R R R

6 TYPE TEST CERTIFICATES R R R R

7 ROUTINE TEST CERTIFICATE R R R W

8 ATEX CERTIFICATE R R R R

OIL TWIN FILTER

9 MATERIAL TEST CERTIFICATES REVIEW (ROTOR, SHAFT) R R R R

10 RWVIEW OF WELDING BOOK R R R R

11 NDE (IF REQUIRED) R R SW W

12 HYDROSTATIC TEST R R SW SW

13 HEAT EXCHANGER (SEE RELEVAT PARAGRAPH) - - - -

OIL TANK

14 MATERIAL TEST CERTIFICATES REVIEW FOR MAIN MATERIAL R R R R

15 LEAKAGE TEST R R SW SW

SAVETY VALVES AND INSTRUMENTATION

16 -SEE RELEVAN PARAGHAPH - - - -

ASSEMBLED UNIT

17 FUNCTIONAL TEST AS PER API 614 R R SW W



R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


marking) SKID ASSEMBLY. SUPPLY COMPLEATION CHECK R W W H









R 01

6.22 FILTERS

COMMODITY: FILTERS (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4



3 MAIN MATERIAL INDENTIFICATION (Plates, nozzles, forgings,

flanges, consumables) /Material certificates check and review R R SW W




7 FOUNDATION RING TEMPLATE (Visual and dimensional check ) R R SW SW

8 FIT-UP INSPECTION R R R R

9 PRODUCTION WELD TEST (IF REQUIRED) R R R SW

10 CLAD PLATE / OVERLAY WELD (IF REQUIRED R R SW SW







REVIEW






20 OUT-OF ROUGNDNESS AND STRAIGHTNESS R R R R

21 NOZZLE ORIENTATION AND PROJECTION R R SW SW



R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

23 INTERNAL RING ELEVATION AND LEVEL R R SW SW

24 OVERALL DIMENSION R R SW W

25 NAME PLATE R R W W

26 TRAY AND INTERNAL DEVICE R R SW W

27 GASKETS AND BOLTS R R SW SW





32 SPARE PART CHECK R R SW W








R 01

6.23 AGITATOR

COMMODITY: AGITATOR (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2

MAIN MATERIAL INDENTIFICATION (driver shaft, impeller,

blades, gear or gear reducer, flanges, consumables) /Material

certificates check and review

R R SW W




6 UT ON SHAFT AND PT /MT ON MACHINED SURFACES R R R SW


8 NDE EXAMINATION (IF REQUIRED) R R SW SW



11

MECHANICAL RUN TEST (in water or AIR as per data sheet)

-vibration and noise level check

-RPM check

-Bearing temperature check

R R W H

12 FINAL VISUAL&DIMENSIONAL CHECK R SW W W


14 SPARE PART CHECK R R SW SW

15 MOTOR AND GEAR REDUCER TEST RECORDS. R R R R



PRESERVATION,) R W W H




6.24 ELECTRIC HOIST


R 01

COMMODITY: ELECTRIC HOIST (NOTE 1 & 2)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


3 MATERIAL CERTIFICATES (girder, hook, wire ect) REVIEW AND

MAIN MATERIAL IDENTIFICATION R R SW W


5

MECHANICAL/FUNCTIONAL TEST

-LOAD TEST

-BREAK TEST

-OPERATION TEST

R R W H

6 FINAL VISUAL&DIMENSIONAL CHECK R R W W



9 MOTOR AND GEAR REDUCER TEST RECORDS. R R R R







2. EACH HOIST SHALL BE GIVEN A MECHANICAL RUN & LOAD TEST AT THE SHOP, BUT FOR IDENTICAL ONE, THE WITNESS IS TO BE PERFORMED ONE (1) SET DESIGNATED BY INSPECTOR.


R 01

6.25 CRANE

COMMODITY: CRANE (NOTE 1,2,3)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


3 MATERIAL CERTIFICATES (girder, crab, hook, wire ect)

REVIEW AND MAIN MATERIAL IDENTIFICATION R R SW W

4 WENDING PROCEDURE QUALIFICATION TEST R R R R

5 WELDER OPERATOR’S PERFORMANCE QUALIFICATION TEST R R R R


7

MECHANICAL/FUNCTIONAL TEST

-LOAD TEST

-BREAK TEST

-OPERATION TEST

R R W H

8 FINAL VISUAL&DIMENSIONAL CHECK R R W H



11 MOTOR TEST RECORDS. R R R R







2. EACH HOIST SHALL BE GIVEN A MECHANICAL RUN & LOAD TEST AT THE SHOP, BUT FOR IDENTICAL ONE, THE WITNESS IS TO BE PERFORMED ONE (1) SET DESIGNATED BY INSPECTOR.

3. ELECTRICAL MOTORS SHALL BE TESTED PER “ITP INDUCTION MOTOR (LV& MV)” PARA 6.50.


R 01

6.26 SILENCER

COMMODITY: SILENCER (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

1 MATERIAL CERTIFICATES REVIEW R R SW W




5 OUTLINE VISUAL&DIMENSIONAL CHECK R R SW W


7 PMI, FERROXYL test (IF specified in data sheet) R R SW SW

8 FINAL VISUAL&DIMENSIONAL CHECK R R SW W









R 01

6.27 IN-LINE STATIC MIXER

COMMODITY: IN-LINE STATIC MIXER (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

1 MATERIAL CERTIFICATES REVIEW (Boby , mixing element ect.) R R R R



4 NDE EXAMINATION (IF REQUIRED) R R R SW

5 OUTLINE VISUAL&DIMENSIONAL CHECK W R SW W



8 FINAL VISUAL&DIMENSIONAL CHECK W R SW W


10 MANUFATURER’S DATA BOOK W/R R R/W R/W


PRESERVATION,) W W W H





R 01

6.28 FIRED HEATER

COMMODITY: FIRED HEATER (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

1 PRE INSPECTION MEETING R R W H

PRESSURE PARTS (COILS AND RETURN BEND)

2 MATERIAL CERTIFICATES REVIEW AND MAIN MATERIAL

IDENTIFICATION R R W W




6 NDE EXAMINATION R R SW SW

7 POST WELD HEAT TREATMENT R R R SW

8 HARDNESS TEST R R SW SW

9 VISUAL&DIMENSIONAL CHECK R R SW SW



HEATER CASING&STRUCTURE INCLUDING AIR.DUCT

12 MATERIAL CERTIFICATES AND MAIN MATERIAL


13 NDE EXAMINATION R R SW SW

14 VISUAL AND DIMENSIONAL CHECK R R SW W

15 TRIAL ASSEMBLY (IF REQUIRED) R R SW W

16 SHOP APPLIED CASTABLE REFRACTORY

17 REFRACTORY MATERIAL CERTIFICATES R R R R

18 VISUAL INSPECTION AFTER APPLICATION R R SW SW

18 HAMMERING TEST R R SW SW

20 CURING TEST RECORDS R R R R


R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

BURNERS

21 FIRING TEST (IF REQUIRED) R R SW W

22 VISUAL AND DIMENSIONAL INSPECTION R R W W

SOOT BLOWER

23 FUNCTIONAL TEST R R SW SW

DAMPER

24 OPERATION TEST R R SW SW

AIR PRE-HEATER

25 AIR LEAK TEST R R SW SW

CONTROL PANEL

26 LOGIC TEST (SEQUENCE TEST) R R SW SW

27 CONTROL SYSTEM R R SW SW

28 FUNCTIONAL AND PERFORMANCE TEST (INCLUDING BMS) AT

SITE R R W W

CAST TUBE SUPPORT


30 DIMENSIONAL AND VISUAL CHECK R R SW SW

COMPLETE PACKAGE

31 FINAL VISUAL&DIMENSIONAL CHECK R R W W









R 01

6.29 FLARE STACK

COMMODITY: FLARE STACK (NOTE 1)



INSPECTION BY NOTE

CQ1 CQ2 CQ3 CQ4


2 MATERIAL CERTIFICATES REVIEW(plates, forgings, flanges,

flare tip, burners, ect ) AND MATERIAL IDENTIFICATION R R SW W



STACK RISERS




8 NDE EXAMINATION (TO BE DETTAILED IN THE ITP) R R SW SW

9 TRIAL ASSEMBLY INSPECTION R R SW SW

GUY ROPES WITH PLATFORM AND LADDERS

10 MATERIAL TEST CERTIFICATES REVIEW R R R R



13 TRIAL ASSEMBLING (IF REQUIRED) R R SW SW

UTILITY AND HEADER PIPING



16 HYDROSTATIC TEST (IF REQUIRED) R R W H

FLAME FRONT GENERATOR PANEL


ELECTRICAL AND INSTRUMENTATION

18 CERTIFICATION REVIEW (INCLUDING CALIBRATION AND EX

CERTICATES) R R R R


R 01


INSPECTION BY NOTE

CQ1 CQ2 CQ3 CQ4

COMPLETE PACKAGE


20 FINAL VISUAL&DIMENSIONAL CHECK R SW W W





KO DRUM /pressure vessel

24 see relevant ITP for for pressure vessel - - - -





R 01

6.30 AUXILIARY BURNER

COMMODITY: AUXILIARY BURNER (NOTE 1)



INSPECTION BY NOTE

CQ1 CQ2 CQ3 CQ4


2 FINAL VISUAL&DIMENSIONAL CHECK R R SW W

3 FUNCTIONAL TEST R R W H









R 01

6.31 PACKAGED BOILER

COMMODITY: PACKAGED BOILER (NOTEs 1-2-3-4-5-6-7)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


PRESSURE PARTS (STEAM DRUM)

2 MATERIAL IDENTIFICATION &TEST CERTIFICATES REVIEW

(plates, tube, pipe, forgings, welding consumable) R R W W



5 FIT-UP INSPECTION R R SW SW 1

6 DISH HEADS INSPECTION R R SW SW 2

7 VISUAL AND IMENSINAL CHECK OF WELDS R R SW SW

8 PIPE TO STEAM DRUM (Check of expanding &/or welds) R R SW SW

9 NDE EXAMINATION R R SW SW 3-7

10 POST WELD HEAT TREATMENT R R R SW 4

11 HARDNESS TEST R R SW SW 5

12 VISUAL&DIMENSIONAL CHECK R R W W 6


14 PMI, FERROXYL test (IF specified in data sheet) R R W W

BOILER WALLS

15 PRESSURE PARTS-Material identification/certification review R R SW SW

16 PIPE FINNING R R R SW

17 NDE (PT) on pipe welds R R SW SW 7

18 CHECK OF MARKING R R SW SW

BOILER CASING

19 MATERIAL IDENTIFICATION /CERTIFICATION REVIEW R R SW SW

20 NDE EXAMINATION R R SW SW 7


R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

21 VISUAL AND DIMENSIONAL CHECK R R SW SW

22 TRIAL ASSEMBLY (IF REQUIRED) R R SW W

STEEL STRUCTURES

23 DIMENSIONAL AND VISUAL INSPECTION R R SW SW


25 TRIAL FIT-UP INSPECTION (on random basis) R R SW W

SHOP APPLIED CASTABLE REFRACTORY

26 REFRACTORY MATERIAL CERTIFICATES R R R R

27 VISUAL INSPECTION AFTER APPLICATION R R SW SW

28 HAMMERING TEST R R SW W

29 CURING TEST RECORDS R R R R

BURNERS

20 FIRING TEST (IF REQUIRED) R R SW W

21 DIMENSIONAL CHECK R R W W

22 VISUAL INSPECTION R R W W

CAST TUBE SUPPORT

23


25 DIMENSIONAL AND VISUAL CHECK R R SW SW

AUXILIARIES

26 FD/ID FAN R R W W

27 ELECTRICAL MOTORS R R W W

28 AIR PRE HEATERS R R W W

29 VALVES R R SW W

30 PIPING R R SW W

31 ELECTICAL AND INSTRUMENTATION R R W W

32 PEFORMANCE/MECHANICAL RUNNING TEST OF FANS AND

BLOWER R R W H

33 CONTROL SYSTEM (EXCLUDING BMS) PERFORMANCE AND FUNCTION TEST OF ELECTRICAL & INSTRUMENTATION EQUIPMENT

R R SW W


R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

STACK

34 MATERIAL TEST CERTIFICATES REVIEW&MATERIAL




37 VISUAL AND DIMENSIONAL CHECK OF WELDS R R SW SW

38 FOUNDATION TEMPLATE VISUAL AND DIMENSIONAL CHECK R R SW SW



41 VISUAL&DIMENSIONAL CHECK R R W W

42 TRIAL ASSEMBLY R R W W

43 PLATFORM AND LADDERS TRIAL FIT UP R R W W

REFRACTORY

44 MATERIAL VERIFICATION R R R R

45 ANCHOR WELDING CHECK (Hammer test e Bend Test) R R R SW

46 INSTALLATION CHECK (if applicable) R R SW W

47 DIMENSIONAL CHECK AND VISUAL INSPECTION R R W W

GENERAL (Valid for packaged Boiler)

48 VISUAL&DIMENSIONAL CHECK (with P&ID check and

marking), supply completion check R R W W








NOTE (1) : at least n.1 fit-up for every main weld joint shall be monitored by Contractor. NOTE (2) : Receiving inspection of Dish Heads shall be included in case of dish heads are at sub- vendor scope. NOTE (3) : All coil welds in contact with the Flue Gases or Stainless Steel, Low Allow steel material shall be 100% x-ray

tested. NOTE (4) : Contractor inspector shall witness the furnace preparation check and take sign of the PWHT after start of the

operation and make the review of PWHT chart at its completion. NOTE (5) : Hardness test after PWHT shall be performed on weld metal and Heat Affected Zone (HAZ).


R 01

NOTE (6) : internal inspection included. NOTE (7) : NDE extension is given by the Technical Specification / contract Specification/Applicable codes

6.32 CHEMICAL INJECTION & DOSING PACKAGE / ELECTROCHLORINATION PACKAGE

COMMODITY: CHEMICAL INJECTION & DOSING PACKAGE / ELECTROCHLORINATION PACKAGE (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 MATERIAL CERTIFICATES REVIEW &MAIN MATERIAL


3

HYDROSTATIC TEST

-Vessel

-Heat Exchanger

-Pump Casing ect

R R W H

4 WATER FILLING TEST FOR STORAGE&DOSSING TANK R R W H

5 OUTLINE DIMENSIONAL AND VISUAL INSPECTION R R W W

6 MOTOR TEST RECORDS (NO LOAD TEST) R R R R

7 INSPECTION AND TEST RECORDS OF PRESSURE VESSEL AND

HEAT EXCHANGER R R R R

AGITATOR/PUMPS/FAN

8

-Balance Test

-No load mechanical running test

R R SW SW

9 VISUAL AND DIMENSIONAL INSPECTION OF SKID

ASSEMBLING AND LOOSE PART R SW W W

10 SPARE PARTS CHECK R R SW SW

11 TEST RECORDS OF AUXILIARY EQUIPMENT& INSTRUMENTS R R R R









R 01

6.33 REFRIGERANT UNIT

COMMODITY: REFRIGERANT UNIT (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 MATERIAL CERTIFICATES REVIEW&MAIN MATERIAL


3 WELDERS/WELDING OPERATOR’S PERFORMANCE

QUALIFICATION TEST R R R R

4 WPS/PQR R R R R

5 NON DISTRUCTIVE EXAMINATION (IF REQUIRED) R R SW SW

6 PMI (IF REQUIRED) R R SW SW

COMPRESSOR

7 OIL PIPING SYSTEM LEAK TEST R R SW SW

8 DYNAMIC BALANCING TEST RECORD FOR ROTOR R R R R

9 MECHANICAL RUNNING TEST R R W H

10 VIBRATION CHECK R R SW W

11 CLEANING INSPECTION R R W W

PRESSURE VESSEL AND HEAT EXCHANGER

12 INSPECTION AND TEST RECORD R R R R

13 CLEANLINESS CHECK R R SW W

COMPLETE PACKAGE

14 FUNCTIONAL TEST OF SYSTEM (IF APPLICABLE) R R W W

15 MOTOR NO LOAD TEST CERTIFICATE R R R R

16 PIPING – NDE EXAMINATION R R SW SW

17

INSTRUMENT AND CONTROL PANEL

-FUNCTIONAL TEST

-CALIBRATION TEST

R R SW SW

18 VISUAL AND DIMENSIONAL INSPECTION OF SKID

ASSEMBLING AND LOOSE PART R R W W


R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

19 SPARE PARTS CHECK R R SW SW

20 TEST RECORDS OF AUXILIARY EQUIPMENT& INSTRUMENTS R R R R









R 01

6.34 DESALINATION PACKAGES

COMMODITY: DESALINATION PACKAGES (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 VESSEL/HEAT EXCHANGER

2.1 MATERIAL TEST CERTIFICATES REVIEW (PLATES, PIPE,

FORGINGS, FLANGES) AND MATERIAL IDENTIFICATION R R SW W

2.2 WELDERS/WELDING OPERATOR’S PERFORMANCE


2.3 WPS/PQR R R R R

2.3 FORMED HEADS NDE TEST REPORT REVIEW R R R R

2.4 FORMED HEADS VISUAL AND DIMENSIONAL CHECK R R SW SW

2.5 RT for all butt welds R R R R FIL

REVIEW

2.6 MT or PT for all welds and temporary welded area after

ground off R R R SW

2.7 PWHT R R R SW

2.8 VISUAL AND DIMENSIONAL CHECK OF COMPLETE VESSEL R R W W

2.9 FLANGES FINISCHING VISUAL AND ROUGNESS CHECK R R SW SW

2.10 HYDROSTATIC PRESSURE TEST R R W H

2.11 DRYING, DRAINING, CLEANING CHECK R R W W

2.12 SURFACE PREPARATION AND COATING INSPECTION R R SW SW

3 STORAGE /MIXING /DOSING TANKS


FORGINGS, FLANGES) AND MAIN MATERIAL IDENTIFICATION R R SW SW



3.3 WPS/PQR R R R R

3.4 NDE EXAMINATION R R SW SW

3.5 VISUAL AND DIMENSIONAL CHECK OF COMPLETE TANK R R W W

3.6 HYDROSTATIC TEST/WATER FILLING TEST R R W H


R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

3.7 PMI (IF REQUIRED) R R SW SW

4 CENTRIFUGAL/RECIPROCATING PUMPS

4.1 MATERIAL CERTIFICATES CHECK R R R R

4.2 HYDROSTATIC TEST (PRESSURE CONTAINING PARTS) R R SW SW

4.3 MECHANICAL RUNNING/PERFORMANCE TEST R R SW SW

4.4 VISUAL AND DIMENSIONAL CHECK (PUMP+MOTOR) R R SW SW


4.6 FLANGE SURFACE FINISHING/ROUGNESS CHECK R R SW SW

4.7 CHECK OF SPARE PART AND ACCESSORIES R R SW SW

5 MIXER AGITATOR

5.1 MATERIAL TEST CERTIFICATES REVIEW R R R R

5.2 DYNAMIC BALANCE TEST R R R SW

5.3 MECHANICAL RUNNIG TEST R R SW SW

5.4 VISUAL AND DIMENSIONAL CHECK R R W W

5.5 MOTOR TYPE TEST R R R R

6 MOTORS

6.1 VISUAL AND DIMENTSIONAL CHECK R R SW SW

6.2 ROUTINE TEST CERTIFICATES R R R R

6.3 TYPE TEST CERTIFICATES R R R R

6.4 MARKING CHECK R R SW W

7 INSTRUMENTATION

7.1 PANELS

(Dimension, functional test ) R R SW W

7.2

FIELD INSTRUMENT INCLUDING CONTROL AND SHUTT-OFF

VALVES.

(Material certificates, calibration certificates, hydro test,

functional test )

R R SW SW

7.3 SAFETY RELIEF VALVES

(Material test certificates, hydrostatic test reports,) R R SW SW

8 PIPING

8.1 MATERIAL CERTIFICATES REVIEW R R R R

8.2 VISUAL AND DIMENSIONAL CHECK R R SW SW


R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

8.3 NDE OF WELDING R R SW SW

8.4 HYDROSTATIC PRESSURE TEST R R SW W

9 GENERAL (COMPLETE SKYD)

9.1 VISUAL&DIMENSIONAL CHECK (with P&ID check e marking),

supply completion check R R W W

9.2 TIE IN VISUAL AND DIMENSIONAL CHECK R R W W

9.3 SUPPLY COMPLETION CHECK AND FAT TEST R R W H

9.4 ELECTRICAL CABLING CONTINUITY CHECK R R SW W

9.5 TUBING ROUTING CHECK R R SW W

9.6 LEAK TEST OF TUBING AND PIPING R R SW SW

9.7 TAGGING AND MARKING CHECK R R SW SW

9.8 MT ON LIFTING LUGS R R SW SW

9.9 NDE ON STEEL STRUCTURE R R SW SW

9.10 SPARE PARTS CHECK R R SW SW

9.11 COATING INSPECTION: STEEL PREPARATION AND PAINTING R R SW W

9.12 MANUFATURER’S DATA BOOK R R R/W R/W

9.13 PRE SHIPMENT INSPECTION (PACKING, MARKING,






R 01

6.35 WATER POLISHING / REMINERALIZATION AND POTABLE WATER PACKAGE

COMMODITY: WATER POLISHING / REMINERALIZATION AND POTABLE WATER PACKAG E (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 VESSEL/HEAT EXCHANGER


FORGINGS, FLANGES) AND MATERIAL IDENTIFICATION R R SW W



2.3 WPS/PQR R R R R

2.3 FORMED HEADS NDE TEST REPORT REVIEW R R R R

2.4 FORMED HEADS VISUAL AND DIMENSIONAL CHECK R R SW SW

2.5 RT for all butt welds R R R R FILM

REVIEW

2.6 MT or PT for all welds and temporary welded area after

ground off R R R SW

2.7 PWHT R R R R

2.8 VISUAL AND DIMENSIONAL CHECK OF COMPLETE VESSEL R R W W

2.9 FLANGES FINISCHING VISUAL AND ROUGNESS CHECK R R SW SW

2.10 HYDROSTATIC PRESSURE TEST R R W H

2.11 DRYING, DRAINING, CLEANING CHECK R R W W

2.12 SURFACE PREPARATION AND COATING INSPECTION R R SW SW

3 STORAGE /MIXING /DOSING TANKS


FORGINGS, FLANGES) AND MAIN MATERIAL IDENTIFICATION R R SW SW



3.3 WPS/PQR R R R R

3.4 NDE EXAMINATION R R SW SW

3.5 VISUAL AND DIMENSIONAL CHECK OF COMPLETE TANK R R SW W

3.6 HYDROSTATIC TEST/WATER FILLING TEST R R W H



R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

4 CENTRIFUGAL/RECIPROCATING PUMPS

4.1 MATERIAL CERTIFICATES CHECK R R R R

4.2 HYDROSTATIC CHECK FOR PRESSURE CONTAINING PARTS R R R SW

4.3 MECHANICAL RUNNING/PERFORMANCE TEST R R R SW

4.4 VISUAL AND DIMENSIONAL CHECK (PUMP+MOTOR) R R SW SW


4.6 FLANGE SURFACE FINISHING/ROUGNESS CHECK R R SW SW

4.7 CHECK OF SPARE PART AND ACCESSORIES R R SW SW

5 MIXER AGITATOR

5.1 MATERIAL TEST CERTIFICATES CHECK R R R R

5.2 DYNAMIC BALANCE TEST R R R SW

5.3 MECHANICAL RUNNIG TEST R R R SW

5.4 VISUAL AND DIMENSIONAL CHECK R R W W

5.5 MOTOR TYPE TEST R R R R

6 MOTORS

6.1 VISUAL AND DIMENTSIONAL CHECK R R SW W

6.2 ROUTINE TEST CERTIFICATES R R R R

6.3 TYPE TEST CERTIFICATES R R R R

6.4 MARKING CHECK R R SW W

7 INSTRUMENTATION

7.1 PANELS

(Dimension, functional test ) R R SW W

7.2

FIELD INSTRUMENT INCLUDING CONTROL AND SHUTT-OFF

VALVES.

(Material certificates, calibration certificates, hydro test,

functional test )

R R SW SW

7.3 SAFETY RELIEF VALVES

(Material test certificates, hydrostatic test reports,) R R SW SW

8 PIPING

8.1 MATERIAL CERTIFICATES REVIEW R R R R

8.2 VISUAL AND DIMENSIONAL CHECK R R SW SW

8.3 NDE OF WELDING R R SW SW


R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

8.4 HYDROSTATIC PRESSURE TEST R R SW SW

9 GENERAL (COMPLETE SKYD)

9.1 VISUAL&DIMENSIONAL CHECK (with P&ID check e marking),

supply completion check R R W W

9.2 TIE IN DIMENSIONAL CHECK R R SW W

9.3 SUPPLY COMPLETION CHECK AND FAT TEST R R SW W

9.4 ELECTRICAL CABLING CONTINUITY CHECK R R SW SW

9.5 TUBING ROUTING CHECK R R SW SW

9.6 LEAK TEST OF TUBING AND PIPING R R SW SW

9.7 TAGGING AND MARKING CHECK R R SW SW

9.8 MT ON LIFTING LUGS R R SW SW

9.9 NDE ON STEEL STRUCTURES R R SW SW

9.10 SPARE PARTS CHECK R R SW W

9.11 COATING INSPECTION: STEEL PREPARATION AND PAINTING R R SW W

9.12 MANUFATURER’S DATA BOOK R R R/W R/W

9.13 PRE SHIPMENT INSPECTION (PACKING, MARKING,






R 01

6.36 FIRE FIGHTING SYSTEM

COMMODITY: FIRE FIGHTING SYSTEM (NOTE 1 &2)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


CO2/CLEAN AGENT PACKAGE SYSTEM

2 ELECTRICAL TEST R R R R


4 SEQUENCE AND FUNCTIONAL TEST R R SW SW

5 CERTIFICATION REVIEW R R R R

DELUGE SYSTEM (VALVES W/SPRAY NOZZLES)


7 PRESSURE TEST R R SW SW


9 ELECTRICAL TEST R R SW SW


SPRINKLER SYSTEM (ALARM VALVE WITH SPRINKLER

NOZZLE)

11 DIMENSION CHECK AND VISUAL INSPECTION R R R R

12 PRESSURE TEST R R R R

13 ELECTRICAL TEST R R R R

FIRE FIGHTING EQUIPMENT (Hydrant, post indicating valve

monitor)


15 HYDROSTATIC TEST R R R R


FIRE FIGHTING EQUIPMENT (Cabinet, /hose house, hose

reel, PIV, ect)



R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


MISCELLANEOUS (Fire extinguishers, breathing apparatus,

safety shower, eyewash etc.)




GENERAL







2. SAMPLING INSPECTION WIL BE APPLIED FOR 10% IN QUANTITIES OF EACH ITEM OF COMMODITIES


R 01

6.37 EMERGENCY DIESEL GENERATOR

COMMODITY: EMERGENCY DIESEL GENERATOR (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


DIESEL ENGINE

2 MATERIAL MILL TEST CERTIFICATES FOR MAIN PARTS

(crankshaft, cylinder, piston ect.) R R R R

3 VISUAL AND DIMENSIONAL INSPECTION AT ASSEMBLED

CONDITION R R SW W

4 STARTING SYSTEM TEST, OVERSPEED TRIP DEVICE TEST R R W W

5 HYDROSTATIC TEST OF FUEL LINE AND COOLING WATER TEST R R R SW

6

PERFORMANCE TEST AND MECHANICAL RUNNING TEST WITH

GENERATOR AND AUXILIARY SYSTEM (measurement of sound

level and vibration during running test)

R R W H

7 STANDARD (MFR) SHOP TEST R R R SW

GENERATOR SET

8 MATERIAL MILL TEST CERTIFICATES REVIEW (ROTOR SHAFT

AND MAIN COMPONENTS) R R SW SW

9 DYNAMIC BALANCE TEST OF GENERATOR ROTOR R R R SW

10 MEASURAMENT OF WINDING RESISTANCE R R SW W

11 CLEARANCE TEST RECORD R R R R

12 NO LOAD TEST R R SW W

13 THREE PHASE SHORT CIRCUIT TEST R R SW W

14 CALCULATION OF LOSSES AND CONVENTIONAL EFFICIENCY R R R R

15 TEMPERATURE RISE TEST R R SW W

16 INSULATION RESISTANCE TEST R R SW W

17 HIGH VOLTAGE TEST R R SW W

18 CALCULATION WAVE- FORM DEVIATION FACTOR R R R R

19 MEASUREMENT OF SHAFT VOLTAGE. R R SW SW

20 MEASUREMENT OF VIBRATION. R R SW SW


R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

21 COMBINE TEST WITH EXCITATION SYSTEM. R R SW W

22 COMBINE TEST ON AVR (automatic voltage regulation) AND MANUAL CONTROLLER. R R SW W

23 MEASUREMENT OF REACTANCE. R R SW W

24 TYPE TEST (CERTIFICATE ONLY) R R R R

25 POST TEST INSPECTION, IF REQUIRED. R R SW W

26 VISUAL AND DIMENSIONAL INSPECTION OF OIL SYSTEM R R W W

27 FULL LOAD TEST, IF REQUIRED R R SW W

28 FUNCTION TEST OF CONTROL PANEL AND INSTRUMENTS. R R SW W

29 FUNCTION TEST OF PROTECTION RELAY. R R SW W

30 FUNCTION TEST OF GENERATOR ASSEMBLY R R W W

GENERAL

31 VISUAL AND DIMENSIONAL INSPECTION OF COMPLETE PACKAGE R R W W

32 NAME PLATE, TAGGING AND MARKING. R R W W

33 MANUFATURER’S DATA BOOK R R R/W R







R 01

6.38 HVAC SYSTEM

COMMODITY: HVAC SYSTEM (NOTE 1)



QC LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


AIR COOLED CONDENSING UNIT / AIR COOLED WATER CHILLER

2 MATERIAL MILL TEST CERTIFICATES FOR MAIN PARTS R R R R

3 VISUAL AND DIMENSIONAL INSPECTION AT ASSEMBLED

CONDITION R R SW W

4 PERFORMANCE TEST RECORDS R R R R

AIR HANDLING UNIT, PUMP, FAN, & BLAST PROOF VALVE

6 OUTLINE DIMENSION CHECK AND VISUAL INSPECTION R R W W

PERFORMANCE TEST RECORDS R R R R

7 STANDARD (MFR) SHOP TEST R R SW SW

CONTROL PANEL AND WIRING

8 MATERIAL TEST CERTIFICATES R R R R

9 OUTLINE DIMENSION CHECK AND VISUAL INSPECTION R R SW SW

10 INSULATION RESISTANCE TEST R R SW SW

11 DIELECTRIC TEST R R SW SW

12 SEQUENCE/ FUNCTION CHECK R R SW W

13 HVAC CONTROL SYSTEM FUNCTION TEST R R SW W

MISCELLANEOUS ITEMS FOR HVAC SYSTEM


16 OUTLINE DIMENSION CHECK AND VISUAL INSPECTION R R W W

GENERAL

17 SURFACE PREPARATION/PAINTING INSPECTION R R SW SW

18 NAME PLATE, TAGGING AND MARKING. R R W W


R 01


QC LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

19 MANUFACTURER’S DATA BOOK R R R/W R/W







R 01

6.39 PIPE

COMMODITY: PIPE (NOTE 1,2 & 3)



QC LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 WPS/PQR R R R R

3 POST WELD HEAT TRATMENT (IF REQUIRED) R R SW SW

4 NDE (IF REQUIRED) R R R R

5 HYDROSTATIC TEST (IF REQUIRED) R R R R

6 DIMENSIONAL CHECK AND VISUAL INSPECTION (ESPECIALLY,

ROUNDNESS CHECK) R R SW SW

7 HARNESS TEST (IF REQUIRED) R R SW SW

8 IMPACT TEST (IF REQUIRED) R R SW SW

9 HIC TEST (IF REQUIRED) R R SW SW


11 ADDITIONAL MECHANICAL AND CHEMICAL TEST (IF

REQUIRED) R R SW W

12 SURFACE PREPARATION/PAINTING INSPECTION REPORTS

R R SW SW

13 MARKING CHECK R R SW SW



PRESERVATION,) R SW SW W



NOTE 1. 100% INSPECTION WILL BE CARRIED OUT ONLY FOR CARBON STEEL PIPE 26” AND OVER, OR SUBJECT TO NACE REQ’T, OR LOW ALLOY (Cr-Mo) AND STAINLESS STEEL PIPE 10” AND OVER.

2. EXCEPT FOR ITEMS SPECIFIED IN NOTE-1, CONTRACTOR INSPECTION WILL BE CARRIED OUT AT RANDOM AT LEAST 10% OF THE TOTAL ORDERED QUANTITIES OF COMMODITIES.

3. VENDOR SHALL SUBMIT MANUFACTURER’S DATA RECORDS AS REQUIRED.


R 01

6.40 SHOP FABRICATED PIPE

COMMODITY: SHOP FABRICATED PIPE (NOTE 1,2 & 3)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

1 PRE INSPECTION MEETING R R W W


3 WPS/PQR R R R R

4 POST WELD HEAT TRATMENT (IF REQUIRED) R R SW SW

5 NDE (IF REQUIRED) R R SW SW

6 HYDROSTATIC TEST (IF REQUIRED) R R SW W


8 HARNESS TEST (IF REQUIRED) R R SW SW

9 IMPACT TEST (IF REQUIRED) R R SW SW

10 HIC TEST (IF REQUIRED) R R SW SW


12 ADDITIONAL MECHANICAL AND CHEMICAL TEST (IF

REQUIRED) R R SW W


R R SW W











R 01

6.41 FLANGE

COMMODITY: FLANGE (NOTE 1,2 & 3



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 WPS/PQR R R R R

3 POST WELD HEAT TRATMENT (IF REQUIRED) R R R R

4 NDE (IF REQUIRED) R R R SW

5 HARNESS TEST, IMPACT TEST, PMI. (IF REQUIRED) R R R SW

6 ADDITIONAL MECHANICAL TEST AND CHEMICAL TEST (IF

REQUIRED) R R SW SW


8 MARKING CHECK R R SW W










R 01

6.42 FITTING

COMMODITY: FITTING (NOTE 1,2 & 3)



INSPECTION BY NOTE

CQ1 CQ2 CQ3 CQ4


2 WPS/PQR R R R R



5 HARNESS TEST, IMPACT TEST, PMI. (IF REQUIRED) R R SW SW


REQUIRED) R R SW SW

7 DIMENSIONAL CHECK AND VISUAL INSPECTION R SW SW SW


9 SURFACE PREPARATION/PAINTING INSPECTION REPORTS R R R R






NOTE 1. 100% INSPECTION WILL BE CARRIED OUT ONLY FOR CARBON STEEL FITTINGS 26” AND OVER, OR SUBJECT TO NACE REQ’T, OR LOW ALLOY (Cr-Mo) AND STAINLESS STEEL PIPE 10” AND OVER.




R 01

6.43 SPRING HANGER AND PIPE SUPPORT

COMMODITY: SPRING HANGER AND PIPE SUPPORT (NOTE 1 &2)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 WPS/PQR R R R R




6 FUNCTIONAL TEST (CONSTANT AND VARIABLE SPRING) R R SW SW



R R SW W

9 MARKING CHECK R R W W






NOTE 1. UNLESS OTHERWISE SPECIFIED, CONTRCTOR INSPECTION WILL BE CARRIED OUT AT RANDOM FOR ATLEAST 10% OF THE TOTAL ORDERED QUANTITIES AND COMMODITIES.



R 01

6.44 ORDINARY TYPE VALVES (CASTING & FORGED)

COMMODITY: ORDINARY TYPE VALVES (CASTING & FORGED) note 1-2-3-4-5



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 MATERIAL TEST CERTIFICATES FOR MAIN COMPONENT R R R R

3 WPS/PQR R R R R





REQUIRED) R R SW SW


9 PRESSURE TEST & SEAT LEAK TEST R R W H

10 OPERATIONAL TEST R R SW SW


12 SURFACE PREPARATION/PAINTING INSPECTION REPORTS R R SW W






NOTE 1. 100% INSPECTION OF CAST OR FORGED CS VALVES FOR COLD SERVICE, SOUR SERVICE AND ALL CAST VALVES CLASS 600 LBS AND ABOVE.

2. 100 % INSPECTION OF ALLOY AND STAINLESS STEEL VALVES 12” AND ABOVE.

3. AT LEAST 10 % INSPECTION WILL BE CONDUCTED FOR THE OTHER SERVICES AND COMMODITIES (CAST IRON, BRASS, ALUMINIUM AND OTHER NON-FERROUS OR NON-METALLIC VALVES) EXCEPT FOR ITEMS SPECIFIED IN NOTE 1 & 2.


5. BALL VALVE TEST SHALL INCLUDE, TESTING OF SEAT RELIEF DESIGN EFFECTIVENESS.


R 01

Valve Category Minimum Sample Size

(% of Item)

All manual and actuated on-off valves NPS 2 and smaller 10%

Manual and actuated valve on-off, 2<valves<14 NPS and less than ASME Class 600

25%

All manual and actuated on-off valves NPS 14 and above

All manual and actuated on off valves > 2” and ASME Class 600 and above 100%

All high value/process critical/severe service control valves 100%

All other control valves 10%

Severe Service: - Valves with noise control trim, anti-cavitation trim, high pressure (>= 600 ASME Class)

Process Critical –Valves as deemed critical by contractor and specified in the data sheet.


R 01

6.45 CRYOGENIC TYPE VALVES (CASTING & FORGED)

COMMODITY: CRYOGENIC TYPE VALVES (CASTING & FORGED) note 1-2-3



INSPECTION BY NOTE

CQ1 CQ2 CQ3 CQ4


2 MATERIAL TEST CERTIFICATES FOR MAIN COMPONENT R R R R

3 WPS/PQR R R R R


5 CRYOGENICT TEST (IF REQUIRED) R R SW SW


7 IMPACT TEST R R SW SW

8 HARNESS TEST, PMI. (IF REQUIRED) R R SW SW


REQUIRED) R R SW SW


11 PRESSURE TEST & SEAT LEAK TEST R R W H

12 OPERATIONAL TEST R R W W


14 SURFACE PREPARATION/PAINTING INSPECTION REPORTS R R SW W






NOTE 1. 100% INSPECTION OF CAST OR FORGED CS VALVES FOR COLD SERVICE, SOUR SERVICE AND ALL CAST VALVES CLASS 600 LBS AND ABOVE.

2. AT LEAST 10 % INSPECTION WILL BE CONDUCTED FOR THE OTHER SERVICES AND COMMODITIES (CAST IRON, BRASS, ALUMINIUM AND OTHER NON-FERROUS OR NON-METALLIC VALVES) EXCEPT FOR ITEMS SPECIFIED IN NOTE 1 & 2.



R 01

Valve Category Minimum Sample Size

(% of Item)

All manual and actuated on-off valves NPS 2 and smaller 10%

Manual and actuated valve on-off, 2<valves<14 NPS and less than ASME Class 600

25%

All manual and actuated on-off valves NPS 14 and above

All manual and actuated on off valves > 2” and ASME Class 600 and above 100%

All high value/process critical/severe service control valves 100%

All other control valves 10%

Severe Service: - Valves with noise control trim, anti-cavitation trim, high pressure (>= 600 ASME Class)

Process Critical –Valves as deemed critical by contractor and specified in the data sheet.


R 01

6.46 STRAINER

COMMODITY: STRAINER (NOTE 1 & 2)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 WPS/PQR R R R R




6 PRESSURE TEST R R SW W



9 SURFACE PREPARATION/PAINTING INSPECTION REPORTS R R SW SW



PRESERVATION,) R W W W



NOTE 1. UNLESS OTHERWISE SPECIFIED, CONTRACTOR INSPECTION WILL BE CARRIED OUT AT RANDOM AT LEST 10% OF THE TOTAL ORDERED QUANTITIES OF COMMODITIES.



R 01

6.47 EXPANSION JOINT

COMMODITY: EXPANSION JOINT (NOTE 1,2 & 3)



QC LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 WPS/PQR R R R R




6 PRESSURE TEST R R SW W



9 SURFACE PREPARATION/PAINTING INSPECTION REPORTS R R SW SW






NOTE 1. CONTRACTOR INSPECTION AT SHOP WILL BE CARRIED OUT ONY FOR EXPANSION JOINT 4” AND OVER.

2. VENDOR INSPECTION WILL BE FINAL FOR THE OTHER COMMODITIES EXCEPT FOR ITEMS SPECIFIED IN NOTE 1.



R 01

6.48 FLEXIBLE HOSE AND QUICK CONNECTOR

COMMODITY: FLEXIBLE HOSE AND QUICK CONNECTOR (NOTE 1,2,3&4)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 PRESSURE TEST R R SW SW





PRESERVATION,) R SW W W



NOTE 1. CONTRACTOR INSPECTION AT SHOP WILL BE CARRIED OUT ONY FOR FLEXIBLE HOSE 4” AND OVER.

2. VENDOR INSPECTION WILL BE FINAL FOR THE OTHER COMMODITIES EXCEPT FOR ITEMS SPECIFIED IN NOTE 1.

3. UNLESS OTHERWISE SPECIFIED, CONTRACTOR INSPECTION WILL BE CARRIED OUT AT RANDOM AT LEAST 10% OF THE TOTAL ORDERED QUANTITIES OF COMMODITIES.



R 01

6.49 LV SWITCHGEAR / MOTOR CONTROL CENTER (MCC)

COMMODITY: LV SWITCHGEAR / MOTOR CONTROL CENTER (MCC) (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4



ROUTINE TEST AND SPECIFIC TEST

3 TEMPERATURE RISE CHECK R R W W

4 SHORT CIRCUIT WITHSTAND TEST R R W W

5 MECHANICAL INTER LOCK TEST R R W W

6 MAIN CIRCUIT RESISTANCE MEASUREMENT R R W W

7 AUXILIARY CIRCUIT VOLATGE TEST R R W W

8 DIELECTRIC TEST R R W W

9 OPERATION AND INJECTION TESTS OF PROTECTIVE RELAYS R R W W

10 MECHANICAL OPERATION TEST R R W W

11 OPERATION SEQUENCE AND FUNCTIONAL TEST OF ALL

EQUIPMENT AND CIRCUIT R R W H

12 INSTRUMENT CALIBRATION AND SETTING R R R R

13 CABLING AND WIRING CHECK R R W W

14 EARTHING LOOP CHECK OF INSTRUMENTS R R W W

15 ROUTINE TEST CERTIFICATES REVIEW FOR MAIN

COMPONENTS R R R R

16 OTHER TEST IN ACCORDANCE TO IEC R R R R


R R SW SW

18 DIMENSIONAL CHECK AND VISUAL INSPECTION R R W W






R 01



NOTE 1. VENDOR SHALL SUBMIT MANUFACTURER’S DATA RECORDS AS REQUIRED.


R 01

6.50 UNINTERRUPTIBLE POWER SUPPLIES (UPS)

COMMODITY: UNINTERRUPTIBLE POWER SUPPLIES (UPS) (NOTE 1)



INSPECTION BY NOTE

CQ1 CQ2 CQ3 CQ4


2 VISUAL&DIMENSIONAL INSPECTION R R W W


4 TEMPERATURE RISE TEST R R SW W

5 OPERATION TEST R R SW W

6 AC OUTPUT CHARACTERISTIC TEST R R SW W

7 POWER FREQUENCY VOLTAGE WITHSTAND TEST R R SW W

8 EFFEICIENCY AND INPUT POWER FACTOR TEST R R SW SW

9 OTHER INSPECTION/TEST STIPULATED IN THE PO SPECIFICATION, IF ANY

R R W W

10 MANUFACTURER’S DATA RECORDS R R R R

11 MARKING CHECK R SW W W








R 01

6.51 INDUCTION MOTORS (LV & MV)

COMMODITY: INDUCTION MOTORS (LV & MV) (note 1,2,3,4)



INSPECTION BY NOTE

CQ1 CQ2 CQ3 CQ4




4 INSULATION RESISTANCE TEST R R W W

5 DIELECTRIC STRENGTH TEST R R W W

6 TEMPERATURE RISE TEST R R W W

7 NO-LOAD TEST R R W W

8 LOCKED ROTOR TEST R R W W

9 HIGH-VOLTAGE TEST R R W W

10 MEASUREMENT OF VIBRATION R R W W

11 MEASUREMENT OF NOISE R R W W

12 MEASUREMENT OF WINDING RESISTANCE R R W W

13 MEASUREMENT OF SHAFT VOLTAGE R R W W

14 HEATER TEST R R SW SW

15 FUNCTIONAL AND PERFORMANCE TEST (FAT) R R W H

16 OTHER INSPECTION/TEST STIPULATED IN THE P.O. SPECIFICATION, IF ANY. R R W W


R R SW W




PRESERVATION,) R SW W H




R 01


2 NO WITNESS INSPECTION IS REQUIRED FOR INDUCTION MOTOR LESS THAN 1000V, ONLY REVIEW OF INSPECTION AND TEST RECORDS.

3 ROUTINE AND TYPE TEST CERTIFICATES FOR MOTORS SHALL BE SUBMIITTED BY VENDOR. 4 STARTING TORQUE/SPEED CHECK BY COMPARING TORQUE SPEED CURVE OF LOAD WITH

TORQUE SPEED CURVE OF MOTOR AT 75% OF RATED VOLTAGE. (FOR LOW VOLTAGE MOTORS OVER 75KW RATING.)


R 01

6.52 DRY TYPE TRANSFORMER

COMMODITY: DRY TYPE TRANSFORMER (NOTE 1-2-3-4)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4




4 INSULATION RESISTANCE TEST R R SW W

5 MEASUREMENT OF WINDING RESISTANCE R R W W

6 MEASUREMENT OF VOLTAGE RATIO R R W W

7 MEASUREMENT OF NO-LOAD LOSS AND CURRENT R R W W

8 MEASUREMENT OF SHORT-CIRCUIT IMPEDANCE AND LOAD LOSS R R W W


10 DIELECTRIC RESISTANCE TEST R R W W

11 INDUCED OVER VOLTAGE WITHSTAND TEST R R W W

12 SEPARATE –SOURCE VOLTAGE WITHSTAND TEST R R W W

13 MEASUREMENT OF NOISE LEVEL R R W W

14 SHORT CIRCUIT TEST R R W W


R R SW W








2 ALL TRANSFORMERS ABOVE 1000KVA SHALL BE TESTED INDIPENDENT OF VOLTAGE

RANGE


R 01

3 TEMPERATURE RISE TEST SHALL BE MADE ON THE UNIT OF EACH TRANSFORMER SIZE 4 EQUIPMENT SHALL BE COMPLETELY SHOP-ASSEMBLED IN ORDER TO VERIFY THE

SPECIFIED FUNCTION AT SHOP ACCORDING TO DESIGN DATA, AND TO CHECK THE ELECTRICAL SYSTEAM. DISASSEMBLED PARTS MUST BE CLEARLY MATCH-MARKED FOR FIELD RE-ASSEMBLING.


R 01

6.53 OIL-IMMERSED TYPE TRANSFORMER

COMMODITY: OIL-IMMERSED TYPE TRANSFORMER (NOTE1-2-3-4-5-6)



INSPECTION BY NOTE

CQ1 CQ2 CQ3 CQ4





5 MEASURAMENT OF WINDING RESISTANCE. R R W W

6 MEASUREMENT OF VOLTAGE RATIO R R W W

7 MEASUREMENT OF NO-LOAD LOSS AND CURRENT R R W W

8 MEASUREMENT OF SHORT-CIRCUIT IMPEDANCE AND LOAD LOSS R R W W

9 DIELECTRIC RESISTANCE TEST R R W W

10 TEST ON-LOAD TAP – CHANGERS, WHERE APPROPRIATE

R R W W

11 SEPARATE –SOURCE VOLTAGE WITHSTAND TEST R R W W


13 TYPE TEST RECORDS (Impulse test, measurement of zero-sequence impedance, thermal ability to withstand short circuit, short circuit test)

R R R R

14 CONTROL PANEL TEST R R W W

15 INDUCED OVERVOLTAGE WITHSTAND TEST R R W W

16 ASSEMBLING/DISASSEMBLING R R W W

17 INSTRUMENT CALIBRATION R R R R

18 CURRENT TRANSFORMER TEST R R W W

19 PROTECTION DEVICES R R W W


R R SW W






R 01



NOTE 1. VENDOR SHALL SUBMIT MANUFACTURER’S DATA RECORD AS REQUIRED.

2. NO WITNESSED INSPECTION IS REQUIRED FOR TRANSFORMER LESS THAN 1000V, ONLY REVIEW OF INSPECTION AND TEST RECORDS.

3. RECORDS FOR ON-LOAD TAP CHANGER TO BE SUBMITTED.

4. ALL TRANSFORMERS ABOVE 1000KVA SHALL BE TESTED INDEPENDENT OF VOLTAGE RANGE.

5. TEMPERATURE RISE TEST SHALL BE MADE ON THE UNIT OF EACH TRANSFORMER SIZE.

6. THE EQUIPMENT SHALL BE COMPLETELY SHOP-ASSEMBLED IN ORDER TO VERIFY THE

SPECIFIED FUNCTION AT SHOP ACCORDING TO DESIGN DATA, AND TO CHECK THE ELECTRICAL SYSTEM. DISASSEMBLED PARTS MUST BE CLEARLY MATCH-MARKED FOR FIELD RE-ASSEMBLING.


R 01

6.54 6KV SWITCHGEAR AND CONTROLGEAR

COMMODITY: 6kV SWITCHGEAR AND CONTROLGEAR (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 VISUAL&DIMENSIONAL INSPECTION R R SW W

ROUTINE TEST &SPECIFIC TEST



5 TEMPERATURE RISE TEST R R SW SW

6 MECHANICAL INTERLOCK TEST R R W W


8 FREQUENCY VOLTAGE TEST R R W W

9 MAIN CIRCUIT RESISTANT MEASUREMENT R R W W

10 AUXILIARY CIRCUIT VOLTAGE TESTS R R W W

11 DIELECTRIC TESTS R R W W



14 MECHANICAL OPERATION TESTS R R W W

15 OPERATION AND FUNCTIONAL TESTS OF ALL EQUIPMENT AND CIRCUIT R R W W

16 CHECK OF WIRING R R R R

17 INTERCHANGEABILITY OF BREAKERS R R R R

18 OTHER TESTS IN ACCORDANCE WITH IEC R R SW SW

19 EARTHING LOOP CHECK OF INSTRUMENT R R SW SW

20 REVIEW ROUTINE TEST OF MAIN COMPONENT’S R R R R


R R SW SW


R 01


CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4









R 01

6.55 33KV SWITCHGEAR

COMMODITY: 33kV SWITCHGEAR (NOTE 1) THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY CONTRACTOR (C), OWNER (O), TPI/TPIA AND SHALL BE IN CORPORATED INTO VENDOR/SUB-VENDOR’S ITP/QCP.


INSPECTION BY NOTE

CQ1 CQ2 CQ3 CQ4




ROUTINE TEST &SPECIFIC TEST




7 MECHANICAL INTERLOCK TEST R R W W


9 FREQUENCY VOLTAGE TEST R R W W

10 MAIN CIRCUIT RESISTANT MEASUREMENT R R W W

11 AUXILIARY CIRCUIT VOLTAGE TESTS R R W W

12 DIELECTRIC TESTS R R W W



15 MECHANICAL OPERATION TESTS R R W W

16 OPERATION AND FUNCTIONAL TESTS OF ALL EQUIPMENT AND CIRCUIT R R W H

17 CHECK OF WIRING R R SW SW

18 INTERCHANGEABILITY OF BREAKERS R R W W

19 OTHER TESTS IN ACCORDANCE WITH IEC R R SW SW

20 EARTHING LOOP CHECK OF INSTRUMENT R R W W

21 REVIEW ROUTINE TEST OF MAIN COMPONENT’S R R R R


R R SW W


R 01


INSPECTION BY NOTE

CQ1 CQ2 CQ3 CQ4

23 MANUFACTURER’S DATA RECORDS R R R/W R/W

24 MARKING CHECK R W W W







R 01

6.56 CABLES

COMMODITY: CABLES (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 VISUAL&DIMENSIONAL INSPECTION R R SW SW

3 INSULATION RESISTANCE TEST R R R R

4 HIGH VOLATGE TEST R R SW SW

5 CONDUCTOR RESISTANCE MEASUREMENT R R SW SW




PRESERVATION,) R SW W W





R 01

6.57 DISTRBUTION PANELS

COMMODITY: DISTRBUTION PANELS (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4




4 HIGH VOLTAGE TEST R R W W

5 FUNCTIONAL TEST R R W H



R R SW W








R 01

6.58 CONTROL VALVES/ESDV’S/BDV’S /ON-OFF VALVES

COMMODITY: CONTROL VALVES/ESDV’S/BDV’S /ON-OFF VALVES (NOTE 1)

(ESDV: Emergency Shut down valves)

(BDV : Blow down valves)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

VALVE

1 PRE INSPECTION MEETING R R W W


3 NON DISTRUCTIVE TESTING (IF SPECIFIED) R R SW W

4 PRESSURE TEST/TIGHTNESS TEST R R W H

5 SEAT LEAKAGE TEST R R W H

6 PARTIAL STROKE TEST R R W H

7 PERFORMANCE TEST INCLUDING OPEN/CLOSE CHECK R R SW W


ACTUATOR

9 DIMENSONAL AND VISUAL INSPECTION R R SW W


11 CHECK OF SPARE PARTS AND SPECIAL TOOLS IF REQUIRED R R SW SW


GENERAL

13 CHECK NAME AND TAG PLATE R R W W


R R SW W






R 01



6.59 INSTRUMENT BULKS

COMMODITY: INSTRUMENT BULKS (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4


2 DIMENSIONAL CHECK /VISUAL INSPECTION R R SW W

3 CALIBRATION CHECK R R R R


5 SURFACE PREPARATION/PAINTING INSPECTION REPORTS (IF APPLICABLE) R R R R








R 01

6.60 INSTRUMENT PRESSURE AND TEMPERATURE GAUGE

COMMODITY: INSTRUMENT AND TEMPERATURE GAUGE (NOTE 1)



CQ LEVEL NOTE

CQ1 CQ2 CQ3 CQ4

1 MATERIAL CERTIFICATES REVIEW (wetted parts, accessories) R R R R

2 DIMENSIONAL CHECK /VISUAL INSPECTION R R W W

3 DYE PENETRANT TEST (PT) (IF required) R R SW SW

4 CALIBRATION CHECK R R R R


6 SURFACE PREPARATION/PAINTING INSPECTION REPORTS (IF APPLICABLE) R R R R







minimum inspection requirements (itp) for purchased...

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