millennium cable industries · 2019. 11. 27. · 40mm diameter power cables. standards followed...
TRANSCRIPT
MCI
MILLENNIUM CABLE INDUSTRIES
A Legacy Quality and Service
Electric Cable I Electrical Wire HarnessCopper Processing I Thermoplastics
Annual Turnover:
US $10 ~ 15 M
Covered Area: 60,000 Sq Ft.
Number of Extrusion Lines:
10
Daily Copper Processing Capacity:
~ 7 Tons
Monthly Wire Production Capacity:
10,000 ~ 15,000 Km
Certifications:
ISO 9001:2015
MCI Facts and Figures:
In-House Facilities:
Copper Processing Unit
In-House Tool and Die
Machine Center
In-House Thermoplastic
Research and Manufacturing
INTRODUCTION:
CABLE EXTRUSION UNIT: MCI has ten semi-automatic extrusion lines manned by a highly qualified workforce. All our extrusion lines are equipped with Self Centering Dies, High Precision Electric Heaters, Spark Testers, in line Digital Diameter Controllers and In Line Digital Counter Meters. All machines are subject to a stringent Preventive Maintenance Program which ensures consistency in quality and efficiency of the production process. We are currently manufacturing up to Fifteen Thousand Kilometers per month (15,000 Km/month) of different varieties, colors and gauges of cables from Ultra- Thin (Compressed Conductor) 0.2mm wire to 40mm diameter Power Cables. Standards followed include DIN 72551, JIS C3406, JASO D611, ISO 6722, BS 6862 IS 2465 and various SAE standards.
MILLENNIUM CABLE INDUSTRIES
MCI
Millennium Cable Industries (MCI) specializes in manufacturing of flexible electric cables and wires used
in wiring harness of Automobiles, Switchgears, Distribution Panels, Residential and Commercial Buildings
and Consumer Electronics etc. Since its humble start in 1990, MCI has grown in tandem with the robust
Pakistani Industry. Today, MCI is an efficient and self-contained cable and wire industry situated on the
perimeter of Lahore in a purpose built 60,000 sq. ft factory manned by an experienced and qualified
workforce.
MCI has evolved flexible production systems to ensure smooth and seamless processing of the large
variety of wires used in wiring harnesses while maintaining stringent quality standards of our esteemed
clients. Our clients are first tier vendors of various Japanese, Korean, European, Chinese and North
American Automotive OEM’s like Toyota, Suzuki, Honda and Hyundai.
A well-developed vendor base, a complete in-house machineshop, state of the art wire manufacturing
setup and a host of support departments through-out the wire harness vertical gives MCI a decisive edge
over its competitors. Be it a seasonal demand surge, a tight deadline or a specific customization MCI has
the men, machines and processes to meet all these challenges.
We strive our best to instill quality into all our activities. We maintain a highly efficient Quality Department which thoroughly checks incoming raw material, in process materials and finished product quality. It has the additional mandate of improving the production process to reduce the probability of a fault from a similar cause. QA department has access to a complete inhouse product and raw material Testing Lab where we conduct numerous tests including Heat Shock, Ageing, Scrape Abrasion, Elongation, Tensile Strength, Conductor Resistance and Insulation Resistance. Team MCI believes in continuous improvement by improving both machinery and skill set of our workers. Regular quality meetings, training sessions and Quality Circle Meetings are organized to continuously monitor and improve our systems, machines and skill set. Our focus on quality and our efforts towards improvement of systems culminate in the fulfillment ofour company objective i.e.,
“On Time Delivery of High Quality Products”
At MCI we continuously evolve with the automotive and consumer electronics wiring harness industry. MCI has commissioned an inhouse Thermoplastics Research, Development and Manufacturing Division to cater to the complex Insulation requirements of leading OEM’s. MCI has the honor of being the first company in Pakistan to work with Environment Friendly Non Halogen and ROHS compliant Lead Free Compounds. Other special insulation compounds include Cross Linked PE and PVC used in higher temperature applications. Our expertise in thermoplastics allow us to manufacture compounds which can withstand heat, oil and other elements on a battery cable placed inside the engine compartment or a cable exposed to elements on a roof top powering a Solar Cell.
COPPER PROCESSING UNIT (CPU): MCI has an in-house copper processing unit capable of processing 4mm rods into various smaller sizes and gauges. Once the rod has been processed into required diameter it is annealed and then bunched as per applicable standards. Use of high speed Japanese and Western European Bunchers ensure quality copper “rope” which is the primary ingredient for a high quality automotive cable. Resistance and other variables of the copper rope are thoroughly tested to ensure compliance with applicable standards. CPU has a capacity of processing up to 7 tons per day. The CPU also has a tinning unit for manufacturing tin coated cables used for applications such as phone lines and Solar Power Cables.
THERMOPLASTICS DIVISION:
QUALITY:
Strict adherence to Quality
Over 20 years experience of dealing with leading Japanese OEM’s
SAP Enterprise Resource Planning Software
MCI Facts and Figures:
MCI
ACCREDITEDManagement Systems
Certification BodyMSCB-107
ISO
900
1:20
15
STAREGISTER
MCI manufactures Wire Harnesses and Power Cables for Home Appliances and Consumer Electronics as per customer designs using latest cutting, stripping, crimping, stamping and injection molding machines.
Wire Harness for Electrical Appliances
MCI
What makes us dirent?
30 Years Legacy Understanding&Adherence
Workplace Safety & OSHA Compliance
Wide Range Of Cables InternationalCertifications
“HIGHLY TRAINED
AND DIVERSE WORKFORCE
“IN-HOUSE INJECTION MOULDING
FLEXIBLE PRODUCTION SYSTEM FOR
SMALLER MOQ’s“
IN-HOUSE WIRE &
THERMOPLASTICSMANUFACTURING“
MC
I
TECH
NICA
L DA
TA O
F AU
TO W
IRE
JASO
Sta
ndar
d
AV1
JIS
Gene
ral P
urpo
se -
Basi
c Ty
pe
0.5
0.85
1.25 2 3 5 8 15 20 30 0.5f
0.75
f
1.25
f
7 16 16 26 41 65 50 84 41 70 20 30 50
0.32
0.26
0.32
0.32
0.32
0.32
0.45
0.45 0.8
0.8
0.18
0.18
0.18
1.0
1.2
1.5
1.9
2.4
3.0
3.7
4.8
6.0
8.0
1.0
1.2
1.5
32.7
22.0
14.3
8.81
5.59
3.52
2.32
1.38
0.88
7
0.52
0
36.7
24.4
14.7
0.60
0.60
0.60
0.60
0.70
0.80
0.90
1.10
1.10
1.40
0.60
0.60
0.60
2.2
2.4
2.7
3.1
3.8
4.6
5.5
7.0
8.2
10.8
2.2
2.4
2.7
2.4
2.6
2.9
3.4
4.1
4.9
5.8
7.4
8.8
11.5
2.4
2.6
2.9
12 16 21 28 38 51 66 92 121
168
12 15 21
mm
2m
mm
mm
Ω/m
mm
mm
mm
A
Nom
inal
Cr
oss
Sect
ion
No. o
fSt
rand
s
Diam
eter
ofSt
rand
Oute
rDi
amet
er
Cond
ucto
r
Elec
tric
Resi
stan
ceat
20°
C
Wal
lTh
ickn
ess
(nom
.)
Insu
latio
nOv
eral
l Dia
met
er
Nom
inal
Max
imum
Mos
tel
ectr
icca
paci
tyva
lues
Allo
wab
le c
urre
nt v
alue
of
the
cond
ucto
r in
sula
tion
is b
ased
on
calc
ulat
ion
for
the
max
imum
tem
pera
ture
80°C
and
the
ambi
ent t
empe
ratu
re 4
0°C
.
0.3
0.5
0.85
1.25 2 3 5 0.3f
0.5f
0.75
f
1.25
f
2f
7 7 16 16 26 41 65 15 20 30 50 37
0.26
0.32
0.26
0.32
0.32
0.32
0.32
0.18
0.18
0.18
0.18
0.26
0.8
1.0
1.2
1.5
1.9
2.4
3.0
0.8
1.0
1.2
1.5
1.9
50.2
32.7
22.0
14.3
8.81
5.59
3.52
48.9
36.7
24.4
14.7
9.50
0.50
0.50
0.50
0.50
0.50
0.60
0.70
0.50
0.50
0.50
0.50
0.50
1.8
2.0
2.2
2.5
2.9
3.6
4.4
1.8
2.0
2.2
2.5
2.9
1.8
2.0
2.2
2.5
2.9
3.6
4.4
1.8
2.0
2.2
2.5
2.9
9 12 15 21 27 37 50 9 11 14 20 26
mm
2m
mm
mm
Ω/m
mm
mm
mm
A
Nom
inal
Cr
oss
Sect
ion
No. o
fSt
rand
s
Diam
eter
ofSt
rand
Oute
rDi
amet
er
Cond
ucto
r
Elec
tric
Resi
stan
ceat
20°
C
Wal
lTh
ickn
ess
(nom
.)
Insu
latio
nOv
eral
l Dia
met
er
Nom
inal
Max
imum
Mos
tel
ectr
icca
paci
tyva
lues
Allo
wab
le c
urre
nt v
alue
of
the
cond
ucto
r in
sula
tion
is b
ased
on
calc
ulat
ion
for
the
max
imum
tem
pera
ture
80
°C a
nd th
e am
bien
t tem
pera
ture
40
°C.
AVS
2JA
SO G
ener
al P
urpo
se -
Thin
Wal
l Ins
ulat
ed T
ype
AVSS
3JA
SO G
ener
al P
urpo
se -
Extra
Thi
n W
all I
nsul
ated
Typ
e
0.3
0.5
0.85
1.25
0.3f
0.5f
0.75
f
1.25
f
2f
7 7 19 19 19 19 19 37 37
0.26
0.32
0.24
0.29
0.16
0.19
0.23
0.21
0.26
0.8
1.0
1.2
1.5
0.8
1.0
1.2
1.5
1.8
50.2
32.7
21.7
14.9
48.8
34.6
23.6
14.6
9.50
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.40
1.4
1.6
1.8
2.1
1.4
1.6
1.8
2.1
2.6
1.5
1.7
1.9
2.2
1.5
1.7
1.9
2.2
2.7
9 12 15 21 8 11 14 19 26
mm
2m
mm
mm
Ω /m
mm
mm
mm
A
Nom
inal
Cr
oss
Sect
ion
No. o
fSt
rand
s
Diam
eter
ofSt
rand
Oute
rDi
amet
er
Cond
ucto
r
Elec
tric
Resi
stan
ceat
20°
C
Wal
lTh
ickn
ess
(nom
.)
Insu
latio
nOv
eral
l Dia
met
er
Nom
inal
Max
imum
Mos
tel
ectr
icca
paci
tyva
lues
Allo
wab
le c
urre
nt v
alue
of
the
cond
ucto
r in
sula
tion
is b
ased
on
calc
ulat
ion
for
the
max
imum
tem
pera
ture
90°C
and
the
ambi
ent t
empe
ratu
re 4
0°C
.
AVSS
H4
JASO
Hea
t Res
ista
nt W
ires
- Hea
t Res
ista
nt a
nd
Extra
Thi
n W
all I
nsul
ated
.
0.3f
0.5f
0.75
f
1.25
f
2f
19 19 19 37 37
0.16
0.19
0.23
0.21
0.26
0.8
1.0
1.2
1.5
1.8
48.8
34.6
23.6
14.6
9.50
0.30
0.30
0.30
0.30
0.40
1.4
1.6
1.8
2.1
2.6
1.5
1.7
1.9
2.2
2.7
8 10 13 18 25
mm
2m
mm
mm
Ω/m
mm
mm
mm
A
Nom
inal
Cr
oss
Sect
ion
No. o
fSt
rand
s
Diam
eter
ofSt
rand
Oute
rDi
amet
er
Cond
ucto
r
Elec
tric
Resi
stan
ceat
20°
C
Wal
lTh
ickn
ess
(nom
.)
Insu
latio
nOv
eral
l Dia
met
er
Nom
inal
Max
imum
Mos
tel
ectr
icca
paci
tyva
lues
Allo
wab
le c
urre
nt v
alue
of
the
cond
ucto
r in
sula
tion
is b
ased
on
calc
ulat
ion
for
the
max
imum
tem
pera
ture
100°C
and
the
ambi
ent t
empe
ratu
re 6
0°C
.
0.5
0.85
1.25 2 3 5 8 0.5f
0.75
f
1.25
f
2.0f
7 16 16 26 41 65 50 20 30 50 37
0.32
0.26
0.32
0.32
0.32
0.32
0.45
0.18
0.18
0.18
0.26
1.0
1.2
1.5
1.9
2.4
3.0
3.7
1.0
1.1
1.5
1.8
32.7
20.8
14.3
8.81
5.59
3.52
2.32
36.7
24.4
14.7
9.50
0.50
0.50
0.60
0.60
0.70
0.80
0.80
0.50
0.50
0.60
0.60
2.0
2.2
2.7
3.1
3.8
4.6
5.3
2.0
2.2
2.7
3.0
2.2
2.4
2.9
3.4
4.1
4.9
5.6
2.2
2.4
2.9
3.3
10 13 17 24 33 45 59 9 12 17 24
mm
2m
mm
mm
Ω/m
mm
mm
mm
A
Nom
inal
Cr
oss
Sect
ion
No. o
fSt
rand
s
Diam
eter
ofSt
rand
Oute
rDi
amet
er
Cond
ucto
r
Elec
tric
Resi
stan
ceat
20°
C
Wal
lTh
ickn
ess
(nom
.)
Insu
latio
nOv
eral
l Dia
met
er
Nom
inal
Max
imum
Mos
tel
ectr
icca
paci
tyva
lues
Allo
wab
le c
urre
nt v
alue
of
the
cond
ucto
r in
sula
tion
is b
ased
on
calc
ulat
ion
for
the
max
imum
tem
pera
ture
12
0°C
and
the
ambi
ent t
empe
ratu
re 7
0°C
.
AEX
5JA
SO H
eat R
esis
tant
Wire
s - H
eat R
esis
tant
and
Cr
ossl
inke
d PE
insu
late
dAV
X6
JASO
Hea
t Res
ista
nt W
ires
- Hea
t Res
ista
nt a
nd
Cros
slin
ked
PVC
insu
late
d.
0.5
0.85
1.25 2 3 5 8 0.5f
0.75
f
1.25
f
7 16 16 26 41 65 50 20 30 50
0.32
0.26
0.32
0.32
0.32
0.32
0.45
0.18
0.18
0.18
1.0
1.2
1.5
1.9
2.4
3.0
3.7
1.0
1.2
1.5
32.7
20.8
14.3
8.81
5.59
3.52
2.32
36.7
24.4
14.7
0.50
0.50
0.60
0.60
0.70
0.80
0.80
0.50
0.50
0.60
2.0
2.2
2.7
3.1
3.8
4.6
5.3
2.0
2.2
2.7
2.2
2.4
2.9
3.4
4.1
4.9
5.6
2.2
2.4
2.9
12 15 20 27 37 49 64 11 14 20
mm
2m
mm
mm
Ω/m
mm
mm
mm
A
Nom
inal
Cr
oss
Sect
ion
No. o
fSt
rand
s
Diam
eter
ofSt
rand
Oute
rDi
amet
er
Cond
ucto
r
Elec
tric
Resi
stan
ceat
20°
C
Wal
lTh
ickn
ess
(nom
.)
Insu
latio
nOv
eral
l Dia
met
er
Nom
inal
Max
imum
Mos
tel
ectr
icca
paci
tyva
lues
Allo
wab
le c
urre
nt v
alue
of
the
cond
ucto
r in
sula
tion
is b
ased
on
calc
ulat
ion
for
the
max
imum
tem
pera
ture
80°C
and
the
ambi
ent t
empe
ratu
re 4
0°C
.
MC
ISA
E St
anda
rd
TWP
2SA
E Th
in W
all,
Ther
mop
last
ic In
sula
ted
HDT
3SA
E He
avy
Duty
, The
rmop
last
ic Is
ulat
edGP
T1
SAE
Gene
ral P
urpo
se, T
herm
opla
stic
Insu
late
d
20 20 18 16 14 12 10 8
7 19 19 19 19 19 19 50
0.32
0.19
0.23
0.29
0.36
0.45
0.58
0.45
1.0
1.0
1.2
1.5
1.8
2.3
3.0
3.7
0.58
0.58
0.58
0.58
0.58
0.66
0.79
0.94
0.41
0.41
0.41
0.41
0.41
0.46
0.55
0.66
2.2
2.2
2.4
2.6
3.0
3.6
4.5
5.6
2.4
2.4
2.5
2.9
3.2
3.8
4.7
6.0
AW
Gm
mm
mm
mm
mm
mm
m
Wir
eS
ize
No.
of
Stra
nds
Dia
met
erof
Stra
ndO
uter
Dia
met
er
Con
duct
or
Wal
lTh
ickn
ess
(nom
.)
Wal
lTh
ickn
ess
(min
.)
Insu
latio
nO
vera
ll D
iam
eter
Nom
inal
Max
imum
24 22 20 20 18 16 14 12 10 8
7 7 7 19 19 19 19 19 19 50
0.20
0.26
0.32
0.19
0.23
0.29
0.36
0.45
0.58
0.45
0.6
0.8
1.0
1.0
1.2
1.5
1.8
2.3
3.0
3.7
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.46
0.50
0.55
0.28
0.28
0.28
0.28
0.28
0.28
0.28
0.32
0.35
0.39
1.4
1.6
1.8
1.8
2.0
2.3
2.6
3.2
3.9
4.8
1.5
1.7
1.9
1.9
2.2
2.4
2.7
3.3
4.0
4.9
AW
Gm
mm
mm
mm
mm
mm
m
Wir
eS
ize
No.
of
Stra
nds
Dia
met
erof
Stra
ndO
uter
Dia
met
er
Con
duct
or
Wal
lTh
ickn
ess
(nom
.)
Wal
lTh
ickn
ess
(min
.)
Insu
latio
nO
vera
ll D
iam
eter
Nom
inal
Max
imum
20 20 18 16 14 12 10 8
7 19 19 19 19 19 19 50
0.32
0.19
0.23
0.29
0.36
0.45
0.58
0.45
1.0
1.0
1.2
1.5
1.8
2.3
3.0
3.7
0.91
0.91
0.94
1.02
1.04
1.17
1.17
1.40
0.64
0.64
0.66
0.71
0.73
0.82
0.82
0.98
2.8
2.8
3.0
3.5
3.9
4.6
5.3
6.5
3.1
3.1
3.4
3.7
4.2
5.1
5.7
7.0
AW
Gm
mm
mm
mm
mm
mm
m
Wir
eS
ize
No.
of
Stra
nds
Dia
met
erof
Stra
ndO
uter
Dia
met
er
Con
duct
or
Wal
lTh
ickn
ess
(nom
.)
Wal
lTh
ickn
ess
(min
.)
Insu
latio
nO
vera
ll D
iam
eter
Nom
inal
Max
imum
CIVU
S10
Ultra
Thi
n-W
all,
Com
pres
sed
Cond
ucto
rCA
VS7
JASO
Thi
n W
all,
with
com
pres
sed
cond
ucto
r
0.3
0.5
0.85
1.25
7 7 19 19
0.26
0.32
0.24
0.29
0.7
0.9
1.1
1.4
50.2
32.7
21.7
14.9
0.35
0.35
0.35
0.35
0.28
0.28
0.30
0.30
1.40
1.60
1.80
2.10
1.50
1.70
1.90
2.20
mm
2m
mm
mmΩ
/m
mm
mm
mm
mm
Nom
inal
C
ross
Sec
tion
No.
of
Stra
nds
Dia
met
erof
Stra
ndO
uter
Dia
met
er
Con
duct
or
Elec
tric
Res
ista
nce
at 2
0°C
Wal
lTh
ickn
ess
(nom
.)
Wal
lTh
ickn
ess
(min
.)
Insu
latio
nO
vera
ll D
iam
eter
Nom
inal
Max
imum
CAVU
S8
JASO
Ultr
a Th
in W
all,
with
com
pres
sed
cond
ucto
r
HFSS
9Ha
loge
n Fr
ee E
xtre
mel
y Th
in-W
all
TECH
NICA
L DA
TA O
F AU
TO W
IRE
mm
2m
mm
mmΩ
/m
mm
mm
mm
mm
Nom
inal
C
ross
Sec
tion
No.
of
Stra
nds
Dia
met
erof
Stra
ndO
uter
Dia
met
er
Con
duct
or
Elec
tric
Res
ista
nce
at 2
0°C
Wal
lTh
ickn
ess
(nom
.)
Wal
lTh
ickn
ess
(min
.)
Insu
latio
nO
vera
ll D
iam
eter
Nom
inal
Max
imum
0.3
0.5
0.85
1.25
7 7 19 19
0.26
0.32
0.24
0.29
0.7
0.9
1.1
1.4
50.2
32.7
21.7
14.9
0.20
0.20
0.20
0.20
0.16
0.16
0.16
0.16
1.1
1.3
1.5
1.8
1.2
1.4
1.6
1.9
mm
2m
mm
mmΩ
/m
mm
mm
mm
mm
Nom
inal
C
ross
Sec
tion
No.
of
Stra
nds
Dia
met
erof
Stra
ndO
uter
Dia
met
er
Con
duct
or
Elec
tric
Res
ista
nce
at 2
0°C
Wal
lTh
ickn
ess
(nom
.)
Wal
lTh
ickn
ess
(min
.)
Insu
latio
nO
vera
ll D
iam
eter
Nom
inal
Max
imum
0.35
f
0.5f
0.75
f
1f
1.25
f
1.5f 2f
19 19 19 19 37 37 37
0.16
0.19
0.23
0.26
0.21
0.23
0.26
0.80
0.95
1.15
1.35
1.50
1.60
1.85
54.4
37.1
24.7
18.5
14.9
12.7
9.42
0.25
0.28
0.30
0.30
0.30
0.30
0.35
0.20
0.22
0.24
0.24
0.24
0.24
0.28
1.30
1.50
1.75
1.95
2.10
2.20
2.55
1.40
1.70
1.90
2.10
2.20
2.40
2.80
mm
2m
mm
mmΩ
/m
mm
mm
mm
Nom
inal
C
ross
Sec
tion
No.
of
Stra
nds
Dia
met
erof
Stra
ndO
uter
Dia
met
er
Con
duct
or
Elec
tric
Res
ista
nce
at 2
0°C
(max
.)
Wal
lTh
ickn
ess
(nom
.)
Wal
lTh
ickn
ess
(min
.)
Insu
latio
nO
vera
ll D
ia
Max
imum
0.13
0.22
0.35 0.5
0.75 1.0
1.25
7 7 7 7 19 19 19
0.16
0.20
0.26
0.32
0.23
0.26
0.29
0.45
0.55
0.70
0.85
1.00
1.20
1.40
210
84.4
54.4
37.1
24.1
18.5
14.9
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.16
0.16
0.16
0.16
0.16
0.16
0.16
0.95
1.05
1.20
1.40
1.60
1.75
2.00
MC
I
TECH
NICA
L DA
TA O
F AU
TO W
IRE
FLRY
Y5
Thin
Wal
l, w
ith M
ulti-
Core
s an
d PV
C sh
eath
FLRY
W-A
6Th
in W
all,
Heat
Res
ista
nt, w
ith S
ymm
etric
Con
duct
or(T
ype
A)
FLRY
-A1
Thin
Wal
l, w
ith S
ymm
etric
Con
duct
or (T
ype
A)
0.22
0.35
0.50
0.75
1.00
1.50
2.00
2.50
7 7 19 19 19 19 19 19
0.20
0.26
0.19
0.23
0.26
0.32
0.36
0.41
0.7
0.8
1.0
1.2
1.3
1.7
2.0
2.1
84.4
54.4
37.1
24.7
18.5
12.7
9.40
7.60
0.25
0.22
5
0.28
0.30
0.30
0.30
0.35
0.35
0.20
0.20
0.22
0.24
0.24
0.24
0.28
0.28
1.20
1.30
1.60
1.90
2.10
2.40
2.80
3.00
mm
2m
mm
mm
Ω /m
mm
mm
mm
Nom
inal
C
ross
Sec
tion
No.
of
Stra
nds
Dia
met
erof
Stra
nd
Out
erD
iam
eter
(max
.)
Con
duct
or
Elec
tric
Resi
stan
ce a
t 20
°C (m
ax)
Wal
lTh
ickn
ess
(nom
.)Insu
latio
nO
vera
ll D
ia
Max
imum
Wal
lTh
ickn
ess
(min
.)
ISO
Stan
dard
FLRY
-B2
Thin
Wal
l, W
ith A
sym
met
ric C
ondu
ctor
(Typ
e B)
0.35
0.50
0.75
1.00
1.50
2.00
2.50
3.00
4.00
6.00
16.0
0
12 16 24 32 30 30 50 45 56 84 126
0.20
0.20
0.20
0.20
0.25
0.30
0.25
0.31
0.30
0.30
0.40
0.80
1.00
1.20
1.30
1.60
1.90
2.10
2.40
2.60
3.20
5.20
54.4
37.1
24.7
18.5
12.7
9.42
7.60
6.15
4.71
3.14
1.16
0.25
0.28
0.30
0.30
0.30
0.35
0.35
0.40
0.40
0.40
0.65
0.20
0.22
0.24
0.24
0.24
0.28
0.28
0.32
0.32
0.32
0.52
1.40
1.60
1.90
2.10
2.40
2.80
3.00
3.40
3.70
4.30
7.20
mm
2m
mm
mm
Ω /m
mm
mm
mm
Nom
inal
C
ross
Sec
tion
No.
of
Stra
nds
Dia
met
erof
Stra
nd
Out
erD
iam
eter
(max
.)
Con
duct
or
Elec
tric
Resi
stan
ce a
t 20
°C (m
ax)
Wal
lTh
ickn
ess
(nom
.)Insu
latio
nO
vera
ll D
ia
Max
imum
Wal
lTh
ickn
ess
(min
.)
FLUY
-A3
Ultra
Thi
n W
all,
with
Sym
met
ric C
ondu
ctor
(Typ
e A)
0.35
0.50
0.75
1.00
1.25
1.50
7 19 19 19 19 19
0.26
0.19
0.23
0.26
0.29
0.32
0.90
1.10
1.30
1.50
1.70
1.80
54.4
37.1
24.7
18.5
14.9
12.7
0.20
0.20
0.20
0.20
0.20
0.20
0.16
0.16
0.16
0.16
0.16
0.16
1.15
1.35
1.55
1.70
1.95
2.05
± 0
.05
± 0
.05
± 0
.05
± 0
.05
± 0
.05
± 0
.05
mm
2m
mm
mm
Ω /m
mm
mm
mm
mm
Nom
inal
Cr
oss
Sect
ion
No. o
fSt
rand
s
Diam
eter
ofSt
rand
Oute
rDi
amet
er(m
ax.)
Cond
ucto
r
Elec
tric
Resi
stan
ceat
20°
C
Wal
lTh
ickn
ess
(nom
.)
Cabl
e
Wal
lTh
ickn
ess
(nom
.)
Over
all
Diam
eter
(nom
.)To
lera
nce
2 x
0.35
2 x
0.50
2 x
0.75
2 x
1.0
2 x
0.50
2 x
0.75
7 19 19 19 16 24
0.26
0.19
0.23
0.26
0.20
0.20
0.80 1.0
1.2
1.3
1.0
1.2
54.4
37.1
24.7
18.5
37.1
24.7
0.25
0.28
0.30
0.30
0.28
0.30
0.20
0.22
0.24
0.24
0.22
0.24
1.30
1.60
1.90
2.10 160
1.90
mm
2m
mm
mm
Ω /m
mm
mm
mm
No.
of
Cor
es x
Nom
inal
C
ross
Sec
tion
No. o
fSt
rand
s
Diam
eter
ofSt
rand
Oute
rDi
amet
er(m
ax.)
Cond
ucto
r
Electr
icRe
sistan
ce at
20
°C (m
ax)
Wall
Thick
ness
(nom
.)
Core
Shea
th
Wall
Thick
ness
(min.
)
Oute
rDi
amet
er(m
ax.)
Thick
ness
(nom
.)
Ove
rall
Dia
met
er
Max
.
mm
mm
0.50
0.60
0.60
0.60
0.60
0.60
3.70
4.60
4.90
5.40
4.60
4.90
Type
- A
Type
- B
0.22
0.35
0.50
0.75
1.00
1.50
2.00
2.50
7 7 19 19 19 19 19 19
0.20
0.26
0.19
0.23
0.26
0.32
0.36
0.41
0.7
0.8
1.0
1.2
1.3
1.7
2.0
2.1
84.4
54.4
37.1
24.7
18.5
12.7
9.40
7.60
0.25
0.22
5
0.28
0.30
0.30
0.30
0.35
0.35
0.20
0.20
0.22
0.24
0.24
0.24
0.28
0.28
1.20
1.30
1.60
1.90
2.10
2.40
2.80
3.00
mm
2m
mm
mm
Ω /m
mm
mm
mm
Nom
inal
C
ross
Sec
tion
No.
of
Stra
nds
Dia
met
erof
Stra
nd
Out
erD
iam
eter
(max
.)
Con
duct
or
Elec
tric
Resi
stan
ce a
t 20
°C (m
ax)
Wal
lTh
ickn
ess
(nom
.)Insu
latio
nO
vera
ll D
ia
Max
imum
Wal
lTh
ickn
ess
(min
.)
Out
erD
iam
eter
(max
.)
FLRY
n x
4 2 x
0.35
2 x
0.50
3 x
0.50
2 x
0.75
3 x
0.75
2 x
1.00
4 x
1.00
2 x
1.50
7 7 19 19 19 19 19 19
0.26
0.19
0.19
0.23
0.23
0.26
0.26
0.32
0.8
1.0
1.0
1.2
1.2
1.3
1.3
1.7
54.4
37.1
37.1
24.7
24.7
18.5
18.5
12.7
0.25
0.28
0.28
0.30
0.30
0.30
0.30
0.30
0.20
0.22
0.22
0.24
0.24
0.24
0.24
0.24
1.30
1.60
1.60
1.90
1.90
2.10
2.10
2.40
2.60
3.20
3.50
3.80
4.10
4.20
5.10
4.80
mm
2m
mm
mm
Ω /m
mm
mm
mm
mm
No.
of
Cor
es x
Nom
inal
C
ross
Sec
tion
No.
of
Stra
nds
Dia
met
erof
Stra
nd
Out
erD
iam
eter
(max
.)
Out
erD
iam
eter
(max
.)
Con
duct
or
Elec
tric
Resi
stan
ce
at 2
0°C
(max
)
Wal
lTh
ickn
ess
(nom
.)
Cor
eO
vera
ll D
ia
Max
imum
Wal
lTh
ickn
ess
(min
.)
Thin
Wal
l, w
ith T
wis
ted
Mul
ti-W
ires
with
out S
heat
h
MC
I
FLY
Thic
k W
all,
with
Con
duct
or
0.50
0.75
1.00
1.50
2.00
2.50
3.00
4.00
6.00
10.0
0
16.0
0
25.0
0
35.0
0
50.0
0
70.0
0
16 24 32 30 30 50 45 56 84 80 126
196
276
396
360
0.20
0.20
0.20
0.25
0.30
0.25
0.30
0.30
0.30
0.40
0.40
0.40
0.40
0.40
0.50
1.0
1.2
1.3
1.6
1.9
2.1
2.4
2.6
3.2
4.1
5.2
6.5
7.7
9.2
11.0
37.1
24.7
18.5
12.7
9.42
7.60
6.15
4.71
3.14
1.82
1.16
0.70
0.50
0.30
0.20
0.60
0.60
0.60
0.60
0.60
0.70
0.70
0.80
0.80
1.00
1.00
1.30
1.30
1.50
1.50
0.48
0.48
0.48
0.48
0.48
0.56
0.56
0.64
0.64
0.80
0.80
1.04
1.04
1.20
1.20
2.30
2.50
2.70
3.00
3.30
3.60
4.10
4.40
5.00
6.50
8.30
10.4
0
11.6
0
13.5
0
15.5
0
mm
2m
mm
mm
Ω/m
mm
mm
mm
Nom
inal
C
ross
Sec
tion
No.
of
Stra
nds
Dia
met
erof
Stra
nd
Out
erD
iam
eter
(max
.)
Con
duct
or
Elec
tric
Resi
stan
ce a
t 20
°C (m
ax)
Wal
lTh
ickn
ess
(nom
.)Insu
latio
nO
vera
ll D
ia
Max
imum
Wal
lTh
ickn
ess
(min
.)
mm
2m
mm
mm
Ω/m
mm
mm
mm
mm
mm
2 x
0.50
2 x
0.75
2 x
1.00
2 x
1.50
3 x
0.50
3 x
0.75
3 x
1.00
3 x
1.50
16 24 32 30 16 24 32 30
0.20
0.20
0.20
0.25
0.20
0.20
0.20
0.25
1.0
1.2
1.3
1.6
1.0
1.2
1.3
1.6
37.1
24.7
18.5
12.7
37.1
24.7
18.5
12.7
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.48
0.48
0.48
0.48
0.48
0.48
0.48
0.48
2.20
2.40
2.50
2.80
2.20
2.40
2.50
2.80
0.50
0.50
0.80
0.90
0.60
0.60
0.90
0.70
5.4
5.8
6.8
7.5
6.2
6.3
7.5
7.5
0.50
0.75
1.00
1.50
2.00
2.50
16 24 32 30 30 50
0.20
0.20
0.20
0.25
4
0.30
0.25
4
1.0
1.2
1.3
1.6
1.9
2.1
37.1
24.7
18.5
12.7
9.42
7.60
0.60
0.60
0.60
0.60
0.60
0.70
0.48
0.48
0.48
0.48
0.48
0.56
2.20
2.40
2.50
2.80
3.10
3.50
mm
2m
mm
mm
Ω/m
mm
mm
mm
mm
mm
0.40
0.40
0.40
0.50
0.50
0.50
3.10
3.30
3.60
4.10
4.30
4.80
TECH
NICA
L DA
TA O
F AU
TO W
IRE
FLYY
Sin
gle
10Th
ick
Wal
l, w
ith S
ingl
e Co
re a
nd P
VC S
heat
hFL
YY M
ulti
11Th
ick
Wal
l, w
ith M
ulti-
Cros
s an
d PV
C sh
eath
FLRY
W-B
7Th
in W
all,
Heat
Res
ista
nt, w
ith A
sym
met
ric
Cond
ucto
r (Ty
pe B
)
0.3
0.5
0.75
1.00
1.50
2.00
2.50
3.00
4.00
6.00
12 16 24 32 30 30 50 45 56 84
0.20
0.20
0.20
0.20
0.25
0.30
0.25
0.31
0.30
0.30
0.8
1.0
1.2
1.3
1.6
1.9
2.1
2.4
2.6
3.2
54.4
37.1
24.7
18.5
12.7
9.42
7.60
6.15
4.71
3.14
0.25
0.28
0.30
0.30
0.30
0.35
0.35
0.40
0.40
0.40
0.20
0.22
0.24
0.24
0.24
0.28
0.28
0.32
0.32
0.32
1.40
1.60
1.90
2.10
2.40
2.80
3.00
3.40
3.70
4.30
mm
2m
mm
mm
Ω/m
mm
mm
mm
Nom
inal
C
ross
Sec
tion
No.
of
Stra
nds
Dia
met
erof
Stra
nd
Out
erD
iam
eter
(max
.)
Con
duct
or
Elec
tric
Resi
stan
ce a
t 20
°C (m
ax)
Wal
lTh
ickn
ess
(nom
.)Insu
latio
nO
vera
ll D
ia
Max
imum
Wal
lTh
ickn
ess
(min
.)
FLYW
9Th
ick
Wal
l, He
at R
esis
tant
, with
Con
duct
or
No.
of
Cor
es x
Nom
inal
C
ross
Sec
tion
No. o
fSt
rand
s
Diam
eter
ofSt
rand
Oute
rDi
amet
er(m
ax.)
Cond
ucto
r
Electr
icRe
sistan
ce at
20
°C (m
ax)
Wall
Thick
ness
(nom
.)
Core
Shea
th
Wall
Thick
ness
(min.
)
Oute
rDi
amet
er(m
ax.)
Thick
ness
(nom
.)
Ove
rall
Dia
met
er
Max
.
0.50
0.75
1.00
1.50
2.00
2.50
3.00
4.00
6.00
10.0
16.0
25.0
35.0
50.0
70.0
16 24 32 30 30 50 45 56 84 80 126
196
276
396
360
0.20
0.20
0.20
0.25
0.30
0.25
0.30
0.30
0.30
0.40
0.40
0.40
0.40
0.40
0.50
1.0
1.2
1.3
1.6
1.9
2.1
2.4
2.6
3.2
4.1
5.2
6.5
7.7
9.2
11.0
37.1
24.7
18.5
12.7
9.42
7.60
6.15
4.71
3.14
1.82
1.16
0.70
0.50
0.30
0.20
0.60
0.60
0.60
0.60
0.60
0.70
0.70
0.80
0.80
1.00
1.00
1.30
1.30
1.50
1.50
0.48
0.48
0.48
0.48
0.48
0.56
0.56
0.64
0.64
0.80
0.80
1.04
1.04
1.20
1.20
2.30
2.50
2.70
3.00
3.30
3.60
4.10
4.40
5.00
6.50
8.30
10.4
0
11.6
0
13.5
0
15.5
0
mm
2m
mm
mm
Ω/m
mm
mm
mm
Nom
inal
C
ross
Sec
tion
No.
of
Stra
nds
Dia
met
erof
Stra
nd
Out
erD
iam
eter
(max
.)
Con
duct
or
Elec
tric
Resi
stan
ce a
t 20
°C (m
ax)
Wal
lTh
ickn
ess
(nom
.)Insu
latio
nO
vera
ll D
ia
Max
imum
Wal
lTh
ickn
ess
(min
.)
Nom
inal
Cro
ssS
etio
nNo
. of
Stra
nds
Diam
eter
ofSt
rand
Oute
rDi
amet
er(m
ax.)
Cond
ucto
r
Electr
icRe
sistan
ce at
20
°C (m
ax)
Wall
Thick
ness
(nom
.)
Core
Shea
th
Wall
Thick
ness
(min.
)
Oute
rDi
amet
er(n
om.)
Thick
ness
(nom
.)
Ove
rall
Dia
met
er
Max
.
8
FLRY
W-A
12Th
in W
all,
Heat
Res
ista
nt, w
ith S
ymm
etric
Con
duct
or(T
ype
A)
0.22
0.35
0.50
0.75
1.00
1.50
2.00
2.50
7 7 19 19 19 19 19 19
0.20
0.26
0.19
0.23
0.26
0.32
0.36
0.41
0.7
0.8
1.0
1.2
1.3
1.7
2.0
2.1
84.4
54.4
37.1
24.7
18.5
12.7
9.40
7.60
0.25
0.22
5
0.28
0.30
0.30
0.30
0.35
0.35
0.20
0.20
0.22
0.24
0.24
0.24
0.28
0.28
1.20
1.30
1.60
1.90
2.10
2.40
2.80
3.00
mm
2m
mm
mm
Ω/m
mm
mm
mm
Nom
inal
C
ross
Sec
tion
No.
of
Stra
nds
Dia
met
erof
Stra
nd
Out
erD
iam
eter
(max
.)
Con
duct
or
Elec
tric
Resi
stan
ce a
t 20
°C (m
ax)
Wal
lTh
ickn
ess
(nom
.)Insu
latio
nO
vera
ll D
ia
Max
imum
Wal
lTh
ickn
ess
(min
.)
MCI
Notes:
