medical consumer electronics electronics · vimal group has experiencedenviable business growth...

AutomotiveAutom

otive

Automotive

NO

VELT

Y NOVELTYNOVELTY

ElectronicsElectronics

Electronics

Consumer Durable Appliances


Consumer Durable Appliances Consum

er Durable A

ppliances Consumer Electronics Consumer Electronics

Consumer Electronics

Medical

MedicalMedical

Medical

HEAT STAKING

HEAT INSERTION

HOT PLATE WELDING

ULTRASONIC WELDING

INFRARED HEAT WELDING

ASSEMBLY & PUNCHING PRESSES

LEAK TEST MACHINES & CONTROLLERS

POKA YOKE SETUPS

+91 78755 09999 | www.vimalsonic.com | [email protected]

Assembly Automation Solution forAutomotive | Consumer Durable Appliances | Consumer Electronics | Electronics | Novelty | Medical

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VELT

Y

Automotive Automotive

Automotive

Automotive

NOVELTYN

OVELTY

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Consumer Electronics MedicalMedical

Med

ical Medical

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Automotive

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Electronics





Med

ical Medical

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Automotive

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Med

ical Medical

OUR PROFILE

OUR VISION OUR MISSION

www.vimalsonic.com | [email protected]

The year 2007 marked humble beginning of a big dream, of setting up an organization which has immensely contributed to growing demands in the area of automation systems and special purpose machines requiring special technical skills Vimal Group has experiencedenviable business growth year on year, thanks mainly to long list of reputed clients acquired by goodwill genrated by our long lasting quality systems.We have successfully developed and delivered systems that have become an integral part of clients manifacturing operations.Our systems help reduce operator fatigue, enhance productivity, ensure quality of products and meet assembly goals. We are proud owners of this responsibilty.Building on the premise of constant innovation and technology, within 7 years we created a milestone in aiding manifacturing of Machines for car interior and exterior components. We have mastered the technical skills in plastic welding with the help of technical processes like Heat staking. Ultrasonic welding, Heat insertion and Hot plate welding, Leak testing. We gauge our success by how our customer goals are met with regards to product requirement, least downtime, enhanced productivity and seamless integration of our systems in complex manufacturing and assembly processes.

To be recognized as a pioneer and developer of systems and technologies thatempower our clients and partners to become more productive and profitable.To create work environment that nurtures creativity and passion to constantly improve.To be a role model for industry globally for technology and financial growth.

To be an Organization driven by proactive thinking,ensuring at all stages that we are there to deliver quality products and solutions to our clients.Achieve sustainable growth that is shared with the team that makes it possible.Always cherising and building on the spirit and commitment of the indivisual, empowering the collective goal.Creating and following impeccable work ethics which drive every aspect of ourbeing a contributing organization of Industry and society.

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Automotive

Automotive

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OVELTY

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Med

ical Medical

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Y


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Automotive

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Med

ical Medical

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Y


Automotive

Automotive

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Med

ical Medical

OUR CUSTOM SOLUTIONS FOR SUB ASSEMBLIES & COMPONENTS


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Automotive

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Med

ical Medical

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Automotive

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ical Medical

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HYDRAULIC PUNCHING & PEARSING PRESS, HYDRO-PNEUMATIC & ASSEMBLY PRESS

RH DOORPUNCHING

• Application in plastic industries• Punching operations in door trims• Punching operations in Hand rest

• Punching operations in front dash board• Punching operations in front & rear bumpers• Punching operation in center console

ASSEMBLYPRESS

FRONT & REARBUMPER PUNCHING

DASH BOARDPUNCHING


SOLUTIONS FOR HYDRAULIC PRESS, HYDRO-PNEUMATIC & ASSEMBLY PRESS

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VELT

Y


Automotive

Automotive

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OVELTY

NOVELTYElectronics





Med

ical Medical

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Automotive

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ical Medical

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Y


Automotive

Automotive

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Electronics





Med

ical Medical

HEAT STACKING MACHINES, HEAT INSERTION MACHINES

DOOR HEATSTACKING

HAND RESTHEAT STACKING

SPOILER HEATSTACKING

TAIL LAMPHEAT STACKING


HOLLOW STAKE DOME STAKE ROSETTE STAKE KNURLED STAKE FLUSH STAKE

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VELT

Y


Automotive

Automotive

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OVELTY

NOVELTYElectronics





Med

ical Medical

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Automotive

Automotive

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Electronics





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ical Medical

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Y


Automotive

Automotive

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NOVELTY

Electronics





Med

ical Medical

HOT PLATE WELDING MACHINE


THE SEQUENCE OF HOT PLATE WELDING

The hot plate welding machine is a thermoplastic welding equipment using the surface thermal conduction method to melt thesurface of the thermoplastic workpiece being welded and can be applied for melting and connection of refractory workpieces,such as water tanks, combination auto lamps, automobile door plates, bumpers and sinks of washing machines, etc..

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Automotive

Automotive

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OVELTY

NOVELTYElectronics





Med

ical Medical

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Automotive

Automotive

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ical Medical

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Automotive

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Med

ical Medical

ULTRA SONIC WELDING MACHINE


APPLICATION OF ULTRASONIC PLASTIC WELDING

• AUTOMOTIVE1. Instrument cluster

2. Inner door panels &

door trims

3. Tail Lights

4. HVAC stacking

5. Glove boxes

6. Spoilers

7. Front / Rear bumpers

8. Central console

• HOUSE / WARES APPLIANCES1. Refrigerators

2. Washing Machines

3. Dishwashers

4. Hot plates

5. Vacuum Cleaners

6. Electric toothbrushes

• PACKAGING1. Zipper Bags

2. Grocery Bags

3. Containers

4. Pour Spouts

• NOVELTIES1. Toys

2. Photo Albums

3. Sports Accessories

• COMPUTERS |ELECTRICALS |ELECTRONICS

1. Housing

2. Connectors

3. Switches

4. Calculators

5. Batteries

6. Flash Cards

• MEDICAL1. Disposables

2. Catheters

3. IV Components

4. Containers

• HOME ENTERTAINMENT1. TV

2. Music Systems

3. CD/DVD Players

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Y


Automotive

Automotive

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ical Medical

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Automotive

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ical Medical

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Automotive

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Med

ical Medical

LEAK TESTING & STD CONTROLLERS


APPLICATION OF LEAK TEST MACHINES IN INDUSTRIES

• Cylinder Blocks

• Manifolds

• Fuel Tanks

• Washer Tank

• Gear Box

• Pumps

• Turbochargers

• Timing & Cam Covers

• Valves

• Hydraulic Cylinders

• AC Ducts

• Oil Heater

• Oil Gauges

• Exhaust Manifolds

• Steering wheels

• Compressor tanks

• Oil Manifolds

• Oil Sumps

• Cylinder head

• Differential Gear Transmissions

• Fuel circuits

• Pneumatic High Pressure

Circuits

• Gas Circuits

• Rubber Pipes

• Hoses

• Water Pumps

• Fuel Floats

• Hydraulic Pumps

• Castings

• Intake Manifolds

• Water Heaters Tank

• Air Cylinders

• Mufflers

• Sub Assy of Exhaust Systems

• Full Assy of Exhaust Systems

• Gas Tank

• Petrol Tank

• Gear Box Manifolds

• Heat Exchangers

• Shock Absorber

• Fuel Tank Cap

NO

VELT

Y


Automotive

Automotive

NOVELTYN

OVELTY

NOVELTYElectronics





Med

ical Medical

NO

VELT

Y


Automotive

Automotive

NOVELTY

NO

VELTY

NOVELTY

Electronics





Med

ical Medical

NO

VELT

Y


Automotive

Automotive

NOVELTY

NO

VELTY

NOVELTY

Electronics





Med

ical Medical

POKA YOKE SETUPS


The goal of poka yoke is to eliminate mistakes in sub assembly of products

• Used for checking all component are present or not before dispatch

• Checking of all components will be at proper locations & Orientations

• Checking of components with base material & colors

• Display with LED for seeing child components are present or not in final component

• Operations with Two hand Safety

• Interlock for component rejections OK / Dot Hot punch for passed component

Component tracking system with bar code or with color stickers

NO

VELT

Y


Automotive

Automotive

NOVELTYN

OVELTY

NOVELTYElectronics





Med

ical Medical

NO

VELT

Y


Automotive

Automotive

NOVELTY

NO

VELTY

NOVELTY

Electronics





Med

ical Medical

NO

VELT

Y


Automotive

Automotive

NOVELTY

NO

VELTY

NOVELTY

Electronics





Med

ical Medical

INFRARED WELDING MACHINE


INFRARED HEATERS

Infrared welding is a non-contact thermal welding technique capable of producing very strong And air-tight welds in thermoplastic parts. it can be heated to molten temperatures very quickly and then joined together in a manner very closely To heat the material, it's a complex assembly method that requires a delicate balance of machine capabilities such as accurately regulated parameters including time, temprature and tool positioning. we utilize an infrared platen assembly consisting of multiple glass encased infrared emitters.

Head Office & Works

Sr No 36/1/3/3, Narhe - Ambegaon Road, Narhe Industrial Area, Narhe Gaon, Tal. Haveli,Pune : 411 041.

www.facebook.com/VimalSonic-128493753921946/

+91 787 550 9999 | +91 982 242 6351twitter.com/vimalgroup1

www.linkedin.com/company/24980864/

+91 787 550 9999

[email protected]

020-6522 2253

[email protected]

www.vimalsonic.com

AutomotiveAutom

otive

Automotive

NO

VELT

Y NOVELTYNOVELTY

ElectronicsElectronics

Electronics



Consumer Durable Appliances Consum

er Durable A

ppliances Consumer Electronics Consumer Electronics


Medical

MedicalMedical

Medical

WE PROUD TO SERVE

medical consumer electronics electronics · vimal group has experiencedenviable business growth...

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