me463 final presentation 2

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TEAM BASS – Preliminary Design Review Karthik Kumar Sebastian Schillo Ben Baker Jessica Thompson Johannes Ruf

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Page 1: Me463 Final Presentation 2

TEAM BASS – Preliminary Design Review

Karthik KumarSebastian Schillo

Ben BakerJessica Thompson

Johannes Ruf

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ME463 TEAM BASS DESIGN REVIEW

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Introduction Product Profile

◦ Problem Definition◦ Concept: Product Functions and Features◦ User Profile

Engineering Analysis◦ Walker Dimensioning and Parts◦ Modeling◦ Justification◦ Risk Assessment

Future Activities◦ Gantt Chart

Overview

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To design and construct a bariatric walker that will aid or assist those weak of strength or balance to walk in a safe and convenient manner.

Provide support to obese or elderly Carry additional medical items Ensure safety

Problem Definition

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All aluminum frame

Heavy-duty lockable hinges

Ergonomic handle bars

Reverse braking mechanism

An in-built belt Telescopic legs Latched gate

entry

The Concept - Walker

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Primarily for elderly and obese users Weight capacity of 200kg

◦ Tradeoff between weight and structure of the walker

Requirements:Relatively lightStrong brakesNo slip/slide when stationaryIncreased protection against fallingProvisions to carry IV equipment

User Profile

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Introduction Product Profile

◦ Problem Definition◦ Concept: Product Functions and Features◦ User Profile

Engineering Analysis◦ Walker Dimensioning and Parts◦ Modeling◦ Justification◦ Risk Assessment

Future Activities◦ Gantt Chart

Overview

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The primary features of the walker are:◦ Adjustable height for convenience to users◦ Foldable length for efficient storage◦ Spring loaded door for entry and automatic

closing behind user◦ Straps attaching to side walls, serving as fall

protection◦ Default-locked hand brakes to ensure walker is

stationary while entering and until user ready for motion

Concept: Functions and Features

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Full device, Extended for use

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Connection of square aluminum pipe segments◦ Inter-connections

and leg connections via heavy duty hinges, lockable at 0˚ and 180˚

Components: Side Bars

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Simple telescoping design◦ Pin connections set

height◦ Larger top portion for

door attachment◦ Easy attachment to

caster wheels

Components: Legs

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Torsion spring connection to legs◦ Allows user to only

have to open door to enter, as door will automatically close behind user.

◦ Contains hooked connection to support straps

Components: Door

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Introduction Product Profile

◦ Problem Definition◦ Concept: Product Functions and Features◦ User Profile

Engineering Analysis◦ Walker Dimensioning and Parts

Braking◦ Modeling◦ Justification◦ Risk Assessment

Future Activities◦ Gantt Chart

Overview

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Components of braking system

Caster Wheels Handlebar

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Handlebar Push down the

handlebar to unlock the brakes.◦ Brakes locked

automatically to guarantee that walker will not slip.

◦ Provides high stability for patient while entering walker

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Interface to frame‣Interface to the frame is held by bolts.

‣Slide bearings reduce friction while moving.

‣Torsion spring provides resistance against pushing down and is used to unlock the brakes.

‣Integration of functions can be reduced at the cost of a higher complexity of the part

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4” in diameter and width 2”.

Made of polyurethane

Excellent for use on wet surfaces and grips well on hospital floors.

Caster Wheels

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Components: Additional

‣IV pole connectiono Screwed to front lego Hangs down or out

‣Webbed PP Strapso Connect to door and side baro Purpose to prevent or alleviate damage from falling

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Introduction Product Profile

◦ Problem Definition◦ Concept: Product Functions and Features◦ User Profile

Engineering Analysis◦ Walker Dimensioning and Parts◦ Modeling◦ Justification◦ Risk Assessment

Future Activities◦ Gantt Chart

Overview

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Modeling & Analysis Buckling of Leg Bending of Handlebar Strength of Fall Protection

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BucklingF

Fb = 17,528 lbs

Fmax = 440 lbs

SF = 39.84

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BendingF

σyield = 35,000 psi

σ = 17,378 psi

SF = 2.02

δmax = 0.37 in

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Fall Protection

Fσmax = 11,600 psi

σ = 698.27 psi

SF = 16.61

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Introduction Product Profile

◦ Problem Definition◦ Concept: Product Functions and Features◦ User Profile

Engineering Analysis◦ Walker Dimensioning and Parts◦ Modeling◦ Justification◦ Risk Assessment

Future Activities◦ Gantt Chart

Overview

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Some existing products offer: Foldability Intelligent braking system Interfaces to commonly used medical

devices Fall protection

This product offers all of the above with special emphasis on safety.◦ Increases range of users.

Product Justification

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Walker intended to support, while standing or moving, human bodies that may be particularly frail and may have otherwise needed wheelchairs.

Thus, points of highest risk are:◦ Falling◦ Entering walker

The product has been designed primarily with these risks in mind

Risk Assessment

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Only when falling will the walker need to support the entire weight of the user. ◦ Provide as much safety as possible without

reducing functionality. ◦ Belt installment can significantly prevent or lower

the consequence of most falls.◦ Plan B: Place belt through the legs to improve

front fall protection. Not implemented, as would reduce functionality Handlebar designed in such a way to reduce

likelihood of front tipping, as force applied downwards and well within base area.

Falling

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Users of the walkers are inherently potentially weak or fragile.◦ While standing, users often try to lean on walker as

a support. Wheels are default-locked.

◦ Provides stable support while entering. Walker is back-entry with torsion spring door.

◦ Allows users to entry directly into back from a chair.◦ User does not have to turn around to close and lock

door.

Entering

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Mainly used material: 6061-T6 Aluminum alloy with magnesium & silicon

Some properties: Min. yield strength 35000psi (241MPa) Max. tensile strength 42000psi (290MPa)

Material of the frame

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Introduction Product Profile

◦ Problem Definition◦ Concept: Product Functions and Features◦ User Profile

Engineering Analysis◦ Walker Dimensioning and Parts◦ Modeling◦ Justification◦ Risk Assessment

Future Activities◦ Gantt Chart

Overview

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Project Progress

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Questions?