me463 final presentation revised
TRANSCRIPT
TEAM BASS•Karthik Kumar•Sebastian Schillo•Ben Baker•Jessica Thompson•Johannes Ruf
Product Profile◦ Problem Definition◦ Background
Final Product◦ Concepts and Features◦ Components and
Design Changes◦ Fabrication◦ Materials◦ Validation/Risk
Assessment Improvements
◦ Large scale production◦ Recommendations
ME463 TEAM BASS FINAL PRESENTATION 25/1/2009
To design and construct a bariatric walker that will aid or assist those weak of strength or balance to walk in a safe and convenient manner.
Provide support to obese or elderlyCarry additional medical itemsEnsure safety
ME463 TEAM BASS FINAL PRESENTATION 35/1/2009
Primarily for elderly and obese users Hospitals and Nursing homes Walker use: 1.8m people – Disability
statistics survey – UCSF ReportRequirements:Light weight/easy to move around withBrakesNo slip/slide when stationaryIncreased protection against fallingProvisions to carry IV equipment
ME463 TEAM BASS FINAL PRESENTATION 45/1/2009
Product Profile◦ Problem Definition◦ Background
Final Product◦ Concepts and
Features◦ Components and
Design Changes◦ Fabrication◦ Materials◦ Validation/Risk
Assessment Improvements
◦ Large scale production◦ Recommendations
ME463 TEAM BASS FINAL PRESENTATION 55/1/2009
All aluminum frame
Ergonomic handle bars
“Push-to-Go” braking mechanism
Collapsible Entry from
seated position
ME463 TEAM BASS FINAL PRESENTATION 65/1/2009
Total Weight - ?? Expanded
volume – 36”X40”X27” (=0.637m3)
Height Range – 33” to 40”
Weight Capacity – 400lbm
ME463 TEAM BASS FINAL PRESENTATION 75/1/2009
ME463 TEAM BASS FINAL PRESENTATION 8
Collapsed Dimensions: 7”x27”x30” (Volume – 2.81ft3)
5/1/2009
Connection of square aluminum pipe segments◦ Double locking bi-fold hinges
not available◦ Cabinet hinges◦ Design change to inner sliding
link for locking secured with wingnut
ME463 TEAM BASS FINAL PRESENTATION 95/1/2009
Simple telescoping design Round-nose spring
plunger for quick and easy adjustment
Easy attachment to caster wheels
Pin connections set height
ME463 TEAM BASS FINAL PRESENTATION 105/1/2009
Seated Entry Comfortable and
convenient Self closing Door
Torsion Spring Hinges
Gate latch that locks automatically, flip to open
Weight reduction
ME463 TEAM BASS FINAL PRESENTATION 115/1/2009
ME463 TEAM BASS FINAL PRESENTATION 12
IV pole connection◦Quick clamp onto IV
pole◦Mounted to front of
walker, allows access through narrow passages
◦Visibility conserved
5/1/2009
ME463 TEAM BASS FINAL PRESENTATION 13
Tarp◦Looped around side
bars and connected with carabiner
◦Purpose to prevent or alleviate damage from falling
5/1/2009
ME463 TEAM BASS FINAL PRESENTATION 14
Handlebar◦ “Push-to-go” brakes provide
stability for patient while entering walker
◦ Bicycle shifter for prototype
5/1/2009
Rear braking◦ Fixed wheels◦ Piece manufactured for
mounting◦ Bicycle brakes with
reversed functionality
ME463 TEAM BASS FINAL PRESENTATION 155/1/2009
Product Profile◦ Problem Definition◦ Background
Final Product◦ Concepts and Features◦ Components and
Design Changes◦ Fabrication◦ Materials◦ Validation/Risk
Assessment Improvements
◦ Large scale production◦ Recommendations
ME463 TEAM BASS FINAL PRESENTATION 165/1/2009
All components were individually manufactured by team(with exception to general hardware and bike parts)
The following machinery were used: Band Saw End Mill Sander Thread tap Various hand tools
ME463 TEAM BASS FINAL PRESENTATION 175/1/2009
All aluminum frame◦ Side links◦ Sliding inserts◦ Doors◦ Legs◦ Front bars
Aluminum hingesBrass door hingesSteel L-Brackets, Corner Braces, nuts and
boltsCanvas tarp fall protectionMedical purpose polyurethane casters
ME463 TEAM BASS FINAL PRESENTATION 185/1/2009
Desired functionality Adjustable height Extremely compact
Functioning hand-brake
Dynamic side links
Easy maneuverabilityME463 TEAM BASS FINAL PRESENTATION 19
Realization◦ 33” to 40” height
range
◦ Compacts to 15% of original volume
◦ Spring returning hand-brake functions well
◦ Side links can be either flexible or rigid. Rotate through full 180°
◦ Caster wheels functioning smoothly, easy steering
5/1/2009
Desired functionality Fall
Protection, goal 400 lbs
ME463 TEAM BASS FINAL PRESENTATION 20
Realizationo Successfully
supported all members of team. Heaviest member is _ lbs.
o Expect to reach goal with some improved materials
Sebass pic
5/1/2009
Product Profile◦ Problem Definition◦ Background
Final Product◦ Concepts and Features◦ Components and
Design Changes◦ Fabrication◦ Materials◦ Validation/Risk
Assessment Improvements
◦ Large scale production
◦ Recommendations ME463 TEAM BASS FINAL PRESENTATION 215/1/2009
Custom designs for: Heavy duty lockable hinges
for side links. Removes mass and cost of sliding
links. Appropriately sprung door
hinge Ergonomic push pins
More easily adjustable Comfort features (Velcro pads
for side links) Modified wheelchair style brake
ME463 TEAM BASS FINAL PRESENTATION 225/1/2009
ME463 TEAM BASS FINAL PRESENTATION 23
Developed marketable product
Effectively accomplishes all functions determined
Cost estimated at $90 With some customized
components and mass production, weight goal + aesthetics would be accomplished. 5/1/2009
ME463 TEAM BASS FINAL PRESENTATION 245/1/2009