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Maximum precisionFR 25-RLO & FR 55-RLO – Autocollimation laser retroreflective photoelectric sensor

Optical sensors Ultrasonic sensors Inductive sensors Capacitive sensors Vision sensors and systems

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TypICAL RLO

• Safe operation due to laser class 1

• Reliable small-part detection from a size of 0.2 mm

• Highswitchingfrequencyof10kHzwithminiaturehousing

• Highpositioningaccuracythankstominimumresponsetime and constant detetion position with lateral object approach

• Reliableobjectdetectionfromarangeof0mmthanksto autocollimation

• Dynamic, static or external teach-in

FR 25-RLO & FR 55-RLOAutocollimation laser retroreflective photoelectric sensor

Simple mounting, precise adjustment:The robust mounting accessories toge-ther with the dovetail guide which is integrated in the housing permit fine retro-adjustment of the laser sensors.

F 25 with bracket MBD-S94.

F 25 with bracket MBD F 25ST.

made in Germany

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Precise object detection via autocollimation principle

Withretroreflectivephotoelectricsensorsonespeaksoftheautocollimationprinciplewhenthelightreflectedfromthere-flectortravelsparalleltoitself(i.e.withinitself).Thelightemit-ted by the sensor hits a reflector and is reflected. The reflected lightisthendeflectedtoareceiverbyasemi-transparentmir-ror and evaluated.

The FR 25-RLO and FR 55-RLO autocollimation laser retrore-flectivephotoelectricsensorshaveasmallhomogeneouslightspotovertheentiredetectionrange.Astransmitterbeamandreceiverbeamareonasingleaxis,itispossibletodetecteventhesmallestofpartsthroughsmalldrilledholesandfromarangeof0mm.Adjustmenttakesplaceusingteach-in–eithervia button or via external control line. In combination with the function„dynamicteach-in“,settingviacontrollineisalsopos-sible when the sensor is placed in an inaccessible location.

The FR 25-RLO miniature retroreflective photoelectric sensor is particularly characterised by its excellent performance. The FR 25-RLO can detect small parts from an object size of 0.2mmovertheentiredetectionrange.Withitshighswitchingfrequencyof10kHzandaminimumresponsetimeof50µs,thesensormasterseventhefastestautomationprocesses.Itgua-ranteesmaximumprecisioninpositioningtasksthankstotheconstant detection position of objects with lateral approach over theentireoperatingrange.Withthesefeatures,theFR25-RLOisuniqueinthemarketforsensorsofthissizewhenitcomestospeed and precision.

Detection of pins within a range of tenths of a millimetre.

Detection of IC-Pins.

Detection of small parts behind drilled holes.

Further applications: •Precisefront-edgedetection

• Smallpartdetection

Typical applications

4 www.sensopart.com Version: 04/2013. Subject to changes; diagrams similar

Optical data Functions

Limitrange

Operatingrange

Typeoflight

Lightspotsize

Laser Class (DIN EN 60825-1:2008-5)

Polarisingfilter

0 … 5 m1

0 … 4 m1

Laser, red, 650 nm

Seediagram

1

yes

IndicatorLED,green

Indicator LED, yellow

Sensitivity adjustment

Teach-in modes

Adjustment possibilities

Defaultsettings

Operatingvoltageindicator

Switchingoutputindicator

Via Teach-in button and control input

Mode1:duringrunningprocess Mode2:duringstandingprocess

N.O./N.C. via Teach-in button and control input Buttonlockviacontrolinput

Max.rangeandN.O.

Electrical data Mechanical data

Operatingvoltage,+UB

No-load current, I0Output current, Ie

protective circuits

protection Class

Standby time

Switchingoutput,Q

Output function

Switchingfrequency,f(ti/tp1:1)

Response time

Control input, IN3

10 … 30 V DC2

≤30mA

≤100mA

Reverse-polarity protection, UB / short-circuitprotection(Q)

2

< 300 ms

pNp/NpN (see Selection Table)

N.O./N.C.

(see Selection Table)


+UB = teach-in - UB=buttonlocked Open = normal operation

Dimensions

Enclosurerating

Material,housing

Material, front screen

Type of connection

Ambient temperature: operation

Ambienttemperature:storage

Weight(plugdevice)

Weight(metalplugdevice5)

Weight(cabledevice)

Vibration and impact resistance

34 x 20 x 12 mm3

Ip 69K & Ip 673

ABS

pMMA


-20…+60°C5

-20…+80°C

10g

10g

40g

EN 60947-5-2

1 Reference material: R5/L reflector 2 Max. 10 % ripple, within UB,~50Hz/100Hz3WithconnectedIP67/IP69Kplug 4UL:-20°C...+50°C5 no Ecolab

FR 25-RLOAutocollimation laser retroreflective photoelectric sensor

PRODUCTHIGHLIGHTS

• Reliablesmall-partdetectionovertheentireoperating rangefromasizeof0.2mm

• Precisefront-edgedetectioneveninfastestautomation processesthankstoahighswitchingfrequencyof10kHz

• Constant detection position with lateral object approach overtheentireoperatingrangeformaximumswitchingpointandpositioningaccuracy

Switching frequency, f (ti/tp 1:1)2

Response time Switching output Type of connection Part number Article number

≤10kHz

≤10kHz

≤10kHz

≤10kHz

≤4kHz

≤4kHz

≤4kHz

≤4kHz

50µs

50µs

50µs

50µs

125µs

125µs

125µs

125µs

pNp

NpN

pNp

NpN

pNp

NpN

pNp

NpN

Metalplug,M8x1,4-pin

Metalplug,M8x1,4-pin

Cable, 2 m, 4-wire

Cable, 2 m, 4-wire

Plug,M8x1,4-pin

Plug,M8x1,4-pin

Cable, 2 m, 4-wire

Cable, 2 m, 4-wire

FR 25-RLO1-pS-M4M

FR 25-RLO1-NS-M4M

FR 25-RLO1-pS-K4

FR 25-RLO1-NS-K4

FR 25-RLO2-pS-M4

FR 25-RLO2-NS-M4

FR 25-RLO2-pS-K4

FR 25-RLO2-NS-K4

609-31003

609-31004

609-31005

609-31006

609-31007

609-31008

609-31009

609-31010

5

Opticalaxis

3.2

2.612

5

20

343

LED 2 LED 1

7.5

30.4

14.6

6.5

Teach-in

3.5

+UB

IN

Q

-UB

1

2

4

3

BN

WH

BK

BU

PNP

NPN+

- 0 200 400 600 800 1000 1200 1400 1600 1800 2000-0,20

-0,15

-0,10

-0,05

0,00

0,05

0,10

0,15

0,20

Switc

hing

poi

nt [m

m]

Distance [mm]

L

R

0 1 2 3 40

5

10

15

20

25

30

35

40

45

RF-230 KLR2-2LB1R3-2LK1

3RF-50 KL2RD-25 KL1

3

4

2

1

R5/L4

Distance [m]

Exce

ss G

ain

0 1 2 3 40

1

2

3

4

5

6

7

8

9

Size

[mm

]

Distance [m]

horizontal (x)

vertical (y)

Opticalaxis

12

346.

6

LED 2 LED 1

57.5

30.4

2.620

3.28M x1

14.6

Teach-in

www.sensopart.comVersion: 04/2013. Subject to changes; diagrams similar

Plug connection Cable connection

153-01088 153-01089

Connection, 4-pin Lateral object approach

154-00312 Reference material: RF-230 KL reflector 1155-01720

Functional reserves Light spot size

155-01715 155-01716

Small part detection

Reflector Reflector distance Scanning distance

Smallest detec-table part

R5L

RD-25 KL

RF-230 KL

R2-2LB1

R3-2LK1

RF-50 KL

1000 ... 4000 mm

50 ... 500 mm

500 ... 2500 mm

500 ... 2500 mm

500 ... 2500 mm

100 ... 500 mm

0 ... 4000 mm

50 ... 500 mm

0 ... 500 mm

0 ... 500 mm

0 ... 500 mm

100 ... 500 mm

≥1mm

≥0.2mm

≥0.2mm

≥0.2mm

≥0.2mm

≥0.2mm

Reflector Operating range (min./max. reflector distance)

R5L

RD-25 KL

RF-230 KL

R2-2LB1

R3-2LK1

RF-50 KL

0 ... 4000 mm

50 ... 600 mm

0 ... 2500 mm

0 ... 2500 mm

0 ... 2500 mm

0 ... 800 mm

6 www.sensopart.com Version: 04/2013. Subject to changes; diagrams similar

Optical data Functions

Limitrange

Operatingrange

Typeoflight

Lightspotsize

Laser Class (DIN EN 60825-1:2008-5)

Polarisingfilter

0.3 … 14 m1

0.3 … 12 m1

LED, red, 640 nm

Seediagram

1

yes

IndicatorLED,green

Indicator LED, yellow

Sensitivity adjustment

Teach-in modes

Adjustment possibilities

Defaultsettings

Operatingvoltageindicator

Switchingoutputindicator/ contamination indicator

Via Teach-in button and control input

Mode1:duringrunningprocess Mode2:duringstandingprocess

N.O./N.C. via Teach-in button and control input Buttonlockviacontrolinput

Max.rangeandN.O.

Electrical data Mechanical data

Operatingvoltage,+UB

No-load current, I0Output current, Ie

protective circuits

protection Class

Standby time

Switchingoutput,Q

Output function

Switchingfrequency,f(ti/tp1:1)

Response time

Control input, IN

10 … 30 V DC2

≤30mA

≤100mA

Reverse-polarity protection, UB / short-circuitprotection(Q)

2

< 300 ms

pNp/NpN (see Selection Table)

N.O./N.C.



+UB = teach-in -UB=buttonlocked Open = normal operation

Dimensions

Enclosurerating

Material,housing

Material, front screen

Type of connection

Ambient temperature: operation

Ambienttemperature:storage

Weight(plugdevice)

Vibration and impact resistance

50 x 50.08 x 23 mm3

Ip 69K & Ip 673

pC-ABS

pMMA


-20…+60°C

-20…+80°C

35g

EN 60947-5-2

1 Reference material: R10 reflector 2 Max. 10 % ripple, within UB,~50Hz/100Hz3WithconnectedIP67/IP69Kplug

FR 55-RLOAutocollimation laser retroreflective photoelectric sensor

PRODUCTHIGHLIGHTS

• Reliable small-part detection from a size of 0.2 mm at a scanningdistanceof0–5m

• Precisefront-edgedetectioneveninfastestautomation processesthankstoahighswitchingfrequencyof5kHz

• Reliabledetectionofobjectsthroughthesmallestofope-ningsthankstoautocollimation;thereforesensorcanbeplacedoutsideanydangerzone

• Noblindzone-detectionfromarangeof0mm

Switching frequency f (ti/tp 1:1)2

Response time Switching out-put

Type of connection Part number Article number

≤5kHz

≤5kHz

≤2,5kHz

≤2,5kHz

100µs

100µs

200µs

200µs

pNp

NpN

pNp

NpN

PlugM12x1,4-pin

PlugM12x1,4-pin

PlugM12x1,4-pin

PlugM12x1,4-pin

FR 55-RLO1-pS-L4

FR 55-RLO1-NS-L4

FR 55-RLO2-pS-L4

FR 55-RLO2-NS-L4

621-11021

621-11022

621-11023

621-11024

7

0 5 10 15 20 250

5

10

15

20

25

30

35

40

45

RF-230 KLR2-2LB1R3-2LK1

2

RF-50 KL3

R5/L1

3

2

1

Distance [m]

Exce

ss G

ain

0 4 8 12 16 200

4

8

12

16

20

24

Size

[mm

]

Distance [m]

Opticalaxis

4.350.08

23

5013

.95

5.8

164446

LED 1LED 2 Teach-in

27.5

12M

x1

+UB

IN

Q

-UB

1

2

4

3

BN

WH

BK

BU

PNP

NPN+

- 0 500 1000 1500 2000-20-16-12-8-4048

121620

Switc

hing

poi

nt [m

m]

Distance [mm]

L

R

www.sensopart.comVersion: 04/2013. Subject to changes; diagrams similar

Plug connection

153-01090

Functional reserves Light spot size

155-01723 155-01722

Connection, 4-pin Lateral object approach

154-00312 Reference material: R5/L reflector 155-01724

Reflector Operating range (min./max. reflector distance)

R5/L

RF-230 KL

R2-2LB1

R3-2LK1

RF-50 KL

0 … 20 m

0 … 15 m

0 … 15 m

0 … 15 m

0 … 3 m

8

1611.415.9

22.9

32

3.2

22.9

3.216

32

16.5

x = 200 MST 45-20

x = 300 MST 45-30

x = 400 MST 45-40

1

1

2

3

2

3

www.sensopart.com Version: 04/2013. Subject to changes; diagrams similar

Brackets for F 25

153-00296

part number / Article number

Description

Suitable for

MSp F 20-1 / 558-41004

Protectivesensoranglebracket with screws, very robust Material: stainless steel V2A

F 20 F 25 UT 20 FL 20

153-00945


Description

Suitable for

MBD F 25 / 661-01000

Dovetailclampmounting, adjustable±15°,withscrews Material: anodised aluminium

F 25

153-00946

153-00241


Description

Suitable for

MS F 20 / 558-41000

Mountingbracketwithscrews Material:nickel-platedsteel

F 20 F 25 UT 20 FL 20

153-01001


Description

Suitable for

MBD F 25ST / 661-01001

BracketfordovetailonM12rod,withclampingscrew Material: aluminium

F 25

153-01002

153-00545


Description

Suitable for

MST 45-20 / 543-11005 MST 45-30 / 543-11006 MST 45-40 / 543-11007

MountingrodwithM6internalthread Material: aluminium

MB ST1 Mp 45 MBD F 25ST MZ 45 MSF88-2 MG45 MS F88-3

153-01000


Description

Suitable for

MB ST1 / 661-01002

BracketforM12rods,with clampingscrew Material: aluminium

MST 45-20 MST 45-30 MST 45-40

AccessoriesBrackets

9www.sensopart.comVersion: 04/2013. Subject to changes; diagrams similar

Brackets for F 25 and F 55

153-00297


Description

Suitable for

MSp F 20-2 / 558-41005


F 20 UT 20-150 F 25 UT 20-S150 FL 20 UT 20-240

153-00972


Description

Suitable for

MSp F 20-12 / 558-41007


F 20 UT 20-150 F 25 UT 20-S150 FL 20 UT 20-240

153-00065


Description

Suitable for

MS F 50 / 579-50000

Anglebracketwithscrews Material: stainless steel VA

F 50 F 55

153-00818


Description

Suitable for

MS F 55 / 579-50010

Anglebracketwithscrews Material: stainless steel V2A

F 50 F 55

153-00819


Description

Suitable for

MSp F 55 / 579-50011


F 55

153-00542


Description

Suitable for

MBD-S94 / 533-21000

DovetaildoubleclampmountingMaterial: metal

F 55 FGL

10

26

20

32

3.8

3.7

20

3

20

30

2.5

www.sensopart.com Version: 04/2013. Subject to changes; diagrams similar

AccessoriesReflectors

Reflectors

153-00242


Description Dimensions Mounting Temperaturerange

Suitable for

R5L / 904-51543

Reflectorinhousing 51 x 61 x 6.1 mm3 2mountingholes(slots) -20…+60°C

Retroreflective photoelectric sensor (laser)

153-00699



Suitable for

RD-25 KL / 904-51589

Reflectorinhousing Ø 25.2 x 5.5 mm3 Self-adhesive -20…+60°C


153-00701



Suitable for

RF-50 KL / 904-51590

Reflective tape 51 x 51 mm2 Self-adhesive -40…+70°C


153-00923



Suitable for

RF-230 KL / 904-51593

Reflective tape, to cut to size 230 x 230 mm2 Self-adhesive -40…+70°C


153-01046



Suitable for

R2-2LB1 / 904-51595

Reflectorinhousing,withveryfinestructure 20 x 32 x 3.8 mm3 2mountingholes -20…+60°C


153-01047



Suitable for

R3-2LK1 / 904-51596

Reflectorinhousingwithveryfinestructure 20 x 30 x 2.5 mm3 Self-adhesive -20…+60°C


11www.sensopart.comVersion: 04/2013. Subject to changes; diagrams similar

AccessoriesCables

Cables for F 25

Part number Article number Description

M8, 4-pin

K4-2m-G-PUR

K4-5m-G-PUR

K4-10m-G-PUR

K4-2m-W-pUR

K4-5m-W-pUR

K4-10m-W-pUR

K4-2m-W-pL-pUR

K4-5m-W-pL-pUR

CM4FG-E-5m-PVC

CM4 FW-E-5m-pVC

902-50801

902-51617

902-51610

902-50803

902-51618

902-51629

902-51642

902-51643

902-50221

902-50222

2m,straight,PUR

5m,straight,PUR

10m,straight,PUR

2m,90°,PUR

5m,90°,PUR

10m,90°,PUR

2m,90°,PUR,withindicatorLED


5m,straight,PVC,withhexnutSW9stainlesssteel(IP69K)

5m,90°,PVC,withhexnutSW9stainlesssteel(IP69K)

Cables for F 55

Part number Article number Description

M12, 4-pin

L4-2m-G-PUR

L4-5m-G-PUR

L4-10m-G-PUR

L4-2m-W-pUR

L4-5m-W-pUR

L4-2m-W-pL-pUR

L4-5m-W-pL-pUR

L4-10m-W-pL-pUR

L4S-2m-G-PVC

L4S-5m-G-PVC

L4S-2m-W-pVC

L4S-5m-W-pVC

CL4FG-E-5m-PVC

CL4 FW-E-5m-pVC

L4F/L4M-0,48 pUR

L4F/L4M-0,6 pVC

902-50805

902-51612

902-51628

902-50807

902-51602

902-50808

902-51603

902-51604

902-51632

902-51634

902-51633

902-51635

902-50219

902-50220

902-51670

902-51645

2m,straight,PUR

5m,straight,PUR

10m,straight,PUR

2m,90°,PUR

5m,90°,PUR




2m,straight,PVC,shielded

5m,straight,PVC,shielded

2m,90°,PVC,shielded

5m,90°,PVC,shielded

5m,straight,PVC,withhexnutSW14stainlesssteel(IP69K)

5m,90°,PVC,withhexnutSW14stainlesssteel(IP69K)

Extensioncable,M12(90°)toM12(straight),0.48m,PUR

Connection adapter, M12 (female) to M8 (male), 4-pin

“Wegaugeourselvesnotbywhatispossibletoday,butbyourvision of what can be achieved” – this has been our motto since the foun-dationofSensoPartin1994.Ourgoalistoalwaysbeastepaheadand to be able to offer our customers the most innovative sensor for industrial automation.

WithoureasytointegrateVISOR® Vision sensors and our compact lasersensorswithanamazingbackgroundsuppressionmadein Germany,westickuptothismotto.

Getready–westillhavealotofideasforthefuture.

We look ahead.yesterday, today and in the future.

SENSOR TECHNOLOGY VISION

Lightbarriersproximity switchesLaser sensorsMiniature sensorsDistance sensorsColour sensorsContrast sensorsAnti-collision sensorsSlot sensorsFibre-optic amplifiersInductive sensorsCapacitive sensorsUltrasonic sensors

Vision sensorsSmart camerasVision systemsObject detectionObject measurementColour detectionCodereadingLightingLenses

GermanySensopart IndustriesensorikGmbH79288GottenheimTel. +49766594769-0 [email protected]

FranceSensopart France SARL 77420 Champs sur Marne Tel. +33164 730061 [email protected]

United KingdomSensopart UK Ltd. BurtononTrent,DE142WQTel. [email protected]

ChinaSensoPart(Shanghai)Co.Ltd.201803ShanghaiTel. +862131261880 [email protected]

USASensopart Inc. PerrysburgOH43551 Tel.+18662827610 [email protected]

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