leveraging on new knowledge and latest advances in science...
TRANSCRIPT
Leveraging on new knowledge and latest
advances in science and technology to allow
large communities of EU textile machinery
SMEs to innovate their products and keep EU
leadership in added value textiles
NuWavehttp://www.nu-wave.eu/
Contents
Project Details
Project Initiative
Project Objectives
Work Packages
Composite Demonstrator – COMEZ
Cognitive Carding Machine
Package Dyeing Machine Demonstrator
Knowledge Repository Evaluation
Partners
Project Details
Project Title: Leveraging on new knowledge and latest advances in science and
technology to allow large communities of EU textile machinery
SMEs to innovate their products and keep EU leadership in added
value textiles
Acronym: NuWave
Grant Agreement: GA No.: FP7-SME-2007-2-218479
Project Duration: 36 Monate
Project Budget: 1,77 M €
Project Type: Research for the benefit of specific groups
Research for SME associations
Funding Agency: European Commission
Project Initiative
Manutex = Manufacturing + Textiles
Research Road Map for the Textile Machinery
Industry
Important Themes
New Materials
New Processes
New Products
Digital Manufacturing Technologies
Resource Efficiency
Project Objectives
Improved Flexibility,
Efficiency, ProductivityResource
Efficiency
Human Factors,
Working Safety
EXISTING TEXTILE
MACHINE TECNOLOGIES
ADVANCED
MATERIALS
NOVEL
MECHATRONIC
CONCEPTS
PROCESS
MODELLING
NEW GENERATION TEXTILE MACHINES
Composites Intelligent materials
(sensing/actuation)Coatings
Modular designHigh density
actuationDistributed
control systems
Modelling of machines/mechanisms and their dynamic
behaviour/interactions
Improved Flexibility,
Efficiency, ProductivityResource
Efficiency
Human Factors,
Working Safety
EXISTING TEXTILE
MACHINE TECNOLOGIES
ADVANCED
MATERIALS
NOVEL
MECHATRONIC
CONCEPTS
PROCESS
MODELLING
NEW GENERATION TEXTILE MACHINES
Composites Intelligent materials
(sensing/actuation)Coatings
Modular designHigh density
actuationDistributed
control systems
Modelling of machines/mechanisms and their dynamic
behaviour/interactions
Work Packages
WP1 FUNCTIONAL ANALYSIS & HIGH LEVEL SPECIFICATIONS
WP3 MODELING & PROCESS SIMULATION
WP1 FUNCTIONAL ANALYSIS & HIGH LEVEL SPECIFICATIONS
WP0 PROJECT MANAGEMENT
WP
8C
OL
LA
BO
AR
AT
IVE
KN
OW
LE
DG
E P
LA
TF
OR
M
WP1 FUNCTIONAL ANALYSIS & HIGH LEVEL SPECIFICATIONS
Task 1.4 Functionalities Clustering – Specifications
WP2 ENGINEERING KNOWLEDGE BASE DEVELOPMENT
WP3 KNOWLEDGE-BASED DESIGN
Task 3.2
Modelling
Task 3.1 Conceptual Design of
Demonstrators
Task 3.3 Detailed
Component/Machine Design
WP4 PROTOTYPING
WP5 TESTING AND VALIDATION
WP6 TRAINING & DISSEMINATION
Task 2.1 Materials and Coupon
Testing
- Vibration Damping
- Inertia Reduction
- Low friction / wear
- Sensing / Actuating
Task 2.2 MODULARITY
- Mechatronics
- Distributed Control
- High Power Density Actuators
Task 2.3
Virtual Mock-ups and Guidelines
Task 1.3
Textile machine Product Data
Sheets, Literature, User Guides
Task 1.1
Trend Analysis in Added-
Value Textiles
Main Output:
Set of Quantified
Functionalities
Main Output: Selected
Concepts
Main Output: Validated
Concepts and Design
WP
7IP
R M
AN
AG
EM
EN
T, B
US
INE
SS
MO
DE
LS
& E
XP
LO
ITA
TIO
N
WP Leader DAPP
WP Leader DAPP
Task 1.2
Patent Analysis
Textile Machines
WP Leader VUTS
WP L
ea
de
r D
APP
WP Leader DAPP
WP Leader EURATEX
WP Le
ad
er A
CIM
IT
Task 4.1
Coated part
Demonstrator
Task 4.2
Composite part
Demonstrator
Task 4.3
Smart Actuator
Demonstrator
Task 4.4
Modular Plant
Demonstrator
Functionalities
Demonstrators available
for Testing
Test Results for
Demonstrators
and Platform
WP0 PROJECT MANAGEMENT
WP
8C
OL
LA
BO
AR
AT
IVE
KN
OW
LE
DG
E P
LA
TF
OR
M
WP
7IP
R M
AN
AG
EM
EN
T, B
US
INE
SS
MO
DE
LS
& E
XP
LO
ITA
TIO
N
WP Leader ACIMIT
WP0 PROJECT MANAGEMENT
WP
8C
OL
LA
BO
AR
AT
IVE
KN
OW
LE
DG
E P
LA
TF
OR
M
WP
7IP
R M
AN
AG
EM
EN
T, B
US
INE
SS
MO
DE
LS
& E
XP
LO
ITA
TIO
N
WP0 PROJECT MANAGEMENT
WP
8C
OL
LA
BO
AR
AT
IVE
KN
OW
LE
DG
E P
LA
TF
OR
M
WP
7IP
R M
AN
AG
EM
EN
T, B
US
INE
SS
MO
DE
LS
& E
XP
LO
ITA
TIO
N
WP Leader ITA
WP0 PROJECT MANAGEMENT
WP
8C
OL
LA
BO
AR
AT
IVE
KN
OW
LE
DG
E P
LA
TF
OR
M
WP
7IP
R M
AN
AG
EM
EN
T, B
US
INE
SS
MO
DE
LS
& E
XP
LO
ITA
TIO
N
WP1 FUNCTIONAL ANALYSIS & HIGH LEVEL SPECIFICATIONS
WP3 MODELING & PROCESS SIMULATION
WP1 FUNCTIONAL ANALYSIS & HIGH LEVEL SPECIFICATIONS
WP0 PROJECT MANAGEMENT
WP
8C
OL
LA
BO
AR
AT
IVE
KN
OW
LE
DG
E P
LA
TF
OR
M
WP1 FUNCTIONAL ANALYSIS & HIGH LEVEL SPECIFICATIONS
Task 1.4 Functionalities Clustering – Specifications
WP2 ENGINEERING KNOWLEDGE BASE DEVELOPMENT
WP3 KNOWLEDGE-BASED DESIGN
Task 3.2
Modelling
Task 3.1 Conceptual Design of
Demonstrators
Task 3.3 Detailed
Component/Machine Design
WP4 PROTOTYPING
WP5 TESTING AND VALIDATION
WP6 TRAINING & DISSEMINATION
Task 2.1 Materials and Coupon
Testing
- Vibration Damping
- Inertia Reduction
- Low friction / wear
- Sensing / Actuating
Task 2.2 MODULARITY
- Mechatronics
- Distributed Control
- High Power Density Actuators
Task 2.3
Virtual Mock-ups and Guidelines
Task 1.3
Textile machine Product Data
Sheets, Literature, User Guides
Task 1.1
Trend Analysis in Added-
Value Textiles
Main Output:
Set of Quantified
Functionalities
Main Output:
Set of Quantified
Functionalities
Main Output: Selected
Concepts
Main Output: Selected
Concepts
Main Output: Validated
Concepts and Design
Main Output: Validated
Concepts and Design
WP
7IP
R M
AN
AG
EM
EN
T, B
US
INE
SS
MO
DE
LS
& E
XP
LO
ITA
TIO
N
WP Leader DAPP
WP Leader DAPP
Task 1.2
Patent Analysis
Textile Machines
WP Leader VUTS
WP L
ea
de
r D
APP
WP Leader DAPP
WP Leader EURATEX
WP Le
ad
er A
CIM
IT
Task 4.1
Coated part
Demonstrator
Task 4.2
Composite part
Demonstrator
Task 4.3
Smart Actuator
Demonstrator
Task 4.4
Modular Plant
Demonstrator
FunctionalitiesFunctionalities
Demonstrators available
for Testing
Demonstrators available
for Testing
Test Results for
Demonstrators
and Platform
Test Results for
Demonstrators
and Platform
WP0 PROJECT MANAGEMENT
WP
8C
OL
LA
BO
AR
AT
IVE
KN
OW
LE
DG
E P
LA
TF
OR
M
WP
7IP
R M
AN
AG
EM
EN
T, B
US
INE
SS
MO
DE
LS
& E
XP
LO
ITA
TIO
N
WP Leader ACIMIT
WP0 PROJECT MANAGEMENT
WP
8C
OL
LA
BO
AR
AT
IVE
KN
OW
LE
DG
E P
LA
TF
OR
M
WP
7IP
R M
AN
AG
EM
EN
T, B
US
INE
SS
MO
DE
LS
& E
XP
LO
ITA
TIO
N
WP0 PROJECT MANAGEMENT
WP
8C
OL
LA
BO
AR
AT
IVE
KN
OW
LE
DG
E P
LA
TF
OR
M
WP
7IP
R M
AN
AG
EM
EN
T, B
US
INE
SS
MO
DE
LS
& E
XP
LO
ITA
TIO
N
WP Leader ITA
WP0 PROJECT MANAGEMENT
WP
8C
OL
LA
BO
AR
AT
IVE
KN
OW
LE
DG
E P
LA
TF
OR
M
WP
7IP
R M
AN
AG
EM
EN
T, B
US
INE
SS
MO
DE
LS
& E
XP
LO
ITA
TIO
N
Composite Demonstrator – Comez
Objectives
To identify the possible areas of development on the knitting machines currently
produced by COMEZ
To propose alternative design and materials for the components;
To select different kinematic chain for power transmission;
To exploit new control system and simplify the currently used algorithm
Composite Demonstrator – Comez
Demonstrator
Composite Demonstrator – Comez
Demonstrator
Composite Demonstrator – Comez
Demonstrator
Wear resistance
Weft-bar conceptual design solutions
Weft-bar & actuation system
final production
Thread guide
final production
Final weft-bar design selection
Weft bar
production & testing
Thread-guide
Materials/Coating selection
Thread guide
production & testing
Power consumption
Composite materials
Actuation system
solutions simulation & selection
Actuation system
production
Actuation system
testing
Composite Demonstrator – Comez
Weft Bar
The Dimensions
Composite Demonstrator – Comez
Weft Bar
The Overbraiding Technology
Overbraiding Technology Overbraiding Ceramic Overbraided Profiles
Overbraided End Product
Composite Demonstrator – Comez
Weft Bar
The Challenges – Technological
Profiled Structure Notches and Curvatures
Notches
Curvatures
Composite Demonstrator – Comez
Weft Bar
The Challenges – Mechanical
Stress Distribution in marked areas
Composite Demonstrator – Comez
Actuation System
flexible (bending)
stiff (drag)
Rack and Pinion Arrangement
Metallic Belt
Composite Demonstrator – Comez
The Needle
The needle needs to be coated for application for different materials
Coatings change the tribological in a system.
Investigation of tribological aspects desired
Yarn Guide in the Crochet Machine
Composite Demonstrator – Comez
Tribology at ITA
Abrasion resistance, surface analysis
Temperature behaviour, heat development
Lifetime prediction
Surface analysis with SEMFriction coefficient analysis
Cognitive Carding Machine
The intelligent positoning system
Automatically controlled positioning of stationary flats on a carding machine in the post
carding zone
The aim is to reduce fibre damage in the carding machine
Cognitive Carding Machine
Incorporation in Industry
Trials to be carried out in a spinning mill SME – HCH Kettelhack Co. & KG., Rheine,
Germany
Trials to be carried out with Cotton material and 5.5 ktex sliver fineness
The trails would be carried out on the TC 07 Carding machine
The concept of the positioning system
Package Dyeing Machine Demonstrator
Objective
Development of an industrial prototype able to
perform an on-line evaluation of some
fundamental parameters which characterize a
dyeing bath during an industrial textile dyeing
process
Evaluated Parameters
pH
Temperature conductivity
Colour content of the bath
Package Dyeing Machine Demonstrator
System Integration of Sensor Technology
temperature probe
pH probe
conductivity probe
Variable Optical Path Spectrometer Sensors Temperature, pH, Conductivity Sensors
Knowledge Repository Evaluation
Web Portal
NU-WAVE
web portal
?
Users assistance
in Conceptual
Design
Virtual Design
Optimization,
Validation of the
advanced Materials –
Mechatronics based
solutions
Support in generating new
concepts to:
• Identify simple and reliable
modular\mechatronics solutions
for textile machine actuation
• Adopt new materials for higher
performance components,
tailored to the functions
NU-WAVE
web portal
?
Users assistance
in Conceptual
Design
Users assistance
in Conceptual
Design
Virtual Design
Optimization,
Validation of the
advanced Materials –
Mechatronics based
solutions
Support in generating new
concepts to:
• Identify simple and reliable
modular\mechatronics solutions
for textile machine actuation
• Adopt new materials for higher
performance components,
tailored to the functions
Knowledge Repository Evaluation
Web Portal
Partners
Thank you for your attention