ke wps asme ix 003 rev. 0(p8)
DESCRIPTION
bookTRANSCRIPT
PT I(RAI{**-:^ * f,J Ei\iGII\EtrR.Iio{r._o
Company Name
Welding Prccedure Specif icat ion No.Suppor t ing PQR No. (s)
Weld lng Process (es)
JOTNTS (OW-402)
Joint DesignBircki r rg (Ycsi f . lo)
Backing lv ' iater ia l (Type)
Meta l
Nonmeta l i c
B/ISE IvIETALSNo. 8
(ow - 403)Group No .
ORSpecifrcation type and gradeto Specifrcation type and grade
O R
Chem. Analys is and Mech. proo
o Chem Analys is and Mech. proo
Thickness Range:Base Meta l :
P ipe Dia Range
O t h e r :
WELDING PROCEDURE SPECIr rCNi rOr , r 1WES)Code ASME Sec. lX , Bo i le r and pressure Vesse l
: PT . KRAKATAU ENGINEERING: K E - w P S - A S M E I X - O O 3 C e v . O: KE - PQR-ASN,1E rX -003 nev , 0
: GTAW
: G I {OOVE AND F ILLET. NOt' lE
: N O N E
(Refer to both back ing and re ta iners ;
I Fus ion Me ta l
I ot'er
t o P -No Group No .
A G U S S U B A N D R I Y O
I ' l o v c n l b e r 1 5 t h , 2 0 0 0
[ ln; . tuAL
ByDate
Type (s)
f
l
For deta i l see page 3 o f 3
s n . 3 1 . 2 . r p . 3 1 6 i A . 1 8 2 G r . r l t 6s A . 3 1 2 . r p . 3 i _ 6 . A . l _ 8 2 G r . F i . L 6
*i;ilii-
:Ajri:ir I
.{i:*, l - ;
:1 !:)
#.
I
: '
-i;,
t . . :
' : n' l
t'*'lr*f
tdi
Groove
Groove1 . 5 n r m - 1 0 . 9 8
A L I .
F i l l e t
F i l l e tN L L
At- L
GTAW
5 . 9
6
B
2 .4 n l n l
1 0 . 9 8 m m ( r . r a x )
A L L
E t ( J I t )
N O N E
N O N E
Each base Fi l le r lv le ta l Combinat ionltng_9r.Jrgs9q__tgJLs l rou lJ be recorded inc i ,v ic lua l tv -
v / : " r . r o e | : T r h F l o o r . J l . J c n d . G r t o t s u b ' a r o K r v . 5 { J r l r r i r - ' t ? t d i f A l l , i i t " B o r 1 7 { , p h o n e e : ( 0 2 1 } s 2 2 1 2 a 6 , s z 0 l 6 0 5 i a x : ( 0 2 1 ) s 1 0 0 6 7 s
E.Mr l l : kcc lk t S Indocr t .no t . ldC t L E O o N IGodung KE. J l . As l r Raye Kav. o ' 3 Kewesrn ] { : : , t ] I : l k : l r1 c ]hgcn {2413 J rwr Fr rn t . lndonor l r p .honoo : (0254} t9 {100 ( t lun t ing}Frx : (0154) J9 i60 l . J ! l16sr p .o . gor i r7 E- [ r r l r : l0c ru &g rndocr t .n r t .kJ
' FTLLER h4ETALS (QW_401)
Spec. No. (SFA)
F - N o
A - N o .
Size of Fi l ler h4etats
Weld lvletal
Thrckness RangeGroove
Fii ler , iE lect rode
Flux,Tiade NimeConsumable lnseriOther ( lr4a nu iacturer)
d PT KRAIL,1J:^'..'-' tr,NGXNE,E.RXI\ G
WELDtNG pROCEDURE SpECtFtCAT|ON (WpS)Code ASME Sec . lX , Bo i le r and p ressure VessE l
W P S N o . : K E - w p s - A S M E r x - 0 0 3 n c v . 0POSTTTON (QW4o5)
Posi t ion (s) o f Groove
Welding Progression
Pos i t i on i s ) o t F i l l e t
PREHEAT (QW-406)
Preheat Temp. l r i l in : NONE
Interpass Temp I ' i1ax : 180 oC
Prehea t ma in tenance : NoNE
(Cont inuous or speoal heat i l lg rvhere appl icable shoutd be recor t led)
ELECTRTCAL CHARACTERISTICS (QW409)
Current AC or DC
Amp (Range)
(Amps and Vol ts rang should be recorded for each
in a tabulator form simi lar to that shown below)
Tungsten Electrode Size and Type
Mode of MetalTransfer for GMAW
Electrode Wire Feed Speed Range
U P H I L L
A L L P O S I T I O N
POST WELD HEAT TREATtvIENT (QW-407)
Temperature Range : NONE
Time Range : N O N E
Polar i ty : STRAIGHTV o l t s : l _ 4 - l Z
e lect rode s ize, pos is ion and th ickness, e tc . Th is in fornrat ion r r rav be l is ted
: 2 . 4 n r m - 2 x T H o R T A T E D T U N G S T E N ( e w s 5 . 1 2 , e v r r r r - 2 )jorru frng.tun, , * ,nor*,uo u,",
: NONE
(Spray arc, Short circui l lng arc, ctc)
: N O N E
' n a
: 7 0 - 1 4 0
GAS (QW4O8percent Compctsidg-l-tl
Gas (s ) M ix tu re F low F (a te
s h i e l d i n g A R G O N g g . g g % 1 2 - I 5 L / M r N
Tra i l i ng NoN E NoN E I , l o rJ E
B a c k i n g A R G o N g g . g g x 6 - 1 5 L / r , 1 r N
Weld
L a y e r ( s ) P r o c e s s
F l l l c r M c t a l
a . r ^ ^ ^U l ( l : 5
Cur ron t
E R l l i : ' I U . . l
L R r l f i I
r . .
r R l 1 r , ' | 2 . 4
Ampere
R a n n p' ' - " J "
7 0 - 1 4 0
7 0 - 1 4 0
7 0 - 1 4 0
D C 5 P
O C S P
D C S P
1 4 - 1 7 | S - S
l . r - 1 7 | . l ^ 9
1 4 - 1 7 | q - S
F I L L E R
CAPPING
TECHNTQUE (QW-410)
3
s q
Str ing or Weave Bead
Ori f ice of Gas Cup Size
ln i t i a l and ln te rpass C lean ing (B r r r sh ing , Gr incJ ing , e tc )
Method of Back Gouoino
Oscil lat ion
Contact Tube to Work Distance
lr4ult iple or Single Pass (per side)
Multiple or Sin{le', f lectrode
Travel Speed (Rang'e)
Peening
Other
STRING & WEAVE
9 - 1 6 m m
C I I I N D I N G A N D B R U S H I N G S T A I N L E S S S T I E L
N O N E
N O N E
4 - 5 t"tt'l
N l U L T I P L E
S I N G L E
4 - 9 c m l m i n
NON E
N O N E
i r : t t t , t Q r r e e r {
R a r i g e
(cn i i m in )
J A K A R T A IW i t | u B e i : 7 t h F l o o r , J l . J c r r d . G i t o t S u b r o t o l ( r v . 5 . ( J r \ r r r : 1 1 9 5 0 . I n r i o n o r l r , p O . g o x 1 7 , t , p h o n c r : ( 0 2 1 ) 5 2 2 1 2 . 1 6 , 5 2 0 . t 6 0 j F : x : ( 0 ? 1 ) S 2 O 0 6 7 S
E . n r e l l : c o n r r n r r c l e l \ 0 \ r a k r t r ! J a n g . c o . l d
C I L I O O N IG ' r l t r n n x E . J l A r l : R r y : K : v . o . 3 K : q ' e r : n I n d u r t r i K r e k r L r u C l l o g o n l 2 { 3 5 B e n t r n - I n d o n r r l r p h o n o r : ( 0 2 5 { ) 1 9 4 1 0 0 ( H u n t l n 1 7 )
I i \ i ( o i 5 { ) : l l l l 6 t ) 1 , . 1 0 t 6 5 I l ' . O . U u r l { 7 f i - r r r e l l : t r r r r L . t l n q $ k r e k r t n t r c r r g . c o . l r l
O t h e r ( e . 9 ,
R e m r r k c
C o r ) l l ' l t c r r l s ,
Hot r ' ; i r e
Add i t i ona l ,
Tec l t r r iq , . re .To rch A r r c l c
E tc )
R . C l r l . t x e n ! ! l a o o i l 5
JOrNT'S DEStcN (aW402)
y min = The Lesser of t or 6,4 mmX min = The Lessar of 1.4 T or the thicknoss of thr: hub.nole -' lor maximum ̂ t'refor page l
0,7 tnbut no t loss than 6 ,4mm
2 .0 - 3 .2
Misal ignment (max) = The lesser of 3.2 mnr or 0.5 tn
nola : for maximum't'rofor paga l
PREPARED BY :
( Agus Subandr iyo )
WELDING PRocEDURE spEctFtcATtoN (vvi^; i(section lx, A$ME Boiter and pressure vessel co*-,
nols : for maximum "t' refsr page 1
as"* 3
3 7 . 5 o + 2 . 5 o
1.6 mm + O.B r l rn r
1.8 mm App.ror Gep Luiura waldirp
X min = The Lssser of 1.4 T or t f ro t l - , ic l i , rcss of ths hub.nolo : for maxlmum 1" rofor ltago 1
( U lanG u n a )
E/ts
- 1 Y 7 h , v -
ffi PT KRAI{A'IA{J ER{GINtrEF4"li;-*i E#
PROCEDURE QU,q ,L tF tcAT tON RECORDS (pOR)Record Actual condii ion Used to f f i
C o m p a n y N a m e : r , 1 . . T i R A K A T A U . E N G T N E E R T N GProcedure Qua l i f l ca t ion Record No. : KE_pQR_ASME IX_003 nev .O UateWPS No. :Composi te.Welding Process (es) :Types (Manual, Automat ic, Semi-Auto) :
JOTNTS (QW - 402) t7l s"
+ - 1 m m
orded fo r each f i l l e r meta l o r p rocess used)BASE METAL (OW403)
Mater ia l Spec . : sn-312POST V/ELD HEAT TREATI ' / I I i i . ; i - , - 407)Tenrperatur : NoNE
l-ype or Grade 5 c h . 4 0 .
to P-No. : 8
: 5 . 4 9 m m: 8 8 . 9 n u r r
Other : N O N E
FTLLER METALS (OW-403)SFA SpecificationAWS Classi f rcat ionFi l let Metal F-No.
WeiO Metal Anatysis A-No.
GAS (0w - 408)
Sh. ie ld ingTra i l l i ng
Back ing
J i i , r r i t ! 1 6 t n , 2 0 0 1
Thickness of Test CouponDiameter of Test Couoon
Size of F i l le r l r4eta l
Other
: N O N E
: NOt.rE
. U L
: S T R A T G I I I '' . 7 5 - 8 6
Pass (persictr , , ) :E lec t roCe :
A . 5 . 9
ER 3 lC r I
6
8
2 . 4 m mE S A B / O K . T T G R O D 1 6 . 3 0
5 . 4 9 n r n r
6 G
L ' P i l t l l
NON t :
N O N I :
180 ' 'c
N O N E
Current
Polar i ty
Antpercs
I r4ul t r ; less or Singlelv lu l t ip le o r S ing leOi l rc r
: T P 3 1 6
. o
- . _ . t . . - - . - l - .ELECTRICAL CHARACTEi ( I I i t i - . . I . . ^ / - 409)
Tr . rngstcn Elect rode Size :O t l r r - ' r : T y p E 2 %
A w s 5 . 1 2 ,
TECf {N iQUE (OW - 410)Trave l SpeedSt r ing or Weave EeadG a s C u p S i z eOsc i la t ionln i t ro l and In te rpass C lean ino
' . 14 - 16
I UI iGSTEI . ]vVeld lV le ta l Th ickness
POS|TION (OW - 40s)Posit ion of GrooveSJeld Prog (Up t i i t t . Down l r i l t )Other
PREH EAT (ew - i odyP r a h o a t T o n r n 1 , , !, _ , , . r . . , . , 1 n
Interpass TenrcOther
r'il.i/r.1I N
& \,,'r.;lv r-
16 n rn l
( r ; ' 1 . ' U I f J G &
s r A l f . r L I s s
r u , l i L - i f P l " E
s l f . i G L I
. . . , i , i -
J A K A R i A :\ i ' t s m : E a j a 7 t h F l o o r ' J t ' J e n d ' G a l o t s u b r o t o t , , " r , r l : l l . ' ] : " 1 t " : : : - - ] ? : : L o - 1 t : 1 : o : g o t 1 ? 4 , p h o n e s : ( 0 2 1 ) 5 2 2 1 2 4 r j , r : u 1 f . ! i s F . i x : ( 0 2 1 ) 5 2 0 0 6 r s
\ , ,QN J
b(tt
PT KRAKA TA TJ E NGTI\U.8,[T,. i
PROCEDURE OU/ \L IFTCATION RECORDS (PAn)
PQR. r t o . : KE-PQR As r . {E IX -002
TENSTLE TEST (OW - 150)
WOTH(mm)
THICKNESS
: (mm)AREA(mm2)
ULTIT,TATE
TOTAL LOAD
(KN) . ;
ULnI,iATE
. . UNIT STRESS'., , i (hrps)
1 2 . 85 , 0 2 64 2 5 6 4 L , 7 7 5 6 4 2 , 3 5 2
T 2 1 2 . 8s , 0 2 6 4 , 2 5 6 4 0 , 1 0 0 6 2 4 , 0 e 6
. . OF FA ILURE &i_,]cATloN
Type and F igu re No .
RooT BEND ( RBl
ROOT BEND ( RB2
FACE BEND ( FB2
GUTDED EEt. rD TEST (0W - 160), r Rosu l t
SATTSFACTOIIY
SATISFACTORY
SATISFACTORY
SATISFACTORY
ETTLEIT{EtD TEST (OW . 1 80}
Ponotrat ion Into Parent Metal : YES*:_-,_
: N O :
]ommontsI:
?asult - Satisfactory
VTACRO - Resul ts
l
YES
NO
N O N E
NONE
N O N E
, i
RADIOGRAPHIC TEST r !n?
NONE
FACE BEND ( FB1 )
Type of Test
Deposi t Analys is
Othar
welder 's Name
st Conducted by
N O N E
'?- I
r {
. i d, " t
. l rr ' . :
, i- : t
HANAFI E m p y . N o . : S t a m p N o . : W . O i
P T . K H I Laboratory test No. : 001/Lab/KHl/Xl /2000
We certify lhal the slatemenls in lhrs rocard aro conact and that the lesf welds
{ .d in accordance with the requiremenfs of Socfion lX of fhe ASME Code
a.ir'.I
, l . r r l r r r r q t r b . , l l \ r i . r l ( r \ r f . , i r r
\res .( f \QR (s) \PQR1
REVIEWED BY:
L_UI3N-GUN&)
\ \ r . t t t r l t l i . r ? t l r | . l r r l r t ' . . | l ' . t f l l t | ' ( : ; | t t | l S t t l t r r r [ t r | . , . : r r . i . | . | . r l ' . r l . t : r l ] u : { l . | t t l | r r t t t ' r i : r , | ' ' ( ) . | } r r r l ? . l ' l l l l l l c '
f l - \ l : r i l : ke t ' . j l i r ' l i t t r los lL t t t ' t . i t l
C I I . E C O N :( ) J ! r r r r r \ i r t r l r r r l r ' . t r r l i r r L r r t r r t r ( ' i l t . g , r t r { f l l 5 . l u t t ' u l l ; t r , r t l t t r l r r t t l r t . r l ' l t , ' t . ,l " i r r : ( t l l S J ) J g l h t l l . - ] 9 1 ( r 5 l ! r . ( ) . l l i l r l . t ? U - \ l u l l : k c c l g i r l t t r l ( ' , r t . t t U L i r l
l+j!S.i
#iidgi (Detail of record of tests are il lustrative only and may be modificated on confirm to the type and nuni'- :t ! ' : ; ir '*q --4j*
:5 ,,.i:i i .t,\.tt\tr1,\ :
,1,,r r -r\r{.Atvlr r u u rrl\ urN ll}Lilq.^ r
PENGUJIAN NON DESTRUCTTF
. . l -ON.
I. , SYAHKAN
JENIS PENGUJIANHASIL UJIRADIOGRAPHY REPORT
PENGGOLONGAN JURU LAS :
D I U J I
: RADIOGRAPHY TEST: REPORT TERLMPTR: KE-peR-003
l"lemenuhi Syarat
Diuji ulang' l ldnk
memenuhi syarat
trnn
ffia n a
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G c d u r r g K € ' J l ' A s r e R a y ' e K a v ' o ' J K r w ' r s e r r r r r c r r s r f i 1 * I , !
l r f f i : J . 1 . t , , J r w : B a r a r - l n r r o n c r i ; f , r r o r r ; s : I , J . ) , r . r ! . ; r - u ( i r r r r l t . u )F r r : ( 0 2 5 { } : 9 1 i 0 1 1 9 1 f , 5 7 p . O . o r r i r . r r g - l . r . i i ' h o c r g ( 4 i r r r r o s ; r t . n r , r . i r lBud iana \ ,wps & peR (B ) \ eeNcu l rRN
: 1 0 2 1 ) 5 2 0 0 r i 7 5
PENGUJTAN VTSUAL
Bentuk cacatLokasi
Bagian Las- lasanlUkuran-ukuran
N/A N/A | ruln
MACAM CACAT C R . L O F . r P . U c . c o N c A V E R o C r iREIN FORCEMENT OR TNTERNAL F. i ,SURFACE POROSITY OR EXPLOS!. i - )
HASIL UJIAN VISUAL L U L U S DIUJIt - ,
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LAPORAN PINGUJIAN KUALIFIKASIPROCEDURE PENGELASAN
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H A N A F I
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P T . K r a k a t a u E n g .
PT . M f ' 1 I
A S M E I X
T H E R M A L A C R
GTAW
f -/-\ \*
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S A 3 1 2 T P 3 1 6
S A 3 1 2 T P 3 T 6
E R 3 1 6 /
O K . T I G R O D 1 6 . 3 0
3 0 0 m n t
T A C K W E L D
S I N G L E V E E
3 ntrn
2 nll
N O N E
WPS No. 00 3 K E 9 - \ l / i r S - / \ S M E - 0 0 3 R c : v . 0
KEC- PQR-A>t r ' lE -003 P.er , . 0
N O V E t 4 B E R 1 6 r n . T A C O
D C S P
S i : E B E L O V /
S L E B E L O W
N O N E
I J P H I L L
I - Y E S A
L / E S A
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t > r \ tJ
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Pembers ihan
Melepas k lem
Sudut kampuh
Tinggi muka a l<ar
Tinggi las akar
Pemanas akhi rBatas suhu antarlap isan las
fOR No,- r - . ^ - ^ ^ lr o u g 9 d l
Polarity
A m n o r o
Vglt
serbuk las
003
pe l indung
A,rah pengelasan
Pabr ik
Pabr ik
Tebal Pipa
Pabr i k
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Proses las'
Jenis kawat las (AWS)
Ukuran kawat las (mm)
Mula i mengelas
Ampere
Volt
Kecepatan (mm/nrin)
. GTAI,J
E R 3 1 6
1 - t 1
1 0 . 0 0
7 5
1 4
6 4
GTAW
r R 3 1 6
2 . 4
1 0 . 1 0
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