jv3-160s mechanical drawing

54
MECHANICAL DRAWING Ver 1.10 JV3-160S D500198 MIMAKI ENGINEERING CO., LTD. TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan Phone: +81-3-5420-8671 Fax: +81-3-5420-8687 URL: http: // www.mimaki. co. jp / E-mail: [email protected]

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Page 1: JV3-160S Mechanical Drawing

MECHANICAL DRAWING

Ver 1.10

JV3-160S

D500198

MIMAKI ENGINEERING CO., LTD.

TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan

Phone: +81-3-5420-8671 Fax: +81-3-5420-8687

URL: http: // www.mimaki. co. jp /

E-mail: [email protected]

Page 2: JV3-160S Mechanical Drawing

2

Page 3: JV3-160S Mechanical Drawing

3

TABLE OF CONTENTS

COVER ASSY. - 1/3 ................................................................... 4

COVER ASSY. - 2/3 ................................................................... 6

COVER ASSY. - 3/3 ................................................................... 8

FRAME ASSY. .......................................................................... 10

LEG ASSY. ................................................................................ 12

Y-BAR ASSY. ............................................................................ 14

PLATEN ASSY. - 1/2 ............................................................... 16

PLATEN ASSY. - 2/2 ............................................................... 18

X-DRIVE ASSY. ....................................................................... 20

Y-DRIVE ASSY......................................................................... 22

CLAMP ASSY. - 1/2 ................................................................ 24

CLAMP ASSY. - 2/2 ................................................................ 26

SLIDER ASSY........................................................................... 28

HEAD ASSY. - 1/2 ................................................................... 30

HEAD ASSY. - 2/2 ................................................................... 32

STATION ASSY. ....................................................................... 34

WIPER ASSY. ........................................................................... 36

CARTRIDGE ASSY. ................................................................. 38

ROLL ASSY. ............................................................................. 40

TAKE-UP DEVICE ASSY. - 1/2 .............................................. 42

TAKE-UP DEVICE ASSY. - 2/2 .............................................. 44

ELECTRICAL UNIT ASSY. - 1/3 .......................................... 46

ELECTRICAL UNIT ASSY. - 2/3 .......................................... 48

ELECTRICAL UNIT ASSY. - 3/3 .......................................... 50

FRONT EXHAUST DEVICE ASSY. ..................................... 52

Page 4: JV3-160S Mechanical Drawing

4

5

4

18

17

29

19

20

2121

22

23

24

27

24

2526

25

18

26

108

9

11

16

15

11

1820

2121

25

28

26

19

6

10

11

12

14

13

1

31

67

8

2

3

3

COVER ASSY. - 1/3

to Terminal 2 assy. A5, A6, A7, A8

to Terminal 2 assy. A1, A2, A3, A4

Electrical case

Page 5: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

5

COVER ASSY. - 1/3

1 M601224 Bear cover cup 2

2

M503987 Y-cover 160S 1 JV3-160S

3 Screw 8 B3x6 Ni

4 M601247 Exhaust duct 1

5 Screw 3 P4x10 SMW black

6 Screw 4 B3x6 Ni

7 M503982 Rear cover L 1

8 Screw 3 P3x8 SMW

9 M601202 Left cover 1

10 Screw 5 B4x10 Ni

11 Screw 6 P4x10 SMW

12 M503984 Y-cover stay L 1

13 E102281 Selector R assy. 1

14 E102280 Selector P assy. 1

15 M503972 Cover bracket L 1

16 Screw 2 P6x12 SMW

17

M503974 Front cover U 160S 1 JV3-160S

18 Screw 6 B3x6 Ni

19 M503978 Pin bracket 2

20 M201625 Fulcrum pin 2

21 E-ring 4 E-3

22 M800095 Cover spring 1

23 M503979 Switch dog 1

24

M503977 Front cover nut 160S 2 JV3-160S

25 Washer 10 WP-5 white

26 Screw 10 P3x8 SMW Ni

27 M503975 Front cover nut CS 1

28 Handle U-type (large) 1 THA-101-2

29

M601230 Front cover L 160S 1 JV3-160S

Page 6: JV3-160S Mechanical Drawing

6

10

934

16

16

1718

192021

2223

24

19

13

14

23

4

5

6

10

10

12

1212

10

11

10

33

32

3130

29

28

27

25

19

7

8

26

1

A

A

15

16

COVER ASSY. - 2/3

to IO PCB assy. CN2

to IO PCB assy. CN3

Electrical case

to IO2 PCB assy. CN2

to IO2 PCB assy. CN4

to IO2 PCB assy. CN6

to IO2 PCB assy. CN5

to IO2 PCB assy. CN3

to IO PCB bracket

Page 7: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

7

COVER ASSY. - 2/3

1 M903254 Keyboard seat S 1

2 M600520 LCD cover 1

3 M601203 Keyboard panel 1

4 M601024 Key top 11

5 E102058 Keyboard PCB assy. 1

6 Screw 6 TP3x8 Flange Black

7 E102211 Keyboard cable assy. 1

8 Screw 4 TP3x12 Flange Black

9 M503985 Rear CL cover 1

10 Screw 11 B3x6 Ni

11 M503981 Rear cover R 1

12 Screw 5 B4x10 Ni

13 Screw 2 P4x12 SMW

14 Bushing 2 φ4, L=8

15 M903220 Absorber ST 1

16 Screw 5 P4x10 SMW

17 M503971 Cover bracket R 1

18 M503941 Heater switch bracket 1

19 Screw 9 B3x6 Ni

20 E102292 Heater switch assy. 1

21 E102294 Green-pirot lamp R assy. 1

22 E102301 Orange-pirot lamp R assy. 1

23 E102293 Green-pirot lamp P assy. 1

24 E102300 Orange-pirot lamp P assy. 1

25 M503951 Station cover F 1

26 M601201 Right cover 1

27 Screw 2 B3x4

28 Magnetic Catches 1 TL-105S

29 Screw 2 B2x8

30 E102210 Cover sensor assy. 1

31 M503980 Interlock sensor bracket 1

32 Screw 2 B4x6 Ni

33 M503983 Y-cover stay R 1

34 E102351 FG wire 2 assy. 1

Page 8: JV3-160S Mechanical Drawing

8

2

9

17

18

19

8

10

11

16

20

2223

21

20

2223

25

20

2223

24

15

14

12

13

2

2

13

4

3

234

34

34

5

6

72

2

27

28

29

30

3132

33

26

A

A

COVER ASSY. - 3/3

to IO PCB assy. CN7

to IO2 PCB assy. CN22to Main PCB assy. CN3

to Main PCB assy. CN2

to Main PCB assy. CN4to Terminal 1 assy. A1, A2

Page 9: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

9

COVER ASSY. - 3/3

1 M504107 Electrical cover LS 1

2 Screw 18 B3x6 black

3 Screw 12 B3x6 Ni

4 M503998 Guide rail L 1

5

M504000 Guide rail R 160S 1 JV3-160S

6

M504110 Electrical cover C 160S 1 JV3-160S

7

M504118 Electrical case 160S 1 JV3-160S

8 E102198 Take-up device junction cable assy. 1

9 M504149 OP connector cover 1

10 M203655 Tube end 1

11 Screw 2 B3x6 black

12 M504002 Tank guide S 1

13 Screw 2 B3x6 black

14 M005085 Waste ink tank 2L assy. 1

15 Face screw 1 Urea N1-M3, L=8 black

16 M600654 Wast ink tank guard 1

17 Screw 2 B3x6 black

18 Screw 2 B2x8

19 E102334 Remote switch assy. 1

20 Screw 9 F3x8 black

21 E102199 Fan motor 1 assy. 1

22 Screw 9 P3x6 SMW

23 M503988 FM-bracket 3

24 E102200 Fan motor 2 assy. 1

25

E102225 Fan motor 3 160 assy. 1 JV3-160S

26 E102299 AC switch assy. 1

27 Screw 2 B4x8 black

28 Screw 2 F3x8 black

29 E102219 Inlet assy. 1

30 M504108 Electrical cover RS 1

31 E102324 Noise filter assy. 1

32 Nut 2 N-4

33 Screw 2 P4x8 SMW

34 Bushing 4 TB-1116

Page 10: JV3-160S Mechanical Drawing

10

FRAME ASSY.

to IO2 PCB assy. CN12

to IO PCB assy. CN10

Electrical case

10

10

9

1

1

8

19 19

10

10

9

18

17

1

1

8

1

20

1615

14 13 12 11

2

1

7

3

4

5

6

Page 11: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

11

FRAME ASSY.

1 Screw 16 P4x12 SMW

2

M300786 Y-bar 160S 1 JV3-160S

3 E102331 Deodorise fan motor junction cable assy. 1

4 Screw 2 P4x40 SMW

5 E102330 Deodorise fan motor assy. 1

6 M504176 Fan bracket 1

7 Screw 2 P4x8 SMW

8 M400157 Y-bar bracket 2

9 M503937 Frame support plate 2

10 Screw 6 P4x10 SMW

11 Screw 1 B3x10 brack

12 E102206 Paper sensor assy. 1

13 M503938 Media sensor bracket 1

14 Screw 1 B3x6 Ni

15 M503952 Station cover R 1

16 Screw 2 B3x6 black

17

M300785 Frame 160S 1 JV3-160S

18

Screw 12 P4x10 SMW JV3-160S

19 Bushing 2 TB-1926

20 Troidal ferrite clamp 1 BCN-40

Page 12: JV3-160S Mechanical Drawing

12

LEG ASSY.

1

1

4

5

6

7

5

4

3

2

8

1

4

5

6

7

5

4

3

2

1

Page 13: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

13

LEG ASSY.

1 Hexagon socket head cap screw 8 CS8x45

2 M300789 Stand S 2

3 M504180 Leg S 2

4 Caster 4 BWP-50BN

5 Screw 12 P4x12 SMW

6 Hexagon socket head cap screw 4 CS8x25

7 Spring washer 4 Nominal size 8

8

M300794 Stay 160S 1 JV3-160S

Page 14: JV3-160S Mechanical Drawing

14

3

1

2

4

6

7

85

9

10

6

14

6

16

17

17

19

23

2425

22

21

20

27

29

28

26

18

15

11

12

13

5

Y-BAR ASSY.

to IO PCB assy. CN8

Y-bar

Page 15: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

15

Y-BAR ASSY.

1

M601228 Bear guide filme 160S 1 JV3-160S

2

M503932 Bear guide 160S 1 JV3-160S

3

M601226 Bear 160S Joint 44 1 JV3-160S

4 Runner flex frange (pivot) 1 06.64.2

5 Screw 4 F3x5

6 Screw 6 P3x6 SMW

7 M503417 Bear base 1

8 Runner flex frange (hole) 1 06.64.1

9 Screw 2 P3x8 SMW

10 M504006 FPC holder S 1

11 M400233 Bear holder screw 1

12 M504005 Bear holder 1

13 Tube 0.08m PI 16BL

14 M503912 Y-cover stay 1

15 Grommet 1 C-30-NG-79-N

16 M503388 FPC holder 1

17

Screw 8 P3x6 SMW JV3-160S

18 E102207 Origin sensor assy. 1

19 Screw 1 B4x10 black

20

Hexagon socket head cap screw 10 CS3x6 JV3-160S

21

M400159 Sub shaft stay 10 JV3-160S

22

Hexagon socket head cap screw 10 CS4x8 JV3-160S

23

Hexagon socket head cap screw 10 CS4x10 JV3-160S

24

M400158 Main shaft stay 10 JV3-160S

25

Screw 10 P4x12 SMW JV3-160S

26

M203638 Main guide shaft 160S 1 JV3-160S

27

M203639 Sub guide shaft 160S 1 JV3-160S

28

Screw 14 B3x6 black JV3-160S

29

M601077 Scale holder 7 JV3-160S

Page 16: JV3-160S Mechanical Drawing

16

1

2

3

4

6

1413

11

9

10

12

7

24

23

21

22

420

21

19

5

18

18

11

77

16

17

15

10

12

56

7

8

PLATEN ASSY. - 1/2

to IO2 PCB assy. CN15

to Terminal 1 assy. B4

to Terminal 2 assy. A5

to Terminal 2 assy.B7, B8

to Terminal 2 assy.B5, B6

to Terminal 2 assy. B3, B4

to Terminal 2 assy. B1, B2

to Terminal 1 assy. B4

to Terminal 2 assy. A1

to IO2 PCB assy. CN14

Page 17: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

17

PLATEN ASSY. - 1/2

1

M300788 H-platen cover R 160S 1 JV3-160S

2 M504014 Thermostat bracket 1

3

E102303 Thermostat R 160 assy. 1 JV3-160S

4 Screw 4 B3x4

5

E300352 Wire heater R 160 2 JV3-160S

6

M504011 R heater hold plate 160S 2 JV3-160S

7

Screw 19 P3x6 SMW JV3-160S

8

E102307 Thermistor R 160 assy. 1 JV3-160S

9 M504013 R-heater joint hold plate 1

10 Screw 8 P2x4 SMW Ni

11 M504018 Media plate 2

12 M203654 Plate slider 4

13

M300787 H-platen 160 1 JV3-160S

14

M700321 Platen rubber 160S 1 JV3-160S

15 Screw 2 P3x6 SMW

16 M504007 Head stopper 1

17 M700111 Cushion rubber 1

18

E300351 Wire heater P 160 2 JV3-160S

19

M504009 Heater hold plate 160S 1 JV3-160S

20

E102306 Thermistor P 160 assy. 1 JV3-160S

21

Screw 15 P3x6 SMW JV3-160S

22

E102302 Thermostat P 160 assy. 1 JV3-160S

23 Screw 2 P3x5 Ni

24 M504012 Heater joint hold plate 1

Page 18: JV3-160S Mechanical Drawing

18

3

B

4

6

6

7

3

5

8

5

2

1

2

B

PLATEN ASSY. - 2/2

H-platen cover RH-platen

Page 19: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

19

PLATEN ASSY. - 2/2

1

Screw 8 CS3x10 SMW JV3-160S

2

Screw 24 B3x10 Ni JV3-160S

3

Screw 12 P3x8 SMW Ni JV3-160S

4

M504316 Platen cover R bracket 160S 1 JV3-160S

5 M700318 Absorber 2

6

Screw 8 B3x6 Ni JV3-160S

7

M504016 Platen cover F 160S 1 JV3-160S

8 M504169 Cover F side plate 1

Page 20: JV3-160S Mechanical Drawing

20

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X-DRIVE ASSY.

to Main PCB assy. CN14, 16

Page 21: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

21

X-DRIVE ASSY.

1 Hexagon socket head screw 5 SSWP 4x4

2 M201970 Torque stpper 1

3 Screw 2 P3x6 SMW

4 Torque limitter 1 OLT8-2000-21

5 M503934 Limitter base 1

6 M203645 Helical gear 1

7 Screw 2 P4x12 SMW

8 Screw 4 P4x8 SMW

9 M503935 X-motor plate 1

10 E300343 X-axis motor assy. 1

11 M203635 X-motor coupling 1

12 Hexagon socket head screw 4 SSWP3x3

13 Screw 2 P3x8 SMW

14 Screw 4 P4x10 SMW

15 M503936 X-motor bracket 1

16 Bushing 1 TB-1926

17 M504106 Left division plate 1

18 M004758 Worm assy. 1

19

M203631 Driving roller 160S 1 JV3-160S

20

Screw 16 P3x10 SMW JV3-160S

21

E-ring 32 E-2.5 JV3-160S

22

Bearing 16 623ZZ JV3-160S

23

M400213 Bearing holder 2 8 JV3-160S

24

M203306 Bearing shaft 16 JV3-160S

25 Troidal ferrite clamp 1 TFC-25-15-12A

Page 22: JV3-160S Mechanical Drawing

22

Y-DRIVE ASSY.

Y-bar

Slider S

to Main PCB assy. CN15, 17

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Page 23: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

23

Y-DRIVE ASSY.

1 E-ring 6 E-6

2 M202841 Y-T pulley shaft 1

3 Bearing 4 689ZZ

4 M201966 Y-driven pulley 1

5 M004368 Y-driven pulley assy. 1

6 Screw 2 B4x60

7 M503406 Y-spring plate 1

8 M800569 Y-spring 2

9 M502878 Y-T pulley bracket 1

10 M202842 Y-T fulcrum pin 1

11 Screw 2 P4x10 SMW

12 M502877 Y-T bracket 1

13 M503907 T-base plate 1

14 Screw 4 P4x10 SMW

15 Screw 1 P3x6 SMW

16 M503933 D bracket US 1

17 O-ring 1 P-9

18 M201960 Y-drive pulley 1

19 M202822 D-pulley 1

20 M004363 Y-drive pulley assy. 1

21 Screw 2 P3x6 SMW

22 Bearing 1 F607ZZ

23 Screw 2 P4x10 SMW

24 M504175 YM-top plate S 1

25 M203729 YM-spacer S 2

26 Screw 2 P4x10 SMW

27 M504174 Y-motor bracket S 1

28 Hexagon socket head screw 1 SSWP4x4

29 M202666 DM pulley 1

30 E300342 Y-axis motor assy. 1

31 M503917 D-bracket 1

32

E102221 Y-axis motor junction cable 160 assy. 1 JV3-160S

33 Belt 1 150 S2M 380G

34 Screw 2 P3x14 SMW

35

M800629 Y-drive belt 160S 1 JV3-160S

36 M400160 Belt holder 1 2

37 M503786 Belt support S 2

38 Screw 2 P4x6 Round S

39 M400140 Belt screw 2

40 M400161 Belt holder 1

41 Screw 2 P4x12 SMW

42 Troidal ferrite clamp 1 TFC-25-15-12A

43 M005144 Y-axis motor / pulley assy. 1

Page 24: JV3-160S Mechanical Drawing

24

1

5

6

7

8

3

2

921

23

22 1011

1510

1510

1015

1010

10

1015

1510

1510

20

2121

1921

12

15

1817

16

10

1510

13

14

124

CLAMP ASSY. - 1/2

Y-bar

Clamp syaft

to Main PCB assy. CN9

Page 25: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

25

CLAMP ASSY. - 1/2

1 Screw 2 P3x8 SMW

2 M600694 Clamp bushing 1

3 M503920 Clamp end bracket 1

4 Screw 2 P4x8 SMW

5 Screw 1 B4x10 black

6 E102208 Clamp sensor assy. 1

7 M503924 Clamp sensor bracket 1

8 Screw 1 P4x8 SMW

9 M503921 Clamp B assy. 1

10 Slider washer 12 φ6-φ10, t=0.5

11 Screw 2 P3x6 SMW

12 Screw 2 F4x8

13 M601090 Lever G 1

14 M503922 Clamp link 1

15 E-ring 8 E-5

16 M503925 Roll stopper arm 1

17 M601088 Roll stopper C 1

18 Screw 1 B3x6 black

19 M601066 Clamp lever 1

20 M503923 Clamp lever assy. 1

21 Screw 5 P4x10 SMW

22 M503926 Right division plate assy. 1

23 M504003 Clamp link cover 1

Page 26: JV3-160S Mechanical Drawing

26

2

2

2

2

25

6

5

4

1

3

7

14

1312

9

11

10

9

8

7

3

2

2

A

A

CLAMP ASSY. - 2/2

Y-bar

Page 27: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

27

CLAMP ASSY. - 2/2

1

M203634 Clamp shaft 160 1 JV3-160S

2

Screw 40 CS3x6 JV3-160S

3

M800627 Clamp spring 600 40 JV3-160S

4

M503918 P-holder 20 JV3-160S

5

M600694 Clamp bushing 40 JV3-160S

6

M601196 Clamp cam 20 JV3-160S

7

E-ring 40 E-3 JV3-160S

8

M503919 PR-base R 20 JV3-160S

9

E-ring 40 E-1.2 JV3-160S

10

M700322 Pinch roller (EPDM) 40 JV3-160S

11

M202720 PR-shaft 20 JV3-160S

12

M400181 PR-base F 20 JV3-160S

13

Screw 40 P3x8 SMW JV3-160S

14

M203304 P-holder shaft 20 JV3-160S

Page 28: JV3-160S Mechanical Drawing

28

3

4

11

1920

21

34

15

1416

17

1312

3332

22

24

24

28

29

18

30

27

31

26

28

26

25

23

9

10

5

2

1

87

5

6A

A

SLIDER ASSY.

to Main PCB assy. CN7, 8, 9, 10, 11

to Paper width sensor assy.

to Cutter actuatorassy.

to Print head

Y-bar

Page 29: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

29

SLIDER ASSY.

1 Screw 4 P3x8 SMW

2 E102181 Slider PCB assy. 1

3 M504004 Slider PCB bracket 1

4 M800633 Slider pad spring 1

5 E-ring 2 E-2.5

6 Screw 2 P3x8 SMW

7 M203646 Slider fulcrum shaft 1

8 M601213 Slider pad F 1

9 E102218 Head FPC 3 assy. 1

10 E102217 Head FPC 2 assy. 1

11 E102216 Head FPC 1 assy. 1

12 M503908 Scale base L 1

13 Screw 2 P3x6 SMW

14 M800565 Scale spring 1

15 Screw 2 B3x6 Ni

16 M503397 Scale hook 1

17 M503399 Scale holder L 1

18

E300353 Linear encoder scale 2126 1 JV3-160S

19

Screw 4 B3x6 black JV3-160S

20

M503911 Scale stopper 4 JV3-160S

21 E102192 Linear encoder PCB assy. 1

22 Screw 2 P2x12

23 M503910 Scale base R 1

24 Screw 3 P3x6 SMW

25 M503398 Scale holder R 1

26 Screw 2 P3x8 SMW

27 M501945 Bushing stopper R 1

28 M400166 Bushing 2

29 M203643 Slider S 1

30 Screw 2 P3x10 SMW

31 M501946 Bushing stopper L 1

32 M600579 Slider pad 1

33 Screw 2 P3x8 SMW

34 M503909 Linear sensor bracket 1

Page 30: JV3-160S Mechanical Drawing

3017

2

1

3

4

5

10

8

11

14

13

15

16

18

19

18

12

7

7

10

17

20

13

9

2122

8

6

24

23

30

25

26

2625

2728

29

HEAD ASSY. - 1/2

Slider S

to Ink cartridge

to Slider PCB assy.

Page 31: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

31

HEAD ASSY. -1/2

1 M503958 Damper holder 1

2 M600998 Damper holder 3

3 Print head 1160B-G 3 1163V-G F1440010000

4 Hexagon socket head cap screw 6 CS3x8 SMW Round-S

5 M504020 AD plate S 3

6 Screw 6 P2x8 SMW Round-S

7 M400140 Belt screw 3

8 Screw 2 P3x8 SMW

9 M800570 Angle spring 3

10 Screw 4 P4x8 SMW

11 M601197 Head unit base 1

12 M503953 Head bracket 1

13 Screw 4 P4x8 SMW

14 M503956 Head unit adjusting plate R 1

15 M503955 Head angle adjusting plate 1

16 M800632 Head unit spring 1

17 M400208 Head unit adjusting screw 4

18 Screw 2 B3x6 black

19 M503954 Head cover bracket 1

20 M503957 Head unit adjusting plate L 1

21 M800566 Adjusting spring 3

22 M601048 Adjuster 3

23 M700324 RS O-ring φ2.57x1.78 6

24 Damper assy. 6 1056167

25 M700326 RS O-ring φ2.16x1.4 12

26 Tube retaining screw 6 1033482

27 Tube retaining screw 6 1056163

28 M700325 RS O-ring φ2.9x1.4 6

29 Tube retaining screw 6 1056165

30 M004902 S-damper assy. 6

Page 32: JV3-160S Mechanical Drawing

32

1

3

4

5

7

4

6

2

9

23

8

10

12

1314

15

1617

18

19

20

21

11

11

22

HEAD ASSY. - 2/2

to Slider PCB assy. CN14

to Slider PCB assy. CN7

Page 33: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

33

HEAD ASSY. - 2/2

1 M601210 Head cover 1

2 Screw 2 B3x6 black

3 M601204 Head lever 1

4 E-ring 2 E-2.5

5 M503959 Head lever bracket 1

6 Screw 2 P3x8SMW

7 M201958 Head lever pin 1

8 Spacer 2 4SQ-40

9 M600597 Head lock screw 2

10 E102205 Paper width sensor assy. 1

11 E-ring 2 E-2.5

12 E102204 Cutter actuator assy. 1

13 M201535 Cutter L 1

14 M601085 Cutter roller 1

15 M400219 Cutter screw 1

16 Face screw 1 Urea N1-M3, L=8 black

17 M601086 Cutter holder 1

18 M800598 Cutter spring 1

19 M601053 Cutter holder 1

20 M503970 Cutter bracket 1

21 M203322 Cutter shaft 1

22 Screw 2 B3x5 black

23 M004904 Head lock screw assy. 2

Page 34: JV3-160S Mechanical Drawing

34

8

9

10

11

11

121314

15

1918

20

21

2223

22

25

16

27

28

29

26

24

17

18

17

3

4

5

6

7

1

2

2

30

31

STATION ASSY.

to IO PCB assy. CN4

to IO PCB assy. CN5

Page 35: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

35

STATION ASSY.

1 M004908 S-cap assy. 3

2 M800631 Cap spring 150 6

3 Screw 2 TP3x12-F black

4 M601194 Cap slider U 1

5 M601193 Cap slider D 1

6 M601192 Cap lever 2

7 M800630 Cap slider spring 2

8 Screw 3 P3x6 SMW

9 M601191 Cap base 1

10 M503950 Cap adjusting plate Suitable number of plates

11 Screw 2 P3x6 SMW

12 M503943 Station support bracket 1

13 M503942 Station bracket 1

14 Screw 2

15 M502932 K-washer 2

16 E102201 Pump motor 1 assy. 1

17 Hexagon socket head screw 2 SSWP 3x3

18 M400210 Pump motor gear 2

19 E102202 Pump motor 2 assy. 1

20 M503940 Pump motor bracket 1

21 Screw 2 P4x8 SMW

22 Screw 4 P3x6 SMW

23 M601044 Pump -middle gear 2

24 E-ring 2 E-4

25 M503939 Pump bracket 1

26 Spacer 1 SQ-60

27 Screw 2 P3x6 SMW

28 M004868 S-pump assy. 2

29 Screw 2 P3x6 SMW

30 M004858 Cap slider assy. 1

31 M504323 Cap 3

Page 36: JV3-160S Mechanical Drawing

36

WIPER ASSY.

Station bracket

to IO PCB assy. CN6

to IO PCB assy. CN11

��

��

��

��

��

��

��

��

��

��

��

��

����

��

��

��

Page 37: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

37

WIPER ASSY.

1 M700327 EW50 wiper 1

2 M601015 Wiper holder 1

3 Screw 2 B3x6 black

4 M601195 Wiper holder base 1

5 E-ring 4 E-2.5

6 M503945 Wiper bracket 1

7 M503947 Wiper belt hold plate 1

8 Screw 2 P3x8 SMW

9 M903219 Absorber W 1

10 Screw 3 P3x6 SMW

11 M503949 Wiper cover R 1

12 M203642 Wiper shaft 2

13 E-ring 2 E-6

14 M503696 Wiper gear flange 2

15 Belt 1 40 S2M 320U

16 M601055 Wiper gear S 2

17 Screw 2 P3x6 SMW

18 Screw 4 P3x6 SMW

19 Hexagon socket head screw 1 SSWP 3x3

20 M400211 Station motor gear 1

21 E102203 Wiper motor assy. 1

22 Screw 1 P3x6 SMW

23 Screw 2 B2x8

24 E102209 Wiper sensor assy. 1

25 M503946 Wiper sensor bracket 1

26 M503944 Wiper motor bracket 1

27 M504051 Wiper adjusting plate Suitable number of plates

28 M005033 S-wiper assy. 1 SBA-0116 solvent wiper kit (3 set)

Page 38: JV3-160S Mechanical Drawing

38

6

3

4

78 9

2

1011

21213

145

16

2

1729

18

19 20

2122

19

20

30

26

27

26

2128

23

24

23

24

25

1

5

25

CARTRIDGE ASSY.

to Main PCB assy. CN26, 27, 28

to Main PCB assy. CN19, 20, 21

to IO PCB assy. CN17, 18, 19

to IO PCB assy. CN12, 13, 14

to Keyboard PCB assy.

Page 39: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

39

CARTRIDGE ASSY.

1 M600593 Cartridge guide 2 6

2 Screw 24 TP3x8-F

3 Cartridge sensor 6 1033477

4 E102009 ID cable assy. 6

5 M601054 ID PCB holder 6

6 E101959 ID contact PCB assy. 6

7 M600887 Cartridge frame 6

8 Screw 12 P3x10

9 Plate spring 6 1007731

10 M600592 Cartridge guide 1 6

11 Screw 12 TP3x8 Bz

12 Needle, ink 6 1033462

13 RS O-ring φ1.1x2.2 6

14 Frame, needle, (M7) 6 1056162

15 Nut 6 N-3

16 Screw 6 TP2x8 TYPE2

17 Tube retaining screw 6 1056165

18 M503991 Cartridge holder L 1

19 Screw 12 TP3x8-F Bzn

20 Screw 3 P3x6 SMW

21 Face screw 4 Urea N1-M3, L=8

22 M503431 Guide KCM 1

23 M502166 Plate spring (C) 6

24 M600595 Cartridge base R 2

25 Screw 4 P4x15 SMW

26 Screw 2 P3x6 SMW

27 M504001 IO PCB bracket 1

28 M503432 Guide YGO 1

29 M700325 RS O-ring φ2.9x1.4 6

30 Terminal 1 83005

Page 40: JV3-160S Mechanical Drawing

40

1 2 6 7 8

9

9

13

10

5

3936 38 37

4

12 9

3

11

14

16

18

15

17

19

33

34

9

20

21

31

30

8

54

3938

37

36

35

9

67

11

5

42

1

32

22

2324

2526

27

28

29

4 5

A

A

ROLL ASSY.

Page 41: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

41

ROLLº ASSY.

1 Screw 2 B4x10 black

2 Screw 4 B4x10 black

3 M503990 Roll bracket L 1

4 Screw 12 BZ4x10 black

5 M601190 Extension bushing 38 4

6 M201607 Roll shaft collar 2

7 Hexagon socket head screw 2 SSWP3x3

8 M601186 Roll base 2 (S) 2

9 C-ring 5 C-14

10 M203641 Roll holder shaft L 1

11 Face screw 2 Urea N5-M6, L=20 black

12 M600686 Roll holder G 1

13

M203648 Roll guide shaft 160S 1 JV3-160S

14 M400140 Belt screw 1

15 M601087 Roll stopper A 1

16 M400233 Bear holder screw 1

17 M503927 Roll stopper B 1

18 Nut 1 M4, B-832

19 M503928 Roll stopper base 1

20 Bushing 1 φ4, L=8

21 M800604 Roll stopper spring 2 1

22 Screw 1 P4x25 SMW

23 M601050 Pin guide 1

24 Screw 2 B3x6 black

25 M800564 Pin spring 1

26 M203314 Height adjusting pin 1

27 E-ring 1 E-4

28 M503929 Roll lock bracket 1

29 Screw 2 P3x6 SMW

30 E-ring 1 E-3

31 Screw 2 BZ4x10 black

32 M503989 Roll bracket R 1

33 M203640 Roll holder shaft R 1

34 M601168 Roll holder gear 1

35 M600500 Roll holder 1

36 Screw 2 BZ4x10 black

37 Screw 2 B2x6 black

38 Rotary damper 2 FRT-G2-200G2

39 M503930 Roll damper bracket 2

Page 42: JV3-160S Mechanical Drawing

42

3

2

216

2

3

1

10

11

1312

14

10

15

56

4

85

5

9

7

62

B

A

B

A

TAKE-UP DEVICE ASSY. - 1/2

Page 43: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

43

TAKU-UP DEVICE ASSY. - 1/2

1 M503990 Roll bracket R 1

2 Screw 4 B4x10 black

3 Screw 4 B4x10 black

4

M203652 Sub roll shaft 160S 1 JV3-160S

5 C-ring 3 C-14

6 Bearing 2 6901ZZNR

7 Spring pin 1 φ3x20

8 M202118 Holder shaft 1

9 M600500 Roll holder 1

10 Screw 6 BZ4x10

11 M601188 Extension bushing 25 1

12 Face screw 1 Urea N5-M6, L=20

13 M601185 Roll base 2 (BR) 1

14 M601187 Extension long bushing 25 1

15

M203650 Take-up guide shaft 160S 1 JV3-160S

16 M503989 Roll bracket L 1

Page 44: JV3-160S Mechanical Drawing

44

17 12

13

2829

30

6

32

33

37

38

31

34

35

36

36

36

39

2120

25 26 27

2219

23

24

14

15

16

13

1

4

5

6

6

10

11

9

8

3

2

7

TAKE-UP DEVICE ASSY. - 2/2

to IO PCB assy. CN7

Page 45: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

45

TAKU-UP DEVICE ASSY. - 2/2

1 C-ring 1 C-14

2 M600500 Roll holder 1

3 Spring pin 1 φ3x20

4 M203685 TL shaft (S) 1

5 C-ring 1 C-12

6 Bearing 3 6901ZZNR

7 M601185 Roll base 2 (BR) 1

8 Screw 4 BZ4x10

9 M504102 TL bracket (S) 1

10 Hexagon socket head screw 1 SSWP4x6

11 M203683 TL gear (S) 1

12 Screw 1 P4x8 SMW

13 Screw 6 BZ4x10 black

14 M601188 Extension bushing 25 1

15 Face screw 1 Urea N5-M6, L=20

16 M601187 Extension long bushing 25 1

17 E102198 Take-up motor junction cable assy. 1

18 Not used.

19 E102129 Take-up motor cable assy. 1

20 E101604 Take-up motor assy. 1

21 Screw 2 BZ4x10

22 Screw 2 P3x6 SMW

23 E101185 Take-up motor PCB assy. 1

24 Screw 3 B2.5x5

25 E101209 Take-up motor switch assy. 1

26 M504101 Take-up motor bracket (S) 1

27 Screw 2 P4x8 SMW

28 Hexagon socket head screw 1 SSWP3x6

29 Pin 1 φ3x20

30 M203686 M-gear shaft (S) 1

31 M504104 M-gear bracket base (S) 1

32 M504103 M-gear bracket (S) 1

33 Screw 4 B3x6

34 M203684 M-gear (S) 1

35 Mini keeper 1 MK-12

36 C-ring 3 C-12

37 Screw 3 BZ4x10

38 M504105 Wind-up cover (S) 1

39 M004921 Take-up (S) assy. 1

Page 46: JV3-160S Mechanical Drawing

46

11

8

9

10

5 6

1 3

4

7

11

2

13

12

B

B

A

A

ELECTRICAL UNIT ASSY. - 1/3

to ID contact PCB assy.

to Slider PCB assy.CN1, 2, 3, 4, 5

to IO2 PCB assy. CN1

to Cartridge sensor assy.to IO PCB assy. CN1

to Y-motor assy.

to X-motor assy.

to Fan motor 3 assy.to Fan motor 2 assy.

to Fan motor 1 assy.

to IO2 PCB assy. CN23

to Terminal 1 assy. B1, B2

Page 47: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

47

ELECTRICAL UNIT ASSY. -1/3

1 Spacer 5 SQ-30

2 Screw 5 P3x8 SMW

3 E102161 JV4 1394 PCB assy. 1

4 E102154 I/F connection board assy. 1

5

E102309 IO2 FPC 160 assy. 1 JV3-160S

6

E102223 IO cable 160 assy. 1 JV3-160S

7

E102224 HDC FPC 160 assy. 1 JV3-160S

8

E102335 Sub DC cable assy. 1 JV3-160S

9 E102212 DC cable assy. 1

10

E102222 AC cable 160 assy. 1 JV3-160S

11 Screw 5 P3x8 SMW

12 E300341 Power supply assy. 1

13 E102193 Main PCB assy. 1

Page 48: JV3-160S Mechanical Drawing

48

18

17

1

2

12

4

64

14

13

1516

51

3

78

911

10

12

ELECTRICAL UNIT ASSY. - 2/3

to Deodorise fan motor assy.

to Main PCB assy. CN25

to Outer fan motor assy.

to Thermistor R assy.

to Thermistor P assy.

to Orange-pirot lamp P assy.to Orange-pirot lamp R assy.to Green-pirot lamp P assy.to Green-pirot lamp R assy.to Heater switch assy.

to Power supply assy. CN3

to Remote switch assy.

to Terminal 2 assy. A4

to Terminal 2 assy. A8

to Thermostat P assy.to Thermostat R assy.

to AC switch

to Power supply assy. CN1

Page 49: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

49

ELECTRICAL UNIT ASSY. -2/3

1 Fuse 2 GP75

2 E102286 Fuse holder 1 assy. 1

3 M504145 Fuse bracket 1

4 GPH-2S fixing plate 2 GPH-2S fixing plate

5 E102287 Fuse holder 2 assy. 1

6 Screw 2 P3x8 SMW

7

E102304 SSR-P 160 assy. 1 JV3-160S

8 E102284 SSR signal cable P assy. 1

9 E102285 SSR signal cable R assy. 1

10 Clamp 7 CKS-13-L

11

E102305 SSR-R 160 assy. 1 JV3-160S

12 Screw 4 B3x10 Ni

13 E102288 Terminal 1 assy. 1

14 Screw 2 P4x15 SMW

15 Screw 4 P3x8 SMW

16 M504116 SSR bracket 1

17 E102340 IO2 PCB assy. 1

18 Screw 4 P3x8 SMW

Page 50: JV3-160S Mechanical Drawing

50

2

1

3

4 2

5

6

7

ELECTRICAL UNIT ASSY. - 3/3

to Thermostat assy. P

to Wire heater R assy.

to Main PCB assy. CN18

to Thermostat assy. R

to Selector P assy.

to Selector R assy.

to SSR-P assy.

to SSR-R assy.

to Wire heater P assy.

IO PCB bracket

to Pump motor 1 assy.

to Pump motor 2 assy.

to Wiper motor assy.

to Take-up motor cable assy.

to Paper sensor assy.

to Wiper sensor assy.

to Origin sensor assy.

to Clamp sensor assy.

to Cartridge sensor assy.

to ID contact PCB assy.

to Keyboard PCB assy. CN1

to Cover sensor assy.

Page 51: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

51

ELECTRICAL UNIT ASSY. -3/3

1 M504115 Terminal bracket 1

2 Clamp 3 CKS-13-L

3 E102289 Terminal 2 assy. 1

4 Screw 2 P4x15 SMW

5 Screw 2 P4x8 SMW

6 Screw 4 P3x8 SMW

7 E102183 IO PCB assy. 1

Page 52: JV3-160S Mechanical Drawing

52

FRONT EXHAUST DEVICE ASSY.

20

24

23

16

18 17

1415

21

22

1519

7

25

12

34

5

6

7

25

10 8

11

9

2610

12

13

11

15 14

17 16

15 19

18

2221

Page 53: JV3-160S Mechanical Drawing

Q:Quantity used R:Recommended part C:Consumables S:Selectable part O:Option

No. Part codes Name of part Q R/C S/O Remarks

53

FRONT EXHAUST DEVICE ASSY.

1 M504336 Front duct cover 1

2 Screw 2 P4x8 SMW

3 Face screw 1 Urea N5-M6, L=20 black

4 Screw 2 P4x10 SMW

5 M504334 Front duct base 1

6 M504335 Front duct support 1

7 Screw 4 P4x50 SMW

8 Screw 1 P3x6 SMW

9 E102343 Outer fan motor cable assy. 1

10 E102342 Outer fan motor assy. 2

11 Nut 4 N-4

12 M601255 Front duct 1

13 Screw 4 P4x10 SMW

14 M504338 Hook upper 2

15 Screw 4 P3x6 SMW

16 M504337 Side plate support 2

17 Screw 4 P5x10 SMW

18 Screw 2 P5x10 SMW

19 M504339 Hook center 2

20 M504318 Side plate L 1

21 Screw 4 P5x10 SMW

22 Screw 4 P4x8 SMW

23

M800645 Roll screen 160S 1 JV3-160S

24 M504317 Side plate R 1

25 Protector 2 109-019C

26 Troidal ferrite clamp 1 SFC-4 (70)

Page 54: JV3-160S Mechanical Drawing

D500198-1.10-28122002

© 2002 MIMAKI ENGINEERING CO., LTD.