jet products - senior plc/media/files/s/senior-plc/our...senior plc. • based in rickmansworth, uk....
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Jet Products
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Senior plc.
• Based in Rickmansworth, UK. • Two operating markets and 27 total companies.
– Total Senior plc sales: • 2008: $833m • 2009: $800m • 2010: $840m • 2011: $1B
– Senior Aerospace Division, 16 companies, 2011 sales of $612m. • Structures Divisions: 8 companies. • Fluid Systems Divisions: 8 companies.
– Senior Flexonics Division, 2011 sales of $412m. • 11 companies, serving both automotive & industrial markets.
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Jet Products History/Overview
• Founded in 1965. • Moved to San Diego, Balboa Ave. in 1968 on 9 acre site, 150,000 sq/ft facility. • Acquired by Senior Plc. in 1998 and became
Senior Aerospace - Jet Products Division. • 2011 sales of $56M, $57M projected for 2012. • 190 employees, non-union. • 95% commercial aerospace, 5% military.
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Site Layout (22k sq/ft opened)
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Certifications / Support Capability
• ISO 9001:2008 - AS9100 Rev C. • Nadcap Approved for welding and heat treating • ISO 14001:2004. • Certified as delegated source to various primes:
(Spirit/Boeing/RR/GE/GR/AEM/MHI/MRAS) • ITAR / EAR compliant. • Customer MBD / DPD certified. • Catia V5, Solidworks, Surfcam, I-Compare, Vericut.
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Core Business • Near-net shape technology.
– In house roll-forming machines for Titanium, Inconel, Stainless Steel types
– CNC rounding of Aluminum and Titanium extrusions. • Flash welding.
– 300, 600 and 1500Kva. – Materials include Titanium, Inconel, Stainless Steel.
• High speed turning and 5-axis Milling. – Size range up to 180” turning diameter, table speeds up to 200 rpm. – Size range up to 180” milling diameter, spindle speed up to 33k rpm
• Assembly capability. – Cellularized assembly capability, fastener type and class-A welding.
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Core Business
• New Product Introduction (NPI). – Dedicated New Program Manager; former Ops Director, with 27 years
of machining and management at Jet Products. – Microsoft Project utilized as direct link to customer during NPI.
• Engineering. – In-house Engineering Dept utilizing Catia V5, Solidworks, Surfcam,
I-Compare, Vericut. – In-house tool design and manufacturing.
• Lean Manufacturing. – Established Lean program, with full time in-house Coordinator. – Regular kaizen events, visual performance boards throughout facility.
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Markets Served
Airframe
Gas Turbines
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Inlet Attach Ring, B777 Load Share Ring, B777
Torque Box Ring, ERJ190
Cascade Support Ring, B737
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V-Blade Ring, B777 V-Blade Ring, B787
Torque Box Ring, A350
V-Blade Ring, B737
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Engine Attach Ring, B737 Combustion Chamber Rings, B777
Inner Annulus Assembly, A330
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Machine Capabilities
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32 ft gas fired forming furnace.
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Custom roll-form machines, near-net shape.
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Custom roll-form, 100 ton, CNC controlled.
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Net Shape or Extrusion
Finished part
Jet Products envelope
Forging/third party rolled envelope
Material Savings can often
be 20-30% compared to
standard forgings or mill rolled
shaped bar
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CNC controlled 4-roll rounder & 700 ton expansion, with 800 ton clamp.
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600 kva flash-butt welder.
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Potential New Work (Opportunities)
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Wotan 15k rpm 5-axis rotary mill, 161” x 98” working envelope.
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Makino Mag3H, 5-axis 33k rpm, 118” x 72” x 40” working envelope.
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Mazak #1, 10k rpm 5-axis milling w/200 rpm mill-turn table, 92” x 70” working envelope.
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Dual pallets, reduced NVA.
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G & L high-speed 200 rpm, 106” dual head VTL,
with 24 position tool changers and Renishaw probe.
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High-speed 150 rpm, 90” dual head VTL w/mill head, dual 12 position tool changers.
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High speed 100 rpm, 180” dual head VTL, dual 12 position tool changers.
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New 5,600 sq/ft assembly area.
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B777 & B737 hardware in work.
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Assembly/Kitting
• V2500 inner annulus (A321) • Trent 700 inner annulus (A330) • Trent 700 plug assembly (A330) • RB211-535 nacelle kit (B747) • RB211-535 skin assembly
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Assembly/Kitting • CFM56-7 V-blade/Cascade
sub-assembly. (B737) • GE90-115 V-blade sub-
assembly. (B777) • GenX-1b V-blade sub-
assembly. (B787, GE) • T1000 V-blade sub-
assembly. (B787, RR) • XWB Torque Box sub-
assembly. (A350, RR) • GenX-2b Torque
Box/Cascade/Load Share/IVG sub-assembly. (B747-8)
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Customers • Spirit Aerosystems • Middle River Aircraft
Systems • Goodrich Aerostructures • Rolls Royce • GE Aircraft Engines • Aermacchi • Aircelle • Volvo Aero
• Boeing • Unison • US Government (Tinker) • Delta Industries • Turbo Combustion Tech • ATK - Alliant Techsystems • Timet (Armor Plating)
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Active Programs
• Boeing – B737 – B777 – B787 – B747 / B747-8 – B767
• Regional Jet – Bombardier - CRJ 700/900 – Embraer – ERJ 140/170/190 – Falcon 7X – China Regional
• Airbus – A319/320/321 Family – A330 – A340 – A350
• Military – F16 – Eurofighter – Striker (Armor Plate)
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