jatropha plantation final ppt

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    Agenda

    Introductionto Bio-fuels

    BiodieselManufacturingbiodiesel using

    Jatropha Oil

    SuggestedJatropha

    Based ValueChain

    Farmers Viewon JatrophaPlantation

    Financials

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    Bio-fuel- A Ray of Hope

    Bio-Fuel

    Oil provides energy to 95% transportation and continues to

    grow.

    Biofuels are renewable liquid fuels coming from biological

    raw material and have been proved to be good substitutes

    for oil in the transportation sector. Types of Bio-Fuel: Ethanol and Biodiesel

    Solution to many problems: environmental problems,

    energy security, reducing imports, rural employment and

    improving agricultural economy

    Ethanol

    Raw material used for producing ethanol varies from sugar, cereals,

    sugar beet to molasses in India

    Brazil: ethanol as 100 % fuel in about 20 per cent of vehicles, 25% blend

    with gasoline in the rest of the vehicles

    USA and Australia use 10 % ethanol-gasoline blends whereas in Sweden

    5% blend is used

    India: Use of 5% ethanol- gasoline blend is already approved by BIS and

    is in progressive state of implementation in the country.

    Three classes of vegetative sources (raw materials) can be used:

    starch as grain, corn and tubers like cassava

    sugar plants (sugar beet or sugar cane)

    cellulose plants (general tree and biomass)

    Biodiesel

    Biodiesel is made from virgin or used vegeta

    edible) and animal fats through trans-esterifica

    Use of biodiesel results in substantial reductio

    carbon monoxide and particulate matters

    It has almost no sulphur, no aromatics and ha

    which helps it to burn fully. Its higher cet

    combustion

    Raw materials: Sunflower and rapeseed in Eu

    oil in Thailand, Frying oil and Animal fats in Ire

    India: It is proposed to use non-edible oil for m

    Projected demand for petrol & diesel, and biofuel

    Year

    Petrol

    demand

    Mt

    Ethanol blending requirement

    (in metric tons) Diesel

    demand

    Mt

    Bio

    @ 5 per

    cent

    @ 10 per

    cent

    @ 20 per

    cent@

    ce

    2006-

    200710.07 0.5 1.01 2.01 52.32 2

    2011-

    201212.85 0.64 1.29 2.57 66.91 3

    2016-

    201716.4 0.82 1.64 3.28 83.58 4

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    Biodiesel: Advantages and Comparison with Diesel

    Usage

    Can be used in any existing, unmodified diesel engine

    Can be used alone or mixed in any ratio with mineral oil diesel fuel. Thepreferred ratio if mixture ranges between 5 and 20% (B5 - B20)

    Extends the live of diesel engines

    Energy

    Independence

    With the rising costs of oil, for a majority of countries depending on the

    import of oil, it has now become a matter of wheninstead of if

    Reducing TradeDeficit

    Reducing the oil imports will help us reduce our imports cost. Thismoney can be used towards other important initiatives like health,education and other services in our country

    Economic

    Growth

    At the community level, farmers that produce dedicated energy cropscan grow their incomes and grow their own supply of affordable andreliable energy

    At the national level, biofuels will generate new industries, new

    technologies, new jobs and new markets

    Cleaner Air

    Produce fewer emissions of carbon monoxide, particulates, and toxicchemicals that cause smog, aggravate respiratory and heart disease

    Produces 80% less carbon dioxide and 100% less sulphur dioxideemissions. It provides a 90% reduction in cancer risks

    Less Global

    Warming

    Biofuels contain carbon that was taken out of the atmosphere by plantsand trees as they grew. Studies show that biodiesel reduces CO2emissions to a considerable extent and in some cases all most nearly tozero

    Biodiesel is also biodegradable

    Fuel Property

    Fuel Standard

    Fuel composition

    Lower Heating Value (Btu/galKin. Viscosity, @ 40 8C

    Specific Gravity kg/l @ 60 8F

    Density, lb/gal @ 15 8C

    Water, ppm by wt.

    Carbon (wt.%)

    Hydrogen (wt.%)

    Oxygen, by dif. wt.%

    Sulfur (wt.%)

    Boiling Point (8C)

    Flash Point (8C)

    Cloud Point (8C)

    Pour Point (8C)

    Cetane Number

    Stoichiometric Air/Fuel Ratio

    (w/w)

    BOCLE Scuff (g)

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    Biodiesel: Sources

    Vegetable Oils Soybeans, Rapeseed, Ground Nut, Sunflower, Coconut, Cotton

    Seed, Sorghum, Barley, Rice, Oat, etc

    Non-edible Oil Almond, Andiroba, Camelina, Cumaro, Jojoba Oil, Jatropha

    curcas, Mahua, Karanja, Castor, Palm, Rubber, Sesame, etc.

    Animal Fats Lard, Tallow, Poultry Fat, Fish Oil

    Other Sources Bacteria, Algae, Fungi, Micro Algae, Tarpenes, Latexes,

    Cooking Oil (Yellow Grease) etc

    Percentage Oil in Non

    Species

    Castor

    Jatropha

    Karanja

    Mahua

    Linseed

    C

    Castor seed is the

    has a wide variety

    between 40% an

    triglycerides, main

    Castor is indigen

    Mediterranean Ba

    but is widespread t

    In arid and semi-ar

    season to first harv

    Karanja

    Pongamia pinnata or karanja is a native of the

    Western Ghats and is chiefly found along the

    banks of streams and rivers or near the sea on

    beaches and tidal forests

    Grows in dry places, hardy tree that mines

    water for its needs from 10 metre depths

    without competing with other crops

    From year-5, the plant is expected to give

    economic yields and it may continue through

    to its life of 100 years

    Jatropha

    Jatropha curcas plant shows promise for use

    as an oil crop for biodiesel

    It is non-edibleand can grow in areas of low

    rainfall (250 mm per year minimum, 900-

    1,200 mm optimal) and is drought resistant

    Valued for crop protection, prevents

    wind/water erosion, is not browsed by

    animals, will reach maximum productivity by

    year three, and has a 50 year life-span

    *Reasons for choosing Jatropha

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    Biodiesel: Manufacturing using Jatropha OilIn India, there is a presence of large junk of degraded forest land

    and un-utilised public land, field boundaries and fallow lands of

    farmers where non-edible oil-seeds can be grown.

    Of the variety of non-edible oil producing species, based on

    extensive scientific study, Jatropha curcas has been found to be very

    suitable for biodiesel production

    Advantages of Jatropha

    The oil yield per hectare for Jatropha is among the highest for tree-borne oil seeds. The about 0.4 tons per hectare per year to over 12 t/ha. There are reports of oil yields as high aTypically, the seed production would be 3.75 t/ha, with an oil yield of 30-35 per cent, givin

    t/ha It can be grown in areas of low rainfall (200 mm per year), on low fertility, marginal, degra

    Canals, roads railway tracks, borders of farmersfields as a boundary fence/hedge in arid are appropriate for the crop

    Jatropha is easily established in nurseries, grows relatively quickly and is hardy

    Jatropha seeds are easy to collect as they are ready to be plucked before the rainy season atall

    Jatropha is not browsed by animals

    Being rich in nitrogen, the seed cake is an excellent source of plant nutrients

    Land Type

    Area

    (Mha)

    Under stocked forests 31.

    Protective hedge around agricultural fields 142

    Agro- forestry 11.4

    Fallow Lands 24.

    Land related programmes of Ministry of RuralDevelopment

    Public lands -railway tracks, roads, canals, etc

    TOTAL 197.

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    Biodiesel: Suggested Jatropha Based Value Chain

    Farming Models

    Estate Farming In this mode, Mahindra can cultivate jatropha in

    either their own land or community land leased-infrom the local panchayats. The company employsthe local villagers to cultivate the crop and the rightto harvest rests with either the company or isshared with the panchayats

    Contract Farming

    In this mode, along with buy-back arrangement,Mahindra can provide inputs, technical guidanceand other extension services to the farmers duringthe initial years of establishment

    The contracts can be reached either at a pre-decided price for the seeds or just with theunderstanding that the company will purchase theseeds at the prevailing market price

    Step 1: Cultivation of JatrophaNursery Biofuel Board

    Seedlings

    Beneficiaries

    Plantation

    Owned

    wasteland

    Community

    wasteland

    Forest

    Land

    Harvesting and hulling of fruits

    By-products: Leaves, latex, wood

    Home Consumption

    Intermediaries

    Private Traders

    Seeds

    DRDO

    Railways

    Transport companies

    Oil marketing Companies

    Local use in fuel etc.

    Cultivation Processing

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    Transesterification Process Requirements

    The most economical process for biodiesel manufacture is transesterification of

    Jatropha oil by an alcohol, usually methanol.

    Common catalyst is an alkali such as potassium hydroxide

    Methanol is preferred over ethanol because the costlier anhydrous ethanol is

    required instead of the readily available 95 per cent ethanol

    Step 3: Seed Processing and Biodiesel Production

    Biodiesel: Suggested Jatropha Based Value Chain

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    Step 4: Biodiesel Distribution

    As of now, the consumers of biodiesel in the countryinclude Defence Research and DevelopmentOrganization (DRDO), some private companies, etc.

    Public sector oil marketing coHindustan Petroleum (HP), Bharand ONGC are in the proceextensive network of biofuconnecting various processingoutlets across the country

    Several state transport corporations like Andhra

    Pradesh State Road Transport Corporation (APSRTC),Navi Mumbai Municipal Transport Corporation(NMMTC), Uttar Pradesh State Road TransportCorporation (UPSRTC), Calcutta Tramways CompanyLtd, etc. have also started blending biodiesel with HSDin their fleet of buses

    The Indian Railways, have stablend of biodiesel in narrow gaubody IndianRailways Organizat(IROAF) instituted under thebuilding networks with potentia

    Biodiesel: Suggested Jatropha Based Value Chain

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    Farmers view on Jatropha Plantation

    Expectations on future economic yieldand incomes from Jatropha plantations

    Future incomepossibilities

    The plantations have survived withoutmaintenance and are even yielding insome cases

    Survives withoutmaintenance

    Positive effects on other plants whenintercropping

    Effect on otherplants

    Demonstration of the performance ofJatropha

    Demonstration

    Drivers for Jatropha Plantation Barriers for Jatropha Pl

    No or insufficieplantation, Proat a reasonable

    Economic

    Plantations affediseases, No or

    Ecological

    Insufficient knomaintenance anLack of interestcultivation

    Knowledge

    Promises madeactors in the inihave not been

    Implementation

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    Crop Care: Mahindra can provide insecticides, fungicideplant growth promoters to contribute to better harvests

    Fresh produce services: Mahindra can effectively farming & engage with the farmers throughodisseminate information on growing techniques

    Seed Distribution: Mahindra can help the seeds/saplings of jatropha plant at a competitiv

    Financial service: Mahindra can provide special fipurchasing agri-vehicles at less interest rates and areas. It can also provide finance to farmers forcultivating jatropha

    Insurance: It can increase the sales of insurance in the rmore aware of the benefits of the insurance plans & their

    How Mahindra can Help the Farmers

    Farmers

    Mahindra-ShubhLabh

    Services

    Mahindra-Farm

    EquipmentDivision

    Mahindra-FinancialServices

    Mahindra-Insurance &

    RuralHousingFinance

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    COST OF PRODUCTION OF BIOD

    INPUTS QU

    Jatropha seeds 10

    Unskilled labor 6 h

    Managerial labor 1 h

    Administrative labor 4 h

    Chemicals Used

    Methanol 60

    sodium hydroxide 21

    Electricity 25

    Interest on Fixed capital at

    Depreciation on machinery at

    Depreciation on other assets at

    Freight and other incidentals

    Total cost (A)

    Revenue from byproducts

    Glycerol 46

    Oil cake 67

    Total Revenue(B)

    Net cost incurred (A)-(B)

    Recovery of biodiesel/tonne of jatropha seeds 27

    Net cost/Kg of biodiesel

    Initial outlay

    Estimated cost of setting up 10 tonne per

    day plant8-10crore

    This includes installation and commissioning of:

    Trans esterification plant

    esterification plant

    Glycerin refining plant

    Laboratory

    Crude oil extraction

    crude oil refining

    Waste treatment plant

    Financials of setting up a Biodiesel Production Plant

    Govt. of India has already declared Biodiesel

    Purchase Policy wherein any biodiesel producer can

    supply biodiesel @ Rs.34/- per litre to public sector

    petroleum companies.

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    Conclusion

    Producing biodiesel form non-edible oil is the solution to many problems: environmental problems, energy secuimports and improving agricultural economy

    Investment in biodiesel is an investment in local communities. Biodiesel creates green-collar jobs.

    A socially responsible Mahindra can enter the business of biodiesel production to make green fuel available for thindustry in India

    In this holistic approach, Mahindra can include farmers to setup a value chain around biodiesel production

    Mahindra can also enhance its customer base by providing its services to the newly empowered farmers of jatropha p

    This initiative will enable both the rural population and Mahindra to Rise

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    Thank You