indocement experience in the plantation of jatropha curcas

8/14/2019 Indocement Experience in the Plantation of Jatropha Curcas

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INDOCEMENTS EXPERIENCE IN THE

PLANTATION OF JATROPHA CURCASKUKY PERMANA DIRECTOR

Bogor, June 24 th 2008


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PADANG5.87

GRESIK8.70

ANDALAS1.40(Before Tsunami)

KUPANG0.27

BATURAJA0.60

TONASA3.48

HOLCIM9.70

BOSOWA1.80

Total 47.47 mio ton

ITP15.65

NATIONALCEMENT CAPACITY


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INDOCEMENTS SHAREHOLDERS


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INDOCEMENT MISSION

We are in the business of providing qualityshelter, cement-related constructionmaterials & related services at competitive

prices, in a way that promotesSustainable development.

Long-term economic growth

Environment al friendly Wholesome community


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Location No. of

Plants

Area(Excl. Mining)

CLINKER

CAPACITYCiteureup 9 200 ha 10.9 mio ton

Cirebon 2 129 ha 2.4 mio ton

Tarjun 1 580 ha 2.4 mio ton

Total 12 809 ha 15.7 mio ton

Citeureup Plant

Tarjun Plant

Cirebon Plant

INDOCEMENT OPERATION UNIT LOCATION


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OPC Type I, common uses :buildings, road, bridgesPortland Composite Cement,PCC, common uses : buildings,road, bridges

White , plastering works;exterior & interior of buildingOil-Well, on-shore & off-shore oildrillingType II, dam, marshconstructions

Type V, soft-soil, on-shoreconstructionsType II/V, specific requirementfor US customers (on request)

TYPES OF PRODUCT


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PRODUCTION FACILITIES


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CEMENT PRODUCTION PROCESS OVERVIEW

JCO


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CHARACTERISTIC OF CEMENT INDUSTRIES

1. RAW MATERIALSNATURAL RESOURCES : LIME STONE (80% = 40,000 TONS PER DAY FOR CITEUREUP

PLANTS) SAND (5%) CLAY (10%) IRON SAND (5%)

2. CAPITAL INTENSIVE ( U$ 150 /TON INSTALL CAPACITY)3. ENERGY INTENSIVE (40% FROM OPERATIONAL COST )

HEAT COAL 780 KCAL/KG CLINKER = 3000 TONS COAL/DAY

CAPACITY ,FOR CITEUREUP PLANTS) IDO FOR HEATING UP = 1000 KL/MONTHS

ELECTRICITY (OIL & GAS ) 110 KWH/TON CEMENT

4. CO2 EMISSION (1 TON CO2/TON CLINKER)5. RELATIVELY LOW PRICE COMMODITY U$ 70/TON6. CEMENT IS LOCAL MARKET COMMODITY


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TRENDS OF ENERGY PRICE

COAL PRICES INCREASED AT MUCH FASTER RATE AS THE OIL PRICES

-20.0040.0060.0080.00

100.00120.00140.00160.00180.00

J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J

2006 2007 2008

U S

$ / T O N F O B

Barlow Jonker (BJ) Index CoalfaxWeekly Averages

57 %

280 %


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TREND OF ALTERNATIVE FUELS USAGE

1 . 5

0 %

1 . 3

1 % 3

. 4 1 %

6 . 2

0 %

6 . 9

6 % 8

. 9 5 %

9 . 0

1 %

0.00%

1.00%

2.00%

3.00%

4.00%

5.00%

6.00%

7.00%

8.00%

9.00%

10.00%

2005 2006 2007 2008 FC 2009 P 2010 P 2011 P


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Mining Facilities . . .

MaterialCITEUREUP CIREBON TARJUN

Area(Ha)

Volume

(millionton)

LifeReserve(Year)

Area(Ha)

Volume

(millionton)

LifeReserve(Year)

Area(Ha)

Volume

(millionton)

LifeReserve(Year)

Limestone 1,820 1,251 81 238 254 66 1,000 360 >100

Sandyclay 2,584 160 75 50 94 250 1,000 114 >50

Silica 0 0 0 86 30 80 1,100 18 >50

Laterite 0 0 0 0 0 0 1,000 18 >50

Total 4,404 1,411 374 378 4,100 510

RAW MATERIAL RESERVED


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SUPPORTING FACILITIES


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TYPECITEUREUP CIREBON TARJUN

No. of Unit

Capacity Capacity No. of Unit

Capacity

Diesel Generator 14 211.0 MW - 2 10.0 MW

Gas Turbine 2 84.0 MW - - -

Steam Turbine 1 11.5 MW - 1 55.0 MW

National Grid 70.0 MW 45.0 MW -

Total 376.5 MW 45.0 MW 65.0 MW

Power Facilities . . .OVERVIEW OF POWER PLANT


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Self-sufficiency in paper bags> 200 million bags / year (150 million from Citeureupand 50 million from Cirebon)

Paper Bag Factory . . .OVERVIEW OF PAPER BAG FACILITIES


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INDUSTRIAL WATER TREATMENT PLANTWater Treatment Plant . . .

CITEUREUP PLANT : 972 m3/hourCIREBON PLANT : 108 m3/hourTARJUN PLANT :

Cantung Capacity : 250 m 3/hour (Industrial water)

Sarungga Capacity : 50 m 3/hour (Industrial water)

Tarjun Capacity : 20 m 3/hour (De-min water) Capacity : 60 m 3/hour (Potable water) Capacity : 120 m 3/hour (Soft water)


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Laboratory Equipment . . .

X-RAY DEFRACTOMETER

ATOMIC ABSORPTIONSPECTROMETER

DIFFERENTIAL THERMALANALYZER

MICROSCOPE FORMICROSTRUCTURE ANALYSIS

Product Materials- Raw Meal- Clinker- Cement

Fuel & Oil- Coal- Lube OilRaw Material- Limestone- Sandyclay- Sand Purchase- Silica Sand- Iron Ore- Iron Sand- Gypsum- Fly Ash

QA CENTER : CHEMICAL EQUIPMENT

b


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Laboratory Equipment . . .

COMPRESSIVE STRENGTH MACHINE

Product Materials- Clinker- CementFuel & Oil- IDO- Solar- MFO- Coal

- Lube OilPaper bag Material- Ink- Glue- Paper- Thread

QA CENTER : PHISICAL EQUIPMENT

CONCRETE WATER PERMEABILITYICP FORTRACE ELEMENT


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ALTERNATIVE FUELS PROJECT
http://../HD20/My%20Documents/Presentasi/~Aplikasi%20CDM%20-%20AF%20nov05%20(rev%204).dochttp://../HD20/My%20Documents/Presentasi/~Aplikasi%20CDM%20-%20AF%20nov05%20(rev%204).doc


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PROJECT OBJECTIVE

The main objective of this project shall be areduction of CO 2 emission by applying thealternative fuels to substitute the fossil fuelconsumption in the clinker combustion in Kiln.

The alternative fuels applied are : Bio-Fuels considered as neutral CO 2 (hull of

rice, oil palm shell, sawdust, sludge paper, etc.)

Other alternative fuels (non bio-Fuels) havinglow emission of CO 2 (waste tire, waste oil)


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CO2 EMISSION REDUCTION

This project shall use bio-Fuels to substitutesome of fossil fuel in the clinker combustionprocess. Since the emission of CO 2 originatedfrom such bio-fuels will be neutral, itscombustion will entirely provide a reduction of emission of CO 2.

Indocement Alternative Fuels Project


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CO2SO3NOx

Fossil Fuels(Coal, Fuel Oil,Natural Gas)

Bio-Fuels

Landfill &OpenBurning

Bio - FuelsFossil Fuels(Coal,Fuel Oil,Natural Gas)

co-combustionin Cement Plant

CO2SO

XNOx

Cement Plant

+

CO2SO

XNOx

Indocement Alternative Fuels Project

CO2SO

XNOx

ALTERNATIVE FUELS UTILIZATION


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ALTERNATIVE FUEL FACILITY


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Alternative fuel Storage

Biomass Storage and mixing facility

System transport of alternative fuel


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Biomass Storage

Dumping Station

System transport of alternative fuel

Feeding point


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CER CLIPPINGS


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CSR IMPLEMENTATIONIN INDOCEMENT


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TRIPPLE BOTTOM LINE

INDOCEMENT CSR PHILOSOPHY


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MILLENIUM DEVELOPMENT GOALS

Goal 1: Eradicate extreme poverty and hunger

Goal 2: Achieve universal primary education

Goal 3: Promote gender equality and empower women

Goal 4: Reduce child mortality

Goal 5: Improve maternal health

Goal 6: Combat HIV/AIDS, malaria and other diseases

Goal 7: Ensure environmental sustainability

Goal 8: Develop a global partnership for development

2015


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Goal 1 : Eradicate extreme poverty and hunger
http://jatropha%20process.vob/


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Goal 7 : Ensure environment sustainability

Alternative Materials (industrial waste such as fly-ash, and reduce clinkerratio)

Alternative Fuel (industrial waste, and the use of bio-fuel & renewableenergy source)

Regular measurement of vibration, noise and water pollutants. On-lineContinuous Dust emission monitoring

Green Rating Proper KLH since 2003. On-going Project :

Jatropha projects (model of sustainable development project) Management waste-to-energy


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Goal 7 : Ensure environment sustainability

unit 2002 2003 2004 2005 2006 2007

USE OF ALTERNATICE FUELS % 0 0.05 0.67 1.5 1.3 3.4

USE OF ALTERNATIVEMATERIALS % 5.3 6.9 7.3 8.1 10.1 13.0

ACTUAL ACHIEVEMENTS:

The actual achievement has demonstrated that Indocement Operation is in linewith the Governments Energy Mix Policy stipulated in President Regulations No.5/2006 (target: 5% bio-fuel by 2025) . On the other hand, Indocement has alsocontributed in managing the industrial wastes surrounding the plant-sites without

jeopardizing the environment.


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RESEARCH OF JATROPHA PLANTATION ATINDOCEMENT


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Development Project of Jatropha Curcas

Background Environment : Utilization of ex mining (marginal land) to be

productive land and Jatropha oil contains calories and not

edible oil Social : Community Empowerment around mining area in

order to create new employment for local community. Economy : To replace fossil fuel with renewable fuel (jatropha

oil and jatropha cake)

Started partnership with Institut Pertanian Bogor (IPB) on February23 rd 2007 to research and development of jatropha curcas to beJatropha Oil, also to research type of jatropha curcas.


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First Stage

42 Ha EXHAUSTED LIMESTONE QUARRY LAND 105.000 TREES

INTRODUCED 5000 HOLES (BIO PORES) TOIMPROVE SOIL CONDITIONS

24 DIFFERENT TYPE & DOSAGES OFFERTILIZERS WERE TESTED

THE FIRST PRODUCTION OF FRUITS AUGUST2007


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Second Stage

ON GOING IN A MORE FERTILE LAND OFEXHAUSTED LIMESTONE QUARRY 42 HA

INTERCOPPING OF RED GINGER & OTHERHERBAL PLANTS TO CREATE HIGHER VALUEADDED TO FARMERS

26 HA OR 53,828 JATROPHA TREES & WITH105,200 TREES INTERCOPPING OF REDGINGERS.


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30%Dry Seed

70%Shell

Jatropha Fruit (by weight)

70 %Cake

30 %JCO


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9400

40003200

9500

6000

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

JCO JatrophaCake

Shell IDO Coal

kcal/kg

Jatropha Curcas


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JATROPHA OIL TECHNICAL SPECIFICATION

PROPERTY UNIT JATROPHAOILJATROPHA

OIL (ITP)JATROPHABIODIESEL DIESEL

BIODIESEL STANDARDS

ASTM D 6751-02 DIN EN 14214

Density at 15 KG M -3 940 880 850 - 860 - 900

Viscosity at 15 MM2S -1 24.5 37,50 4.8 2.6 1.9 - 6.0 3.5 - 5.0

Flash point C 225 135 68 > 130 > 120

Pour point C 4 2 -20 - -

Water content % 1.4 0,07 0.025 0.02


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JATROPHA PLANTATION EX LIMESTONE

LIMESTONE AREA JATROPHA GROWTH IN THE MIDDLEOF THE ROCKS


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Description Area (Ha) Number ofTrees

Farmers

Main Plantation Phase 1, Qr. D 30.2 79,958 42

Main Plantation Phase 1, Qr. A 7 13,441 9

Main Plantation Phase 2, Qr. D 30 61,980 40

Mother Tree Plantation 4 10,000 9

TOTAL 71.2 165,379 100

Year to date Maret 2008


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SeedPlanting inNursery

Numberof seedling

Distribution Time of Distribution Number of Seedling

Cycle I

(Dompu)

July-August

200790.000 Tegal Panjang Dec-May 2008 52828

Planting in Quarry A 10-26 December 13441Replanting in Quarry A March 2008 100

Planting in Quarry D December 2008 500

Replanting Quarry DAugust-February

20082170

Replanting in mother treeplantation

August-February2008

1305

VirusAugust-September

2007 2296

Guests and ExhibitionNopember 2007,

January 2008107

total 72747Seed Viability 80.83

Cycle II,Indocement

(IC 1)

February-June2008

50.000 Tegal Panjang May 2008 1000

DKM Assalam May 2008 500Exhibition and planting in

Senior High School of Indocement

May 2008 75

SEEDLING CYCLE AND DISTRIBUTION


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http://jatropha%20process.vob/


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http://csr%20itp.vob/