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DATE: 26 - 03 - 2009


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KICK OFF MEETING2

DATE - 26.03.2009

JOB - MECHANICAL WORKS FOR PANIPAT REFINERY ADDITIONAL EXPANSION PROJECT.

LOCATION - PANIPAT

OWNER - M/s. INIDAN OIL CORPORATION LIMITED, PANIPAT

CONSULTANT - M/s. ENGINEERS INDIA LIMITED

CONTRACTOR - M/s. IOT INFRASTRUCTURE & ENERGY SERVICES LIMITED, MUMBAI

FAX OF ACCEPTANCE NO - PJ/CC/MECH/PRAEP/2008-09

DATE - 17.03.2009

PERIOD-

12 MONTHSSCHEDULE COMPLETION DATE - 16.03.2010


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STATUS OF REQURIED DOCUMENTS FOR KOM3

SR. NO.

ITEM STATUS

1 Power of Attorney - Shall be submitted. However nomination letter given.

2 H.O. & Site Organization Chart - Enclosed.

3 Posting of RCM - Complied. Mr. A. P. Singh Vice President as RCM.

4 Deployment Plan of Engineers - Enclosed. Please refer C-40P-15/DS-01/STAFF/REV 0

5 Safety Plan (HSE) - Shall be submitted 07.04.2009

6 Site QAP, ITP & Job Procedure - Enclosed to be reviewed & approved.

7 WPS/PQR & Welder Qualification -List of WPS enclosed. WPS shall be submitted by 30.03.2009. PQR shalldiscussed & established subsequently. Welder qualification will follow.

8 Execution Philosophy, Methodology - Enclosed

9 Compliance to Mandatory requirements - Shall be complied. Documentary evidences shall be submitted. Request for issue of form V submitted.10 Mobilization Plan for Manpower & Machinery - Enclosed.11 Erection schedule for DHDT Reactor/ Scheme - Enclosed erection schedule. Scheme shall be submitted by 28.03.2009.12 Site Infrastructure (Site Office, Power, Water) - Proposal enclosed.13 Overall Construction Schedule - To be established jointly with M/s. EIL based on material & front availability.14 Site Reporting format - Enclosed.


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MUMBAI - 400 076H.O. ORGANIZATION CHART

5

DOC. NO. : OC-01

Job Description : Fabrication & Erection of Equipment, Piping, Structure, Insulation and Painting work Sheet No. : 1 of 1

Revision : 0Project: Panipat Refinery Additional Expansion Project Date : 25.03.2009

Owner: Indian Oil Corporation Ltd., Panipat

Consultants: Engineers India Ltd. Location : Panipat Refinery

FOA Ref. No. : PJ/MECH/PRAEP/2008-09Contractor : IOT Infrastructure & Energy Services Limited. DATE : 17.03.2009

JOB No. : 6698

Contract No. : C-040

S. K. Banerjee

Sr. V. P. (Project Manager)

Dominic N.G. M. (Finance)

U. P. KonarD.G.M (F/A)

BharatbhushanDy. Mgr. (HRD)

P. G. VaidhyanathanManaging Director

A. PatilDy. Mgr. (Elec.)

A. P. SinghV.P. (RCM) at

Site

D. K. ChakrabortyV. P. (Civil)

Y. A. RaneDirector (Technical)

H. M. NaikarD.G.M. (Contracts)

K. K. RanadeDirectior (Operation)

Vivek KumarC.M. (QA/QC)

L. V. RaoPres. (E & I)

S. NagPres. (Civil)

Puneet KhannaSr. V. P. (Proc.)


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IOT INFRASTRUCTURE & ENERGY SERVICES LIMITEDMUMBAI - 400 076

SITE ORGANIZATION CHART

6

DOC. NO. : OC-02

Job Description : Fabrication & Erection of Equipment, Piping, Structure, Insulation and Painting work Sheet No. : 1 of 1

Revision : 0Project: Panipat Refinery Additional Expansion Project Date : 25.03.2009

Owner: Indian Oil Corporation Ltd., Panipat

Consultants: Engineers India Ltd. Location : Panipat Refinery

FOA Ref. No. : PJ/MECH/PRAEP/2008-09Contractor : IOT Infrastructure & Energy Services Limited. DATE : 17.03.2009

JOB No. : 6698

Contract No. : C-040

B. K. SharmaPainting Sup.

Shashikant Kr.Manager

SanjeebSupervisor

CIVIL / STRL.

Pawan PandeyManager

AnchalLead Engineer

Neeraj Kr.Manager

B. Chaterjee J r. Mgr.

OFFSITE

Parwez EhsanManager

Sushil TiwariEngineer

Vijith M.Welding & NDT Mgr.

K. K. Bhowmik QA/QC Incharge

A. K. SarkarAdmn. Officer

S. N. MondalLead Engr. N. Panivel /

S. I. AliLead Engineer

AnsariManager

V.Bakthavathsalan / P.Maulik

Planning Incharge

M. SenguptaSafety Incharge

D. S. Mishra &G. Moinuddin

Safety Sup.

Indu ShekharExecution Incharge

B. KaranStore /

Warehouse

Painting &Insulation

S. SharmaPainting Inch.

CDU / VDU

A. KamrajManager

R. C. Bhatt.Manager

Sanjay SinghEngineer

SRU

Romee S.Manager

A. Rana J r. Mgr.

DHDT

A. P. Singh

V. P. (RCM)

OHCU MECH.


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DEPLOYMENT SCHEDULE OF ENGINEERS & SUPERVISORY PERSONNEL

7

DOC. NO. : C-40/P-15/DS-01/STAFF/ REV 0Sheet No. : 1 of 1

Date : 25.03.2009

Job Description : Fabrication & Erection of Equipment, Piping, Structure, Insulation and Painting work

Project: Panipat Refinery Additional Expansion Project Location : Panipat RefineryOwner: Indian Oil Corporation Ltd., Panipat FOA Ref. No. : PJ/MECH/PRAEP/2008-09Consultants: Engineers India Ltd. DATE : 17.03.2009

JOB No. : 6698Contractor : IOT Infrastructure & Energy Services Limited. Contract No. : C-040

Apr-09 May June July August September October November December January February March

1 Resident Construction Manager 1 1 1 1 1 1 1 1 1 1 1 1

2 Lead Engineer 2 4 6 6 6 6 6 6 6 6 12 12

3 Lead/Planning Engineers 2 4 4 4 4 4 4 4 4 4 8 8

4 Lead/Piping Engineers 2 6 10 10 10 10 10 10 10 10 20 20

5 Lead/Civil/Structural Engineers 1 3 3 3 3 3 3 3 3 3 5 5

6Lead/ Mech./Equipment ErectionEngineers 1 3 4 4 4 4 4 4 4 4 6 6

7 Supervisors/Foremen 5 15 25 25 25 25 25 25 25 25 40 40

8 Lead/Quality ControlEngineers/Supervisors

1 6 8 10 10 10 10 10 10 10 18 18

9 Lead/Safety Engineers/Supervisor 2 6 8 10 10 4 10 10 10 10 16 16

10 Materials Management Supervisors 2 3 4 4 4 7 4 4 4 4 8 8

TOTAL : 19 51 73 77 77 74 77 77 77 77 134 134

MONTHSR.

NO.DESCRIPTION


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IOT INFRASTRUCTURE & ENERGY SERVICES LIMITEDI.O.C.L, PANIPAT

PROJECT : PANIPAT REFINERY ADDITIONAL EXPANSION PROJECTOWNER : INDIAN OIL CORPORATION LTD.CONSULTANT : ENGINEERS INDIA LTD.CLINET REF. NO. : PJ/MECH/PRAEP/2008-09JOB NO. : 6698DOC. NO. : MSC-001, Rev. 0

BRIEF DESCRIPTION OF MEASURE ITEM AS PER SCOPE

1) Erection of two nos. Reactor weighing 516 MT Each

2) Above ground Piping 441603 Inch-Dia.3) Erection, Alignment of Equipments

a) Rotary - 636 MT

b) Static - 3723 MT

4) Fabrication, Erection of Structure 757 MT

5) Painting & Insulation

6) Civil Work


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IOT INFRASTRUCTURE & ENERGY SERVICES LIMITED

I.O.C.L, PANIPAT

PROJECT : PANIPAT REFINERY ADDITIONAL EXPANSION PROJECT

OWNER : INDIAN OIL CORPORATION LTD.

CONSULTANT : ENGINEERS INDIA LTD.

CLINET REF. NO. : PJ/MECH/PRAEP/2008-09

JOB NO. : 6698

DOCUMENT NAME : QUALITY ASSURANCE PLAN

DOC. NO. : QAP-001, Rev. 0

DATE : 25.03.2009

9

IOT INFRASTRUCTURE & ENERGYSERVICES LIMITED QD F t QAP 01


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IOT INFRASTRUCTURE & ENERGY SERVICES LIMITED QD Format : QAP - 01MUMBAI - 400076 Sheet no: 1 of 5

Revision: 0QUALITY ASSURANCE PLAN Date: 24/03/2009

Scope: Fabrication & Erection of Equipment, piping, structure, Insulation, and Painting work.

Project: Panipat Refinery Additional Expansion Project. Location: Panipa t Refinery.Owner: Indian Oil Corporation Ltd., Panipat FOA Ref. No. : PJ/MECH/PRAEP/2008-09Consultant : Engineers India Ltd. DATE : 17-03-2009

JOB No : 6698Contractor: IOT Infrastructure & Energy Services Limited. Contract No: C - 040

SRNO

ACTIVITY DESCRIPTION REFERENCEDOCUMENT

ACCEPTANCECRITERIA

VERIFYINGDOCUMENT

INSPECTION BY REMARK

IOT EIL

A PRIOR FABRICATION OF STRUCTURE WORK.

1 Receipt of approved draw ings - - Transmital Note P R

2 Withdraw l of client materials - Material testcertificates

Material testcertificates

P W

3 WPS / PQR Approveddrawings

ASME Sec IX Inspection Report P W

4 Welder Qualif ication and certif ication A pproveddrawings ASME Sec IX Inspection Report P W

5 NDT procedures as applicable Clientspecification

ASME Sec V Approvedprocedure

P R

6 Procedures other than NDT as applic able Clientspecification

Clientspecification

Approvedprocedure

P R

7 Calibration of measuring instruments - - Calibrationcertificates

P R

8 Test certif icates of lif ting tools and tackles - - Test reports P R

9 Erection scheme - - Erection scheme P R

10 Lifting arrangement - - - P R

B DURING FABRICATION OF STRUCTURE

1 Material Identification Approveddrawings Approveddrawings Approveddrawings P R

2 Fit up and dimensional check w ith proper alignment

Approveddrawings

Approveddrawings

Inspection Report P W

3 Field w elding including visual check Approveddrawings

Approveddrawings


4 Surface Prepration and Painting Approvedprocedure

Clientspecification


5 Final Inspection and acceptance Approvedprocedure

Approvedprocedure



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Project: Panipat Refinery Additional Expansion Project. Location: Panipat Refinery.

Owner: Indian Oil Corporation Ltd., Panipat FOA Ref. No. : PJ/MECH/PRAEP/2008-09Consultant : Engineers India Ltd. DATE : 17-03-2009


SRNO


ACCEPTANCECRITERIA

VRIFYINGDOCUMENT


IOT EIL

C DURING ERECTION OF STRUCTURE1 Material Identification Approved

drawings Approveddrawings

Approved drawings P R

2 Fit up and dimensional check Approveddrawings

Approveddrawings


3 Weld visual check Approveddrawings

Approveddrawings


4 Painting final touch up as applicable Approvedprocedure

Approveddrawings


5 Final Inspection and acceptance Approveddrawings

Approveddrawings


D PRIOR FABRICATION OF PIPING WORK.

1 Receipt of approved drawings - - Transmital Note P R

2 Withdrawl of client materials - Material testcertificates

Material testcertificates

P W

3 WPS / PQR Approveddrawings


4 Welder Qualification and certification Approveddrawings


5 NDT procedures as applicable Clientspecification


P R

6 Procedures other than NDT as applicable Clientspecification

Clientspecification

Approvedprocedure

P R

7 Calibration of measuring instruments - - Calibrationcertificates

P R

8 Test certificates of lifting tools and tackles - - Test reports P R

9 Erection scheme - - Erection scheme P R10 Lifting arrangement - - - P R


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Project: Panipat Refinery Additional Expansion Project. Location: Panipat Refinery.Owner: Indian Oil Corporation Ltd., Panipat FOA Ref. No. : PJ/MECH/PRAEP/2008-09Consultant : Engineers India Ltd. DATE : 17-03-2009


E DURING FABRICATION OF PIPING1 Material Identification Approved

drawings Approveddrawings


2 Fit up and dimensional check with proper alignment Approveddrawings

Approveddrawings


3 Field welding including visual check Approveddrawings

Approveddrawings


4 PWHT as Applicable Approveddrawings

Code B-31.3 Inspection Report P W

5 NDT as applicable Clientspecification


P W

6 PMI as applicable Clientspecification

ASME Sec II, Part A

Approvedprocedure

P W

7 Surface Prepration and Painting Approvedprocedure Clientspecification Inspection Report P W


Approvedprocedure


F DURING ERECTION OF PIPING

1 Material Identification Approveddrawings

Approveddrawings


2 Fit up and dimensional check with proper alignment Approveddrawings

Approveddrawings


3 Field welding including visual check Approveddrawings

Approveddrawings


4 PWHT as Applicable Approveddrawings

Code B-31.3 Inspection Report P W

5 NDT as applicable Clientspecification


P W

6 PMI as applicable Client

specification

ASME Sec II, Part

A

Approved

procedure

P W

7 Hydrotestatic Presure Testing Approvedprocedure

Approveddrawings


8 Final Painting as applicable Approvedprocedure

Clientspecification



Approvedprocedure


G DURING ERECTION OF EQUIPMENT (STATIC & ROTARY)1 Correction of location, orientation & level of

foundation including chipping and pocket cleaning Approveddrawings

Approveddrawings


2 Installation of equipment with proper alignment,orientation, levelling, bolt tightening and testing

Approveddrawings

Approveddrawings



Approveddrawings



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13IOT INFRASTRUCTURE & ENERGY SERVICES LIMITED QD Format : QAP - 01

MUMBAI - 400076 Sheet no: 4 of 5Revision: 0

QUALITY ASSURANCE PLAN Date: 24/03/2009




SRNO


ACCEPTANCECRITERIA

VRIFYINGDOCUMENT


IOT EILH DURING INSULATION WORK

1 Marking of studs Approveddrawings

Approveddrawings

Inspection Report P R

2 Weld v isual check Approveddrawings

Approveddrawings


3Fixing of spacer rings/support ring and check their spacing

Approveddrawings

Approveddrawings


4 Application of Insulation including cladding Approveddrawings

Approveddrawings


5 Sealing of cladding joints Approveddrawings

Approveddrawings



Approveddrawings



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SRNO


ACCEPTANCECRITERIA

VRIFYINGDOCUMENT


IOT EIL

I GENERAL

1 Treaciability of Identified materials - - Inspection Report P R

2 Safety Safety Manual - Safety Records P R

3 Non conformance Approveddrawings

Approveddrawings

Non conformancereport

P W

4 Final documentat ion Approveddrawings

Approveddrawings

Overall document P R

LEGEND: P - PERFORM, W - WITNESS, R - REVIEW

PREPARED BY CHECKED BY APPROVED BY

( SAJAL SARKAR ) ( P. MAULIK ) ( A. P. SINGH )

IOT INFRASTRUCTURE & ENERGY SERVICES LTD. IOT INFRASTRUCTURE & ENERGY SERVICES LT IOT INFRASTRUCTURE & ENERGY SERVICES LTD.


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I.O.C.L, PANIPAT





JOB NO. : 6698

DOCUMENT NAME : INSPECTION & TEST PLAN FOR ABOVE GROUND PIPING

DOC. NO. : ITP-001, Rev. 0

DATE : 25.03.2009


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QD Format: ITP-01

Sheet no:1 of 5

Revision:0

Date:25-03-2009

Scope: Fabrication & Erection of piping work.


Owner: Indian Oil Corporation Ltd., Panipat FOA Ref. No. : PJ/MECH/PRAEP/2008-09

Consultant : Engineers India Ltd. DATE : 17-03-2009

Contractor: IOT Infrastructure & Energy Services Limited. JOB No : 6698

Contract No: C - 040

Sl.

No.IOT EIL Documents

A

1

WC Rw MTC & IRN

WC W MRIR

2

WC Rw MTC & MRIR

WC Rw

WC W Chemical Analysis Report

WC HP Impact Test Report for LTCS

3

WC HP IOT/P-15/6556MECH/F-01 & F-02

WC HP

WC Rw Mechanical & Hardness Test Report

WC W Mechanical & Hardness Test Report

HP Mechanical &Impact Test Report

WC HP Approved WPS/PQR

4 WC S IOT/P-15/6698/MECH/ F-37

4a WC HP IOT/P-15/6698/MECH/F-03

5

WC HP Proposed Procedure

WC HP

WC HP Approved NDT Procedure

6 WC S AFC Isometric Drawing

iii) all other material including NACE,CS, CS FOR H2 service and LTCS

Incoming material

INSPECTION &TEST PLAN FOR ABOVE GROUND PIPING W ORK

Certification & approval of welders

b) Testing

a)Documents ; Review & acceptance

b) Testing if any

b) physical verification ,thicknessrecheck etc.

Welding filler material approval

a) Manufacturing testcertificates/documents

a) Reviewed of proposed procedure

I) Carbon steel

WPS/PPQ

ii) alloy steel

IOT I NFRASTRUCTURE&ENERGY SERVICES LIMITED

PIROR TO FABRICATION

Activity Description

ii) alloy steel

a) Reviewed of proposed procedure

iii) all other material including NACE,CS, CS FOR H2 service and LTCS

c) Approval of qualified procedure

Lines where Isometrics not avaliable

NDT Procedure Qualification

Review of joint numbering in ISO

c) Approval of final WPS/PQR

I) Carbon steel

Welder's Performance qualification

b) Witnessing of proposed proceduretesting


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7 WC S SKETCHES

WC S SKETCHES

8

WC S IOT/P-15/6698/MECH/F-38

WC HP IOT/P-15/6698/MECH/F-38

WC W IOT/P-15/6698/MECH/F-38

B.

1 WC S Approved Procedure & Isometric Drawing

WC S AFC Drawing



2 WC S

3 WC Rw Purity Certificate

4 WC S

5 WC S

6 WC S Backing Register

7 WC S

8 WC S IOTL/EPCC-8/6556MECH/F-10

9 WC S

10 Review of time-temperature graph WC S PWHT CHART

11 WC S IOT/P-15/6698/MECH/F-15


12 WC S IOT/P-15/6698/MECH/F-13

13 WC S IOT/P-15/6698/MECH/F-11

c) NACE piping, H2-Services

Interpass cleaning & Temperaturecheck

Material traceability & Transfer of heatnos.

a) Preparation of sketches

ater a s as per pp ng c ass c ecw.r.t approved colour coding

roc dur

c)Fit up checks for branch joints

Purging rate (if any) and arrangement

Shielding rate (if any)

Baking of electrodes

a) CS piping


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14 WC W IOT/P-15/6698/MECH/F-11

15 WC S IOT/P-15/6698/MECH/F-14

C

1 WC S Lifting Scheme

2 WC Rw TEST CERTIFICATES







9 WC W

D

1 WC HP Approved Procedure

2 WC W Testing Scheme

3 WC W IOT/P-15/6698/MECH/F-23


Test certificates for lifting tackels

Correctness of type of supports,anchors & guides

Provision of vents and drains

Location & Orientation of branchconnections

Provision of Inst. Tappings

Correctness of testing arrangements

Correctness of gaskets/ fastners

b) For AS piping & others SS Piping

a) For CS piping & SS P iping (Type 30

Radiography Interpretation / Review

Check Shot for Radiography

c) For H2 ,NACE and low temp piping

d) For Other material piping

Procedure review

Isolation of equipments, controlvalves,instruments,bellows.Removalof flappers from check valves

Check all valves kept open & confirmthat testing is not done against closedvalve seat

PROOF TESTING

ERECTION

Lifting arrangement ( for critical pipingonly)

Correctness of valves( NRV,Globe,Gate,control valves etc),steam traps &their direction of flow

Provision of cold pull, if any

Surface cleaning & primer application

18


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5 WC HP IOT/P-15/6698/MECH/F-18

6 WC Rw IOT/P-15/6698/MECH/F-08

7 WC HP Calibration certificate

WC S Calibration certificate

8 Preparation of check list WC S IOT/P-15/6698/MECH/F-19

9 Liquidation of check list. WC HP

10 WC S Test Pack

11 WC HP Test Pack

12 WC S

13 WC S

14 WC S

15 WC S IOT/P-15/6698/MECH/F-42

16 WC S IOT/P-15/6698/MECH/F-42

17 WC S



Visual inspection of all weld joints for

leak during Pneumatic/ Hydrotesting

Removal of temporary blinds andtemporary supports

Pickling of system, if required

Boxingup including reinstallation of flappers of check valves

Torque tightening of flange joints,whereever applicable

Air/Water Flushing (preliminary)

Draining of Water & Air Drying

Review of records of fasteners &gaskets

System testing

Setting of spring supports

Scrutiny of test packs for mechanical& NDT clearance

b) Field calibration , if any

a) Review of calibration certificates of

pressure guages

Positive material Identification as per specification after completion of installation.


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E

WC Rw

Abbreviations:

NDT

WPS

RT

PWHT

PT

HP: Hold Point

W: Witness point

Rw: Review ofContractor's Documentation by EIL

S: Surviellance inspection by Owner/EIL

WS: 100% Examination by Sub-Contractor

WC: 100% Examination by Contractor

NR: Not Required

(IOT NFRASTRUCTURE&ENERGY SERVICES LTD.)

Approved by( A. P. SINGH )

INSPECTION & TEST DOCUMENTS

A point which requires inspec tion / verification and acceptance by owner/EIL before any further process ing is permitted. The c ontractor shall not Process the activity / itembeyond a HOLD POINT without written approval by Owner/EIL except where prior writ

Checked by( P . MAULIK )

LEGENDS:

Review Test and Inspection Document

Monitoring or making observations to verify whether or not material / items or services conform to specified requirements. Surviellance activities may includeaudits,inspections,witness of testing, review of quality documents & records.

A point which requires inspec tion / verification and acceptance by Owner/EIL when the activity is performed. Af ter proper notification has been provided , the contractor isnot obliged to hold further processing if Owner/EIL is not avaliable to witness.

Prepared by( SAJAL SARKAR )


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I.O.C.L, PANIPAT





JOB NO. : 6698

DOCUMENT NAME : INSPECTION & TEST PLAN FOR ROTARY EQUIPMENT


DATE : 25.03.2009


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QD Format: ITP-02

Sheet no:1 of 2

Revision:0

Date:25-03-2009

Scope: Rotary Equipment work.



Consultant : Enginee rs India Ltd. DATE : 25-03-2009


Contract No : C - 040Sl.No.

IOT EIL Documents

A

1




WC S IOT/P-15/6698/MECH/F-35WC HP IOT/P-15/6698/MECH/F-35

WC S

BWC W/Rw Load certificate

C

WC S Non Conformating Report

WC S

D WC W IOT/P-15/6698/MECH/F-35

E WC HP Approved Procedure

F

1 WC S IOT/P-15/6698/MECH/F-36



3 WC S

4 WC S AFC Drawing



7 WC HP


9 WC S

10



11 WC W


EQUIPMENT ERECTION(ROTARY) BEFORE ERECTION

I N S P E C T IO N & T E S T P L A N F O R R O TA RY E Q U I P M E N T W O R K S

IOT INFRASTRUCTURE&ENERGY SERVICES LIMITED

Readiness for erectiona) Level of foundation( shims/packing with marking to be prepared& kept ready)

b) Centre line marking on Equipment & foundation

c) No/dia/length of anchor bolts, depth of pockets, verticality of pockets.

i) Normal equipmentsii) Critical Equipments

f) Avaliability of grouting material as per specifications/Manufactures recommendations.

d) Chipping , roughing & cleaning of pockets/top of foundation

LIFTING TACKELS

Load test of cranes/lifting beams/slings/shackles/wire ropes etc.for weight of equipments to be handled

VISUAL INSPECTION OF EQPT./TAG/IDENTIFICATION NO.

a) For any damage

b) Free shaft rotation

Drilling & tapping , holes in the base plate of equpt.( if reqd.)

Approval of rigging procedure (for critical equipment)

DURING ERECTION

Level/elevation of base frame

Checking of foundation bolts ( for location,threading,greasing etc.)

Checking Orientation of equipment

Placement of cranes , if applicable

Elevation / level of equipment and placement of shims/packingsas per AFC drawings

Distance between couplings

Rough alignment of equipment

Avaliability of vendors engineer at site (for critical equipments)

Cleaning of pockets/grouting of foundation bolts/pockets/baseframe

Erection of auxiliary equipment/accessories

Final alignment of equipment

i) Without piping

ii) With piping ( After tightening the flange bolts)

All protection & safety guards installation


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G1 WC S

2 WC S AFC Drawing


4 WC S

5 WC S IOT/P-15/6698/MECH/F-42A

6 WC S

7 WC W

8 WC HP

9 WC HP

H

WC Rw

HP: Hold PointW: Witness pointRw: Review ofContractor's DocumentationS: Surviellance inspection by PMCWS: 100% Examination by Sub-Contractor WC: 100% Examination by Contractor


POST ERECTION ACTIVITIES

Curing of grout

Auxiliary connections to be mounted on equpts as per drawing

Final tightening of bolts

Chemical cleaning of equipment parts/connected piping

Boxing up of equipment & connected piping

Log book maintenance (for rotating of shaft & any other activity tobe performed as per vendors recommendation)

No load run of motors

Installation of mechanical seals(whenever mechanical sealssupplied separately)

Re-coupling of motor & reconfirmation of alignment




INSPECTION AND TEST DOCUMENTS

Review test and inspection documentsLEGENDS:


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24


I.O.C.L, PANIPAT





JOB NO. : 6698

DOCUMENT NAME : INSPECTION & TEST PLAN FOR STATIC EQUIPMENT


DATE : 25.03.2009


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QD Format: ITP-03

Sheet no:1 of 2

Revision:0

Date: 25-03-2009

Scope : Static Equipment work.



Consultant : Engineers India Ltd. DATE : 25-03-2009


Contract No : C - 040

Sl.No.

IOT EIL Documents

A1 Readiness for erection IOT/P-15/MECH/F-34

WC W

WC S

WC W

WC W

WC W

WC Rw

WC SWC S

B.WC HP RIGGING PROCEDURE

C

WC W/Rw LOAD TEST CERTIFICATES

WC Rw RIGGING PROCEDURED1 WC Rw2 WC W IOT/P-15/MECH/F-343 WC S IOT/P-15/MECH/F-34

4 WC W IOT/P-15/MECH/F-34

5 WC Rw IOT/P-15/MECH/F-34E

1WC S IOT/P-15/MECH/F-34

2WC HP IOT/P-15/MECH/F-34

WC W IOT/P-15/MECH/F-34

3 WC W

4 WC S5

WC RwWC W IOT/P-15/MECH/F-34WC S

6 WC S IOT/P-15/MECH/F-34F1 WC Quality dossier

WC S IOT/P-15/MECH/F-34

INSPECTION & TEST PLAN FOR STATIC EQUIPMENT WORKS


a) Center line marking on equipment and foundation

b) level of foundation (shims/packing with marking to beprepared & kept ready)

c) Correctness of no. & size of foundation bolts


BEFORE ERECTION (STATIC)

d) Hole dia and no. of holes in base/structure of equipmentcolumnse) matching equipment base bolt holes with actual foundationbolt layoutf) marking orientationg) checking the threads of bolts & nutsh) chipping & roughening of foundationERECTION SCHEMES FOR CRITICAL EQPTSa) Approval of rigging procedure.SAFETY TEST

a) Load test of cranes , lifting beams, slings & shackles , length& dia of sling & condition of wire rope.

b) Placement of main & tailing craneDURING ERECTIONDeployment of competent rigging crewOrientation to be checkedPlacement of packing as per AFC drawingOutside cleaning , coating/wrapping , painting ( for u/gequipment only)Orientation of equipment as per AFC drawingAFTER ERECTIONTightening of bolts & providing washersLevelling & alignment of equipmentsa) Critical equipments/ODCsb) OthersCorresponding requirement elevation & distance betweennozzles in special cases.Cleaning of sleeves before groutingGroutinga) Avaliability of specified grouting m aterialsb) Placement of groutingc) Curing of groutFinal tightening of boltsPACKED EQUIPMENTSBefor installationa) Identify the material, check thickness, dimensions, no. andangle of fingers of packing rings


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2WC S IOT/P-15/MECH/F-34

b) Check packing support plate S

S

WC S IOT/P-15/MECH/F-34WC S IOT/P-15/MECH/F-34

G

Review Test and Inspection Documents. WC Rw

HP: Hold Point

W: Witness point

Rw: Review ofContractor's Documentation by EILS: Surviellance inspection by Owner/EIL




During Installation


LEGENDS:

( IOT NFRASTRUCTURE&ENERGY SERVICES LTD. )

a) Degreasing and cleaning of packing material

b) Check for stacked or dumped packing as per specifications

c) Check for nestingb) check that packing are touching bed limiter




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I.O.C.L, PANIPAT





JOB NO. : 6698

DOCUMENT NAME : INSPECTION & TEST PLAN FOR PAINTING WORK


DATE : 25.03.2009


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QD Format: ITP-04

Sheet no:1 of 2

Revision:0

Date:25-03-2009

Scope: Surface Preparation & Painting work. Location: Panipat Refinery.

Project: Panipat Refinery Additional Expansion Project. FOA Ref. No. : PJ/MECH/PRAEP/2008-09

Owner: Indian Oil Corporation Ltd., Panipat DATE : 25-03-2009

Consultant : Engineers India Ltd. JOB No : 6698

Contractor: IOT Infrastructure & Energy Services Limited. Contract No : C - 040

Sl.No.

IOT EIL Documents

1 WC HP MTC

2 WC HP MRIR

WC Rw

WC Rw

3 WC Rw CERTIFICATE

WC Rw

WC Rw

4 WC W CERTIFICATE

5 WC S

6

WC W

WC S IOT/P-15/6698/MECH/14

WC W IOT/P-15/6698/MECH/14

7 WC S

8 WC W IOT/P-15/6698/MECH/14

9 WC W IOT/P-15/6698/MECH/14

10 WC S

11 WC W

B

1

WC Rw

WC Rw

2 WC Rw Certificate

WC S IOT/P-15/6698/MECH/24

3 WC W IOT/P-15/6698/MECH/24

WC Rw

4 WC S

5 WC HP IOT/P-15/6698/MECH/24

We film thickness and over coating interval for eachcoat of paint during application

a)Presence of chlorides befor and after blast cleaningby KAT-TATOR test kitb) Inspect for surface cleanliness by visual stds. Of ISO8501/SSPCc) Measurement of surface profile byMicromater/Elkometer/stylus instrument

Check quality of dry air fdr blast cleaning operator

Inspection of blast cleaning operation

b)Type and quality of abrasive being used for blastcleaningc)Adequacy of airless spray equipment , air sprayequipment and paint brushes


a)Adequacy of blasting m/c capacity for blast cleaning

Performance test of paint applicator and blast cleaningoperator

b)Confirm identification /transfer of identificationof materialsbefor painting

Paint material Inspection for approved supplier, expirydate, shelf life,MTC etc.

Physical conditon and storage of paint material

a)Inspection for adequacy of blasting machine, abrasiveused, airless spray equipment etc.

We film thickness and over coating interval for eachcoat of paint during application

b)Check the quality of surface preparation

a)Adequacy of surface preparation tools and tackles

Dry film thickness after final coat

Confirm completion of

After Installation

a)Hydro testing of pipe

b) Mechanical clearance of structure & equipments

a)Performance test for paint applicator for sprayapplication

I N S P E C T I O N & T E S T P L A N F O R S U R FA C E P R E PA R AT I O N & PA I N T I N G W O R K S


Dry film theckness after final coat

Ispection of final curing /drying, adhesion, hardness,surface finish, sagging , hiding and pinhole detection

Acceptance prior to shifting to fabrication shop, if applicable

Painting identification band/code, etc.

b) Adequacy of airless spray equipment and air sprayequipment and paint brushes and qulity of dry air for paint aplication


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6 WC W IOT/P-15/6698/MECH/24

7 WC S

8 WC HP

F

Review Test and Inspection Documents. WC Rw

HP: Hold Point

W: Witness point

Rw: Review ofContractor's DocumentationS: Surviellance inspection by IOCL



NR: Not Required



LEGENDS:

Inspection of final curing/drying, adhesion, hardness,surface finish, hiding and pinhole detection

A point which requires inspection / verification and acceptance by IOCL before any further processing is permitted. The contractor shall not Process theactivity / item beyond a HOLD POINT without written approval by IOCL except where prior written approv

A point which requires inspection / verification and acceptance by IOCL when the activity is performed. After proper notification has been provided , thecontractor is not obliged to hold further processing if IOCL is not avaliable to witness.

Monitoring or making observations to verify whether or not material / items or services conform to specified requirements. Surviellance activities may includeaudits,inspections,witness of testing, review of quality documents & records.

Identification of colour bands, direction marking



Acceptance



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I.O.C.L, PANIPAT





JOB NO. : 6698

DOCUMENT NAME : INSPECTION & TEST PLAN FOR STRUCTURAL WORK


DATE : 25.03.2009


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QD Format: ITP-05

Sheet no:1 of 2

Revision:0

Date:25-03-2009

Scope: Structural Steel work. Location : Panipat Refinery.

Project: Panipat Refinery Additional Expansion Project. FOA Ref. No. : PJ/MECH/PRAEP/2008-09

Owner: Indian Oil Corporation Ltd., Panipat DATE : 25-03-2009

Consultant : Engineers India Ltd. JOB No : 6698

Contractor: IOT Infrastructure & Energy Services Limited. Contract No : C - 040

Sl.No.

IOT EIL Documents

A

1 WC HP Calibration certificates

WC W Calibration report

2 WC RW MTC & MRIR

3WC Rw MTC

WC Rw

4 WC W IOT/P-15/6698/MECH/F-04 & F-05


6 WC S

7 WC S

8 WC Rw AFC Drawings

B

1 WC Rw

2 WC S



5 WC Rw IOT/P-15/6698/MECH/F-14

6 WC S Batch certificate of paints

7 WC W

Welder's Performance qualification

b) Testing , if any

Dimensional and fit-up checks including provisionof slopes for deflection whereever required

FABRICATION ACTIVITIES

Preparation & approval of fabrication drawings

Welding equipment & accessories

Checking paint as per spec , shelf-life , etc.

Materials as per design drawing

Check straightness and non-warping of members


Checking of structural steel material supplied bycontractor / manufacturers test certificates /testing(as applicable)

a)Review of calibration certificates of instruments /testing equipments

b) Field calibration , if any

PRIOR TO FABRICATION

a) Manufacturing test c ertificates/documents

Welding filler material approval / qualific ation


Visual check for welding

Application of specified paint, painting thickness,etc

Grinding including surface preparation for paintingand application of primer

Layout checking

WPS / PQR

INSPECTION & TEST PLAN FOR STRUCTURAL STEEL WORKS


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C

1 WC S/Rw Test certificates

2 WC S AFC Drawings

3 WC S AFC Drawings




7 WC W IOT/P-15/6698/MECH/F-248 WC Rw As built drawings

D

WC Rw

HP: Hold Point

W: Witness point

Rw: Review ofContractor's Documentation by EIL

S: Surviellance inspection by Ownerr/EIL



NR: Not Required


Final coat of paint thickness of paint etc.


Preparation of As-built drawings

Grouting

Orientation of bracing , lugs

FIELD ERECTION ACTIVITIES

Review test and Inspection documents

Alignment & levels

Field welding (if any)

Lifting arrangements including test certificates of lifting tackels

Correctness of location

Monitoring or making observations to verify whether or not material / items or services conform to specified requirements. Surviellance activities mayinclude audits,inspections,witness of testing, review of quality documents & records.



LEGENDS:

A point which requires inspection / verification and acceptance by Ownerr/EIL before any further processing is permitted. The contractor shall notProcess the activity / item beyond a HOLD POINT without written approval by Ownerr/EIL except where prior wr

A point which requires inspection / verification and acceptance by Ownerr/EIL when the activity is performed. After proper notification has beenprovided , the contractor is not obliged to hold further processing if Ownerr/EIL is not avaliable to witness.


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I.O.C.L, PANIPAT





JOB NO. : 6698

DOCUMENT NAME : LIST OF WPS & PQR

DOC. NO. :

DATE : 25.03.2009

IOT Infrstructure & Energy Services Limited Date : 25 03 2009


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il Corporation Limited

SlNo.

WPS No. Process(es) Base Material Filler Material Thickness Range Piping Class Others Submission date

01IOT/PIPING/CS/WPS-01Rev 01

GTAW +SMAW A106 Gr.B

ER 70S-2 +E7018 1.6 - 16.36 mm

A1A,A10A,B1A,D1A, A22A,A26A,B26A, A27A,B27A,A32A, A93A,B93A,B2A,D2A,F2 A,A91Y,A92Y 30-03-2009



ER 70S-2 +E7018 5.0 - 27.8 mm A19A,B19A,B29A PWHT 30-03-2009



ER 70S-2 +E7018 19.0 - 27.8 mm

A10A,A11A,A1A,D1A,B2 A,D2A PWHT 30-03-2009

04IOT/PIPING/CS/WPS-05Rev 2 GTAW A 333 Gr. 6 ER 80S-Ni1 7.11 - 13.11 mm A4A,B4A LTCS (- )46.5C 30-03-2009

05IOT/PIPING/CS/WPS-06Rev 0 GTAW A 312 TP 304 ER 308 1.6 - 8.38 mm A1K,A28K,B28K 30-03-2009

06

IOT/PIPING/CS/WPS-07Rev 0 GTAW

A 312 TP316L ER 316L 1.6 - 8.0 mm A1N 30-03-2009

07IOT/PIPING/CS/WPS-08Rev 0 GTAW A106 Gr.B ER 70S-2 1.6 - 8.0 mm A1A,A10A FULL GTAW 30-03-2009


GTAW +SMAW A 312 TP 304 ER 308L 1.6 - 10.98 mm A2K,B2K,D2K CRY (-) 196C 30-03-2009



ER 70S-2 +E7018-1 1.6 - 14.22 mm B25A HYDROGEN SERVICES 30-03-2009

10IOT/PIPING/CS/WPS-11Rev 0 GTAW A 333 Gr. 6 ER 80S-Ni1 2.74 - 11.89 mm A4A,B4A LTCS (- )46.5C 30-03-2009

11IOT/PIPING/AS/WPS-12Rev 0

GTAW +SMAW A335 P91

ER 90S-B9 +E9018-B9 5.0 - 76.2 mm G22G P91 02-04-2009


GTAW +SMAW A672B60Cl 12

ER 70S-2 +E7018 5.0 - 20.0 mm A1A,A10A,A11A ---- 02-04-2009

13

IOT/PIPING/SS/WPS-14

Rev 0 GTAW A312 TP 304 ER 308L 8.18 - 14.18 mm A2K,B2K,D2K CRY (-) 196C 02-04-2009

14IOT/PIPING/DISS/WPS-15 Rev 0 SMAW SS to CS E 309-16 FILLET ALL ------- --------- 02-04-2009

15IOT/PIPING/DISS/WPS-16 Rev 1 SMAW

A335 P11 +IS2062A E7018 FILLET ALL AS to CS (P4 to P1)

P91 Support-Hardness225 BHN (Max) 02-04-2009


GTAW +SMAW A 333 Gr. 6

ER 80S-Ni1 +E7018-1 7.11 - 13.11 mm A4A,B4A LTCS (- )46.5C 02-04-2009

17IOT/PIPING/CS/WPS-18Rev 0 GTAW A335 P91 ER 90S-B9 1.5 - 11.12 mm G22G ------- 02-04-2009

18IOT/PIPING/DISS/WPS-19 Rev 0

GTAW +SMAW

A333 Gr.6 + A106Gr. B

ER 70S-2 +E7018 1.5 - 14.22 mm

Dissimilar -LTCS to CS ------- 02-04-2009

IOT Infrstructure & Energy Services Limited

LIST OF WPS & PQR

Date : 25.03.2009

Project : P-15 PREAP,IOCL PANIPAT

PMC: Engineers India LimitedLSTK Contractor : IOT Infrastructure & Energy Services Limited


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19IOT/PIPING/DISS/WPS-20 Rev 0 GTAW

A333 Gr.6 + A 312 TP 304 ER 309 L 7.11 - 13.11 mm

Dissimilar -LTCS to SS IMPACT (- )46.5C 04-04-2009

20IOT/PIPING/DISS/WPS-21 Rev 0

GTAW +SMAW

A 106 Gr. B + A 312 TP 304

ER 309 L + E309-16 1.5 - 19.05 mm

Dissimilar -CS to SS

Hardness - 200 BHN(Max)on CSside 04-04-2009

21IOT/PIPING/CS/WPS-22Rev 0 GTAW A537 Cl. 1 ER 80S-Ni1 2.74 - 11.5 mm A4A,B4A (Group 2) LTCS (- )46.5C 04-04-2009

22IOT/P-15/PIPING/WPS-01Rev 0 SMAW A106 Gr.B E6010 + E7018 5.0 - 19.0 mm -------- 04-04-2009

23IOT/P-15/STRTANKAGE/WPS-25 Rev 0 SMAW

SA283 Gr C + IS2062A E6013 1.6 - 10 mm -------- 04-04-2009

24IOT/P-15/STRTANKAGE/WPS-25A Rev 0 SMAW IS 1239 Gal E6013 FILLET ALL --------- 04-04-2009

25IOT/P-15/STRTANKAGE/WPS-26 Rev 0 SMAW

SA283 Gr C + IS2062A E7018 4.8 - 20.0 mm ------- 04-04-2009

26IOT/P-15/STRTANKAGE/WPS-35 Rev 0 SMAW A 537 CL1 E7018 5.0 - 50 mm ------- RPG tanks 04-04-2009

27IOT/P-15/STRWPS-36 Rev 0 SMAW A 537 CL1 E7018-1 12.5 - 150 mm ------ PWHT + Impact (- )45C 04-04-2009


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I.O.C.L, PANIPAT

PROJECT : PANIPAT REFINERY ADDITIONAL EXPANSION PROJECT.OWNER : INDIAN OIL CORPORATION LTD.CONSULTANT : ENGINEERS INDIA LTD.F.O.A. REF. NO. : PJ/MECH/PRAEP/2008-09PROCEDURE NO. : IOT/C-40/JP/001 REV - 0

JOB NO. : 6698 PAGE NO. : 01 of 03

JOB PROCEDURE

JOB PROCEDURE FOR ABOVE GROUNDPIPING FABRICATION & ERECTION WORK

IOT INFRASTRUCTRE & ENERGY SERVICES LIMITED ENGINEERS INDIA LIMITED

Prepared by Approved by Reviewed by Approved by

V. Bhaktabhatsalan A. P. Singh



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37

IOT INFRASTRUCTURE & ENERGY SERVICES LIMITED I.O.C.L, PANIPAT

PROJECT : PANIPAT REFINERY ADDITIONAL EXPANSION PROJECT.OWNER : INDIAN OIL CORPORATION LTD.CONSULTANT : ENGINEERS INDIA LTD.F.O.A. REF. NO. : PJ/MECH/PRAEP/2008-09PROCEDURE NO. : IOT/C-40/JP/001 REV - 0JOB NO. : 6698PAGE NO. : 02 of 03

1. PURPOSEThe purpose of this procedure is to provide the guidelines to carryout Fabrication, Erection, Inspection, Testing & Recordkeeping of above ground piping work.

2. SCOPEThis procedure covers the method sta tements for various stages of pipe fabrica tion, erection & testing of piping system a s

per contract specification, sta ndards and AFC Drawings. In case of conflict be tween this procedure & contrac tspecification, The letter shall govern.

3. CONTROLLING SPECIFICATIONANSI B-31.3, ASME-Sec-IX & EIL specification No.6-44-0012. In case of any conflict between this procedure &contract specification, later shall govern.

4. PROCEDURE

4.1. Drawings shall be received from EIL as per the Transmittal and shall be issued to QA/QC dept., Fabrication Dept. anderection dept. one copy each. One copy shall be kept as a master copy in planning department.

4.2. Material receiving inspec tion shall be done as per Q.A.P.4.3. Enough field weld shall be marked for site adjustment. Spool No. shall be marked on Isometrics.4.4. All pipes, pipe fittings & flanges shall be withdrawn from store as per the specifications & color coding.4.5. Welding procedure shall be pre pared according to the materials and submitted to EIL for the ap proval. PQR shall be

done for the same, if required. WPS & PQR shall be approved by Inspection Authority. Welder performanceQualification shall be done & Records to be maintained.

4.6. All piping materials specification shall be checked and confirmed with isometricsbefore marking cutting. 4.7. Isometrics shall be checked for dimensions & Orientations w.r.t GAD.4.8. Pipe shall be cut & fabricated as per isometrics. Before cutting, identification mark i.e, Heat No. & Material

specification shall be transferred t o spool pieces for all critical services like Alloy Steel materials, SS materials, I BR,Hydrogen services, etc.

4.9. An extra pipe length 100mm over and above the dimensions indicated in the drawing may be left on one side of thepipe at each of the field welds.

4.10. Edge preparation shall be done as per WPS.

4.11. Daily fit-up report shall be submitted & offered for inspection.List of parameters to be checkedduring Fit-up inspection to be indicated.4.12. All prefabricated spools shall have t he line no/ size / Joi nt No. / Spool No. and & welder no X-ray nos to be punched

on the spool near the joint. Fit-up shall be checked for materials, dimensions & orientation as per Specification &isometric drawings.

4.13. Before Welding the Welder Identification No. shall bemarked, Preheating shall be done if required. Welding shall becompleted as per Conditions of WPS within the limits of welder qualification with approval welding consumables.

4.14. Daily weld visual inspection Report shall be submitted & offered forinspection.4.15. Line-wise history sheet shall be prepared during fabrication work and regular updating shall be carried out.4.16. Non Destructive testing shall be done stage wise as per the inspe ction class.4.17. Before pipe erection, sec ondary supports shall be completed. Level Orientation & W elding shall be checked w.r.t.

G.A.D.4.18. Piping Spools shall be erected as per GAD after cleaning with necessary slopesspecified in the drawing/PID.4.19. Fit-up & alignment shall be checked for field joints.4.20. Field joints welding shall be completed.



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4.1. All valves & instruments / In-line equipment shall be installed as per the flow direction if specified in P&ID /isometrics.

4.2. Vents & Drains shall be provided as per drawing. Additional drains / vent point shall be provided at heights / lowest point of Loop forming if required .

4.3. Records of all flange connections shall be maintained as per EIL Spec.4.4. All gasket & fasteners shall be provided & all bolts shall be tightened as per piping material specification.4.5. PMI and traceability of SS and AS piping materials shall be done before Mechanical Clearance and this should form a

part of test pack.(PMI-during storage & fabrication should also be done).4.6. Loop identification shall be done and Mechanical clearance shall be obtained from EIL.4.7. Bolttorquing / Hydraulic torquing shall be done as per specification.4.8. Release the loops for Hydro test.4.9. After Hydro test restoration of the loops / systems-after removal of blinds.4.10. Documentation and handing over.

1. SAFETY MEASURES

5.1. All erected pipes shall be supported either with permanent support or proper temporary support.

5.2. Proper access / platforms shall be provided while working at higher elevation.

5.3. All DA Cylinders should be kept upright.

5.4. All welding machines shall be properly earthed.

5.5. All electrical cables if any should be insulated properly.

5.6. All persons working at higher elevation should use safety belt.

5.7. Gas Cutter / Grinder / Welders should use safety goggles while they are working.

5.8. Proper guard should be fixed with grinding machines.



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I.O.C.L, PANIPAT

PROJECT : PANIPAT REFINERY ADDITIONAL EXPANSION PROJECT.OWNER : INDIAN OIL CORPORATION LTD.CONSULTANT : ENGINEERS INDIA LTD.F.O.A. REF. NO. : PJ/MECH/PRAEP/2008-09PROCEDURE NO. : IOT/C-40/JP/002 REV - 0JOB NO. : 6698 PAGE NO. : 01 of 04

JOB PROCEDURE

JOB PROCEDURE FOR UNDER GROUND PIPING WORK





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1) PURPOSE : The unit of this procedure is to cover the basic requirements for carrying out the U/G piping work at Panipat refinery Expansion project and to ensure proper control on documentation at site.

2) SCOPE: Procedure covers the detail steps of working method /quality steps to be maintained in fabrication, erection,

testing of U/G piping work, surface preparation tape coat application etc. 3) Reference: As per contract document.

3.1. As per EIL specification 6-77-0001 Rev-23.2. As per EIL specification 6-77-0005 rev- 33.3. AWWA-C-203 (1991)-Coal tar protective coating3.4. S/S05 5900 of ISO 8501 1988 (Pictorial surface preparation standard3.5. SSPC SP 10 Surface preparation, Specification near White metal blast cleaning

4) Procedure:A) Prior to starting of fabrication:

1. Prier to fabrication work necessary isometric / hand sketches will be de veloped at site to facilitate the fabrication& erection work.2. Materials are to be identified according to the EIL specification, ISO/GADand shall be correctness of class /rating

etc. before taking up fitment of work.3. Approved welding procedures are to established by IOT.4. Grit blasting and application of primer to be ensured before starting of fabrication work.

B) Fabrication & Er ection: 1. During fitment of work joint nos are to be marked on the joints as well as on ISO /Hand sketches including

indication of fabrication of field joints.2. For fitment and welding monitoring of inspection system shall be as per approved QAP/ITP3. The fitment joint shall be identified with joint no and the spool shall bear the line no. / Area no. Before taken up

for inspection by IOT and spool be selected for welding after a pproval by IOT & EIL as p er ITP.4. A fit up and welding inspection record shall be maintained as per approved ITP formats.5. All prefabricated piping / spool are to be welded after clea rance by IOT & EIL as per ITP.6. After shop welding clearance, the spool / loops are allowed for hydro testing.7. After hydro testing clearance, the spool shall be shifted to respective work place for tape coating as per EIL

specification.8. Some of the piping class which are not tape coated shall be blast cleaned and primed as per EIL specification andthan pipe shall be shifted to respective work place for fit up and shop welding.

9. All spool /piping shall be checked to ensure that line no, pipe no. and area no etc. are properly marked prior toerection at work point.

10. Shifting arrangement shall be checked thoroughly prior to commencement of erection.11. If provision of cold pull is indicated in the drawing fit-up of the same is to be carried out as per procedure detail in

ITP and record shall be maintained .12. After tape coating erection of pipe shall be c arried out in trenches as per EIL specification. The field joints shall

be fully radiographed as per contract.13. The field joint area shall be tape coated and tested after radiography clearance.


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C) Welding: 1. WPS/PQR welding consumables and welder are to be approved by IOT & EIL before going for welding work.2. Welding of job shall commence upon clearance by IOT and EIL. The exposing of root run to atmosphere is not

allowed. Filler pass shall follow immediately after root run completion. However for alloy steel welding shallnormally not to be discontinued till completion of joints. if stoppage occurred due to unforeseen circumstanceadequate care should be taken as stated in specification .

3. Welding shall not be do ne, when the weather condition is bad, which includes moisture blowing same dust and highwind.

4. Before going to carryout the welding of joints, welder no, shall be noted near the joint no, on pipe for identification.Tack /Cleat shall be removed and grind smooth of weld joint for visual inspection / clearance of final weld quality.

5. A record of daily inspection weld report for welding shall be made by M/s IOT and submitted to M/s EIL for inspection and clearance.

6. Line wise record shall be maintained by as per ITP / format and shall be submitted to EIL for mechanical clearance

before going for hydro test for respective line. The detail of line no , Area no, joint no, date of welding , type of weld, radiography status (Report no & date ) , NDT status etc shall be furnished in the line wise record.7. After completion of final weld , the requirement of RT/MT/DPT shall be identified as per contract by IOT and offer

to EIL for marking and same shall be carried out as per ITP , DPT may be done at root of the joint also(if required)8. Prior to hydro of line , the complete weld visual check of all joints, LPT/RT wherever required PWHT / hardness (if

any) as per line wise record pertaining to the above shall be submitted to EIL for review & approval of NDTclearance.

D) Supporting & leveling:Fabrication erection and welding of pipe supports (if any) like shoe, saddle, guide, stops anchors, clips, hangers,

supports fitures, brackets, cantilever, struts, tee pits etc. as per AFC drawing and standards.

E) Preparation of test loops: 1. Test loops or test pecks shall be identified in convenient section and approved by M/s EIL2. Test packs shall be prepared by taking care with other instrument to facilate the testing vessel of other equipment

may be included in the system with prior approval of engineer-in charge. Seats of all values shall not subjected toa pressure in excess of examination cold working pressure of the values.

3. Test pressure shall be obtained from l ine schedule or as per contract for each test circuit / loop pack . In each case of verification of test pressure for different line in the test circuit in the test pack , the test pack shall be further segregated on individual test pack shall be tested as per the recommended test pressure.

F) Mechanical & welding clearance:

1. Mechanical completion and NDT clearance shall be obtained by IOT for such test pack bysubmitted the relevantdocuments /record to EIL for Reviewed..

2. Mechanical clearance shall consist of checking the specification location etc.of valves, gaskets, fasteners, supportsused in the line & record are to be maintained in relevant format as per ITP.

3. Welding clearance shall consist of visual inspection of weld joint and acceptability of NDT carried out as per requirement of specification .


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I.O.C.L, PANIPAT

PROJECT : PANIPAT REFINERY ADDITIONAL EXPANSION PROJECT.OWNER : INDIAN OIL CORPORATION LTD.CONSULTANT : ENGINEERS INDIA LTD.

F.O.A. REF. NO. : PJ/MECH/PRAEP/2008-09PROCEDURE NO. : IOT/C-40/JP/002 REV - 0JOB NO. : 6698PAGE NO. : 04 of 04

G) Hydro testing: 1. Before hydro testing of each line will be flushed with portable water / dry compressed air wherever water flushing is

not desirable to the satisfaction of M/s EIL.2. Pressure gauge used for testing should be calibrated by IOT shall be submitted any gauge3. The test pressure should fall in between 40% to 80% of the gauge scale range.4. Venting of the test circuit / packs / loop is to be properly done prior to pressuring the system.5. After venting is over, vents shall be plugged elevation wise in order, starting from the maximum elevation.6. Test gauges shall be installed as close possible to lowest point and highest point of the system being tested.7. The testing pressure shall be applied by suitable pump. A duly calibrated pressure gauge shall be installed in pump

discharge. For guidance in bringing the system up to desired pressure .8. The system shall be kept pressurized for a period of time 3 Hrs. permit a inspection a system any leakage or sign of

failure shall be required / rectified and rested to the required pressure .9. Test pressure shall be released after approval from IOT & EIL . PECL shall ensure that all vents to be opened before

opening the drains.

H) Tape Coating:After hydro testing clearance of U/G pipe loop is to be shifted to relevant place for tape coating as per EIL specification , i.e.

surface preparation , application of primer and tape coat inspection ,repair & handling of tape coat in site as per EILspeciation. In case of conflict between this procedure and contract specification, the latter shall govern. 06.06 .2003-2Revision-2


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I.O.C.L, PANIPAT


JOB PROCEDURE

PROCEDURE FOR HOT INSULATION OF VESSELS, PIPING & EQUIPMENT



V. Bhaktavatsalan A. P. Singh


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1.SCOPE:Scope of work covers supply of material requirement for above ground and external insulation of piping and equipmentoperating between ambient temp. and 550 0 C for the purpose of heat conservation process stabilization, temperaturemaintenance, personnel protection and fire protection.

The following project document should be verified before doing the insulation work.a) P&I Diagram and line list

b) Piping G.A.D & Isometricc) Piping & Instruments scheduled) Equipment Insulation schedulee) Equipment manufacturer drawings

2.Insulation work for piping system:

a) The insulation of piping system shall have straight pipe, bends, tees and pipe fittings completely insulated. b) All valves & flanged joints shall be completely insulated in Steam, condensate, hot oil, steam-traced and jacketed

lines.c) All insulation shall be terminated 500mm before thermostatic and thermodynamic steam traps.d) The following instrumentation to be insulated including pipes, valves and fittings such as level gauges, level

controllers, level switches.e) The following piping insulation work shall not be applied in pressure relief valves, vents, steam out let, snuffing

steam flare and blow down system.f) Supports for piping covered by insulation.g) All piping and pipe supports insulation shall be provided a minimum clearance of 25mm between the outside surface

of insulation finishing materials and adjacent surface.

3. Equipment insulation works:

1)Equipment support skirts of insulated vertical vessel above 1200mm diameter shall be insulated both internally andexternally for a minimum distance of 600mm below the bottom tangent line and less than 1200mm shall be insulatedexternally. Bottom heads of vertical vessels enclosed by a support skirt shall be insulated when the outside diameter isgreater than 1200mm.

2)Steam & turbine ends of reciprocating pumps shall be insulated.

3)Heat traced & jacketed pumps liquid ends shall be insulated.

Materials:

1)All insulation materials shall be of high quality and good appearance as per EIL Spec.No.6-44-02.

2)Insulation material shall be randomly checks for density, thickness, shape and size as per the directions of EIL / Owner.

3)A minimum jacketing shall be used for weather protection over insulation.

4)All Al. cladding joints shall be s ealed with seal compound for perfect water proofing.


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Procedure:

1)All piping & equipment shall be hydro tested b efore application of insulation. If any insulation installed before hydrotesting then all welds and flanged jo ints shall be kept open till completion of pressure test.

2)All surface shall be thoroughly cleaned, dried and made free from loo se seal, oil and grease before applying insulati on.

3)All insulation work shall be finished with weather-proofed at all terminals to remove bolts with out damage to theinsulation.

4)Equipment name-plated shall be visible after application of insulation.

5)All projected items shall be insulated with the same thickness of insulation as specified.

6)Two or more layer insulation shall be insulated in staggered in both longitudinal and circumferential way and secured in place with 1mm dia galvanized lacing wire.

7)To avoid any damage, rain and contamination all insulation materials shall be covered with protective cover.

8)The insulation shall be carried out with least number of materials and all unavoidable gaps, cavities and voids suitablyfilled with loose materials.

9)All horizontal pipe line insulation shall be provided 25x3 thk M.S. Spacer Ring at a distance of 900mm appro x.

10)All vertical insulation shall be supported of 6mm thk. M.S / Alloy Steel Collar support.

11)Insulation material shall be mitered from the same materials, pipe size 6"Dia & below all insulat ion materials shall besecured by spirally wound 16SWG G.I Wire.

12)All flanged joints and valves shall be insulated with pre-fabricated removable Aluminum Covers.

13)Insulation shall be stopped a sufficient distance to the removal of bolts and nuts with out damage to the insulatingmaterial.

14)All steam tracing piping shall be insulated with over size section of insulation to accommodate parent pipe and tracer without damage to the insulation and also all instruments and fitting shall be totally enclosed by the insulation.

15)All cladding support and insulator shall be checked before starting the insulation work.

16)Insulation Blanket shall be applied over the surface with joints tightly together with 1mm dia gal. wire.

17)All equipment projections shall have the jacketing sealed.

18)Horizontal cylindrical equipment shall be furnished with flat metal jacket.

The insulated heads of vertical and horizontal equipment shall be fabricated from flat metal


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PROJECT : PANIPAT REFINERY ADDITIONAL EXPANSION PROJECT.OWNER : INDIAN OIL CORPORATION LTD.CONSULTANT : ENGINEERS INDIA LTD.F.O.A. REF. NO. : PJ/MECH/PRAEP/2008-09

PROCEDURE NO. : IOT/C-40/JP/003 REV - 0JOB NO. : 6698PAGE NO. : 04 of 04

1)All projections from the heads shall be sealed using by metal flashing. The seal between the flashing and jacket shall beweather proofed.

2)Insulation at bottom heads of fully skirted equipment does not required weather proofing.

Piping cladding:

1)Straight pipe run shall have metal jacketing cut & machine rolled, wrapped around with minimum 50mm overlaps onlongitudinal & circumferential joints.

2)All overlaps shall be made metal to metal water tight and provided self tapping screws at 150mm center for both verticaland horizontal piping.

3)All overlaps shall be provided in a staggered way.

Equipment cladding:

1)The metal jacket over vertical vessel shells shall be made by sheet metal panels as per EIL Std.7-12-25.

2)Each circumferential ring of Panel shall be tensioned by means of tensioning band until final joint is screwed tight.

3)The panels shall have a minimum overlap of one corrugation on vertical joints and 80 mm on horizontal joints.

4)The vertical and horizontal overlaps shall be screwed at 150 center to center.


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I.O.C.L, PANIPAT

PROJECT : PANIPAT REFINERY ADDITIONAL EXPANSION PROJECT.OWNER : INDIAN OIL CORPORATION LTD.CONSULTANT : ENGINEERS INDIA LTD.F.O.A. REF. NO. : PJ/MECH/PRAEP/2008-09

PROCEDURE NO. : IOT/C-40/JP/004 REV - 0JOB NO. : 6698 PAGE NO. : 01 of 04

JOB PROCEDURE

JOB PROCEDURE FOR PAINTING WORK

IOT INFRASTRUCTRE & ENERGY SERVICES LIMITED

ENGINEERS INDIA LIMITED




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1.SCOPETHIS PROCEDURE COVERS THE REQUIREMENTS FOR THE PAINTING INCLUDING SURFACE PREPARATION,PAINTS, EXECUTION AND INSPECTION OF PRAEP JOB.APPLICABLE CODES AND STANARDS.

a.EIL PAINTING SPECIFICATION NO . AND ADDENDUM OF PAINTING SPECIFICA TIONb.STEEL STRUCTURE PAINTING C OUNC IL (SSPC )c.SWEDISH STANDARDS INSTITUTIO N (SIS)

2.EXECUTION O F PAINTING WO RK 2.1THE FOLLOWING WORK SHALL BE CARRIED OUTPRIOR TO SURFACE PREPARATION

a)REMOVE SLAG, FLUX AND SPATTER ADHERED TO WELD AREA AN D STEEL SURFACESb)WHERE SUBSTANCES SUCH AS GREASE AND MAC HINE OIL ARE FOUND O N THE SURFACE, REMO VE THEM WITH

CLEANING SOLVENTOR OTHER APPRO PRIATE METHODS.c)REMO VE EXCESSIVE RUSTAN D DIRTUSING APPRO PRIATE METHODS.d)FO R MAINTENANC E PAINITING OF ALREADY PAINTED SURFACES, REMO VE THE EXISTING P AINT FROM THE AREA

TO BE PAINTED WITH THE APPROPRIATE SURFACE PREPARATION METHOD.2.2EXECUTION OF SURFACE PREPARATION WORK

SURFAC E PREPARATION SHALL BE C ARRIED OUT BY GRID BLASTING UPTO SA 2 AND PRO FILE OF 35 TO 50MIC RONS. APPROPRIA TE METHODS THAT WILL ENSURE THE REQUIRED GRADE OR FINISH. PROC EDURE ANDDEGREE OF SURFAC E PREPARATION ARE SHOWN IN C LASSIFICATION O F STEEL SURFACE PREPARA TION,

RESTRICTIONS CONCERNING SURFACE PREPARATION AND PROTECTIVE MEASURES:a)SURFAC E PREPARATION SHALL NOT C ARRIED OUT OUTDOORS IN CA SE OF RAIN.b)WHEN SURFAC E SUBSTRATA IS WET, PREPARATION SHALL NOTBE C ARRIED OUT.c)WHEN RELATIVE HUMIDITY IF 85%AND ABO VE, SURFACE PREPARATION SHOULD, BE AVO IDED.d)WHEN BLASTC LEANING IS TO BE CARRIED OUT, APPRO PRIATE PROTEC TIVE MEASURES SHALL BE TAKEN.

2.3 DURING THE EXECUTION O F PAINTING WO RKS, ALL EQUIPMENT, WALLS, FLOO RS AND OTHER SURFAC ES SHALL BEFULLY PROTEC TED AGA INSTDAM AGE, C ONTAMINATION, DUST, PAINT DROPPINGS, PAINT MISTETC. DURING THEEXECUTION OF PAINTING WORKS. SPECIAL CARE IS TO BE TAKEN TO PROTECTALL STAINLESS STEEL MATERIAL FROMZINC/ ALUMINUM BASED PAINTS.

2.4 PAINT SHALL BE THORO UGHLY MIXED AN D STIRRED, WITH SPECIFIC MIXING RATIOS IF ANY. SHELF LIFE SHALL BEOBSERVED.NO PAINTM ATRIAL TO BE USED IF SHELF LIFE HAS EXPRIED.

2.5 APPLICATION1)PAINTING TOO LS SUITABLE FOR PROPERTIES OF THE PAINT SHALL BE USED AC CORDING TO MANUFAC TURERS

RECOM MENDATION AND STUDYING WO RK LOC ATION. ENVIRONMENT, SHAPE OF ITEMS TO BE PAINTED ANDCONDITION OF SURFACE TO BE PAINTED.

2)EAC H CO AT SHALL BE PAINTED IN ORDER OF THE SPECIFIED TYPE OF PAINT. IN THIS CASE, FOR THE CO ATING O FEAC H FILM, OBSERVE THE INTERVAL BETWEEN CO ATS AND FILM THICKNESS SPECIFIED ACC ORDING TO THEPROPERTIES AND PERFORM ANC E OF THE PAINT.

3)WHERE EAC H CO AT IS APPLIED SUCC ESSIVELY, SUCH CO NTINUOUS WORK SHALL BE C ARRIED OUT AFTER THELAPS OF SPECIFIED DRYING TIME AND DRYING OF PREVIOUS FILM HAS BEEN CO NFIRMED.


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1.1RESTRICTIONSUNLESS SPECIAL MEASURES ARE TAKEN, PAINTING SHALL NOT BE CARRIED OUT UNDER THE FOLLOWINGCO NDITIONS.

1. WHEN THE PAINTING SURFACES ARE MO IST OR LIKELY TO BECOM E MO IST PRIOR TO THE SPECIFIED DRYING TIME.

2. WHEN THE TEMPERATURE DURING PAINTING IS BELOW 5C.3. WHEN RELATIVE HUMIDITY IS 85% OR M ORE.4. WHEN A STRONG WIND IS BLOWING AND FO REIGN M ATTER SUCH AS SAND MAY ADHERE TO THE FILM.

1.2FIELD SAFETY AND HYGIENESAFETY AND HYGEINE IN CO NNEC TION WITH THE PAINTING WORK SHALL BE COTROLLED SUFFICIENTLY. C ARESHALL BE TAKEN WITH REGARD TO THE FOLLOWING.1)PROTEC TORS LIKE GO GGLES SHOULD BE USED WHILE SURFACES ARE PREPA RED BY BLAST CLEANING OR THE USE

OF PO WER TOO LS.2)WHEN PAINTING IS TO C ARRIED OUT IN ENC LOSED SPAC E, APPRO PRIATE VENTILATION AND LIG HTING

EQUIPMENT SHOULD BE PROVIDED.3)AVOID FIRE OR NAKED FLAM ES AROUND THE PAINTING SITE.3.0 FIELD STORAGE AND CONTROL OF PAINT .

STORAG E1)AS A RULE, PAINT SHALL BE STORED IN A WELL VENTILATED ROO M2)WHEN A PAIN T IS STORED OUTDOO RS, IT SHALL BE PROTECTED USING SHEETS OR OTHER APPROPRIATE

MEASURES, IN O RDER TO PREVENTDAMA GE TO CONTAINERS OR CHANG ES IN THE QUALITY OF THE PAINT.3)FOR STORAGE A REAS, PROVIDE PRESCRIBED PROTECTIVE MEASURES AND SIGNS. PAINT EXCEEDING THE

PRESCRIBED AMO UNT SHALL NOT BE STORED.4)WHEN PAINTIS TEMPO RARILY STORES IN THE WORKING A REA, THE AMO UNTEQUIVALENTTO ONE DAYS USE OR

LESS SHALL BE STORED. PAINTSHALL BE PROTEC TED FROM RAIN ETC. USING SHEETS ETC.3.1 QUALITY CONTROL OF STORED PAINT.

1)ALL PAINT AND THINNERS SHALL BE STORED IN SUCH A WAY THAT THE MANUFACTURERS LABELS CAN BEREADILY IDENTIFIED AND CAN BE CO-RELATED WITH BATCH CERTIFICATES.

2)PAINTSTOC KS SHALL BE CO NTROLLED SO THAT THEY C AN BE USED WITHIN THEIR EFFECTIVE PERIOD O F USE.3)CA RE SHALL BE TAKEN WITH STORING AND HAN DLING TO AVO ID BREAKAG E OF M ARKED DEFORM ATION O F

CO NTAINERS.4.0INSPECTION

THE PREPARED SURFACES SHALL BE COM PARED WITH THE STANDARD PHOTOG RAPHS OF SIS, ISO O R SSPC.WHERE THE PREPARED SURFACES ARE DEEMED TO BE EQUIVALENT TO THOSE INDIC ATED IN THE STANDARDPHOTOG RAPHS, THEY SHALL BE DEEMED AC CEPTABLE, PROFILE GAUG E WILL BE USED TO C HECK THE PROFILE.

4.1THE PAINT FILM SHALL BE VISUALLY CHEC KED WITH REGARD TO UNFINISHED SURFAC E, DRIPS WRINKLES,BLISTERING, PEELING, C RAC KING DISCOLO RATION, STRAINS, PINHOLES AND SPRAY DUST. WHERE THERE ARENOT MARKED DEFECTS IN APPEARANC E, THE PAINT FILM SHALL BE DEEMED AC CEPTABLE, SUBJ ECT TOMEETING DFTREQUIREMENT.

4.2 PAINT FILM THICKNESS

1) FILM THICKNESS SHALL BE MEASURE WITH APPROPRIATE MEASURING INSTRUMENTS2) THE NUMBER AND POSITION OF MEASUREMENTS SHALL BE DETERMINED WITH DUE CO NSIDERATION G IVEN

TO SIZE AND SHAPE OF ITEMS TO BE PAINTED.3) MEASUREMENTS SHALL BE C ARRIED OUT THREE TIMES AT EAC H MEASURING POINTS. THE AVERAGE OF

THREE MEASUREMENTS SHALL BE TAKEN AS THE MEASURED VALUE FOR THE ITEM CONCERNED.



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,


3.1 RATING OF MEASURED VALUEWHEN THE MEASURED VALUE SATIFY THE FOLLOWING REQUIREMENTS, THEY SHALL BE DEEMED ACCEPTABLE.

a)WHEN AVERAGE OF MEASURED FILM THICKNESS IS EQUAL OR MO RE PRESCRIBED FILM THICKNESS.b)MINIMUM O F MEASURED FILM THICKNESS IS EQUAL OR MO RE OF THE PRESCRIBED FILM THICKNESS.

3.2TRANSPO RTATION

PAINTED PRODUC TS SHALL NOT BE TRANSPORTED PRIOR TO THE COMPLETION OF THE PRESCRIBED C URING TIME. ALL TRANSPORTATION SHALL BE C ARRIED OUT WITH ADEQUATE PROTEC TIVE MEASURES, SO THAT, THE

FILM IS NOT DAM AGED.3.3 DESCRIPTION AND DEFINITION O F CLASSIFICATION O F STEEL PREPARATION IS GIVEN BELOW.

4.0 CLEANING4.1CLEANING OF SURFACE TO BE PAINTED SHALL BE AS PER EIL STANDARD 6227-PT-0642-03,Rev.-1, C LASS 5.1 &5.2.

Method of Cleaning Classification Procedure and degree of Steel surface finish SSPC SIS

Blast c leaningMethod

Nea r White blastClean

Very thorough b last c lean. Mill scale, rust, and foreignmatter shall be removed to the extent that only tracesremaining are slight trains in the form of spots or strips.Finally, the surfac e is cleaned with a c lean drycompressed air or clean brush.

SP 10 SA 21/2

5.0 In c ase of conflic t between this procedure and contract specification, the latter shall govern.6.0 C olor code is to be transfered before blast cleaning when pipes are pa inted before starting fabrica tion.7.0 In case of fabricated spool, joints are to be covered with tape.8.0 DOCUMENTAION: QUALITY FORM ATS TO BE USED.


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I.O.C.L, PANIPAT


JOB PROCEDUREJOB PROCEDURE FOR

STATIC EQUIPMENT WORK

IOT INFRASTRUC TRE & ENERGY SERVICES LIMITED ENGINEER S INDIA LIMITED




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1.SC OPE This sco pe of work co nsists of preparing foundation, erec tion of equipment sub-assembly, finalalignment, grouting & testing of equipment and records keeping as per contract.

2.CO NTROL SPECIFICA TION

Tec hnic al spec ifica tion, vendo rs drawing, manua l & owners G.A Drawings In c ase of any co nflictbetween this procedure & contract specification, the later shall govern.

3.PROC EDURE

3.1. Chec k founda tion center line, elevation & poc ket loc ation. Chec k PCD of the foundationwith that of equipment.

3.2. Ide ntify all pa rts of equipment with Drawings. Check whether all items are availab le. Alsocheck all parts for any transit damage.3.3. Prepa re foundation for plac ing the pac king p lates & chec k correctness of the ba se of hole with

respec t to foundation b olts.3.4. Chec k the orientation of ba se pla te with respec t to data sheet / Drgs.3.5. Chec k base plate for drilling & tap ping if required.3.6 Plac ement of pac king plates shall be c ompleted. Required number of packing plates shall

be used.3.7 Calibration of measuring instruments shall be done.3.8 Chec k the lifting arrangements. Erec tion scheme shall be submitted (if required) for review.3.9 Erec t the equipment in proper orientation w.r.t. Piping G.A Drawings.3.10 Chec k the verticality of the equipment & alignment a t least in two right angles direc ti on.3.11 Tightening o f a ll founda tion bo lts & nuts with washer.3.12 Final alignment shall do ne.3.13 Grouting shall be done.3.14 After curing of grouting, Piping c onnec tion & all acc essories shall be erected.3.15 Final ac ce ptanc e & doc umentation

4.SAFETYBefore erection of equipment, lifting tools shall be selected according to the weight of theequipment and the erection area shall be c ordoned. Proper ac ce ss platforms and safetyarrangements shall be provided for working.All person should wear safety belt while working at higher elevation and should tie it with existingmembers before the start of work.After erection, the equipment shall be securely bolted.


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I.O.C.L, PANIPAT

PROJECT : PANIPAT REFINERY ADDITIONAL EXPANSION PROJECT.OWNER : INDIAN OIL CORPORATION LTD.CONSULTANT : ENGINEERS INDIA LTD.

F.O.A. REF. NO. : PJ/MECH/PRAEP/2008-09PROCEDURE NO. : IOT/C-40/JP/006 REV - 0JOB NO. : 6698 PAGE NO. : 01 of 03

JOB PROCEDURE

JOB PROCEDURE FOR ROTARY EQUIPMENT WORK

IOT INFRASTRUCTRE & ENERGY SERVICES LIMITED

ENGINEERS INDIA LIMITED




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1.SCO PE

This sco pe of work c onsists of preparing foundation, erection of equipment sub-a ssembly, finalalignment, grouting, trial run, testing & record keeping of Rotary equipment as per contractspecification.

2.CO NTROL SPECIFICATION

a. Tec hnica l specifica tion

b. Vendors drawing, manual & G.A Drawings including founda tion.

c . In ca se of any conflict between this proc edure & contrac t spec ifica tion, the latter shall gove rn.

3.PROCEDURE

3.1. Check founda tion ce nter line, elevation & pocket loca tion and other details w.r.t. Piping GAD/Equipment Drg.

3.2. Ide ntify all pa rts of equipment with Drawings. Che ck whether all items are ava ilable. Alsochec k all pa rts for any transit damage.

3.3. Prepare founda tion surface for plac ing the packing plates.

3.4. Ca libration shall be d one fo r measuring & testing instrument.

3.5. Erec t the equipment & bea ring pede stal / base frame of motor & comple te the initialleveling / alignment.

3.6 Inspec tion for pocket Grouting clearanc e.

3.7 Grout the bolts of the base frame / Equipment / bea ring ped estal with the required mate rial.

3.8 Level the base frame & be aring pede stal & tighten all founda tion bolts.

3.9 Erec t the shaft assembly with bea ring, runner & coupling & comp lete the leveling.

3.10 Erect & level the motor & che ck that nuts are prop erly tightene d.

3.11 Align the runner & motor and tighten a ll the founda tion bolts.

3.12 Inspec tion for runner & motor a lignment.


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PROJECT : PANIPAT REFINERY ADDITIONAL EXPANSION PROJECT.OWNER : INDIAN OIL CORPORATION LTD.CONSULTANT : ENGINEERS INDIA LTD.F.O.A.