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Installation Manual Sliding Gate Operator Automatic Entrence Solution Provider 24 x 7 Service Support +91 755 00 22 007 | +91 733 88 52 901 – 905 DESIGN | MANUFACTURE | SALES | SERVICE

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Page 1: Installation Manual - autoingress.in · The function of button 1, button 2, button 3 and button 4 are the same. ... B-4/32, SIDCO Industrial Estate, Maraimalai Nagar, Chennai - 603209

Installation ManualSliding Gate Operator

Automatic Entrence Solution Provider

24 x 7 Service Support +91 755 00 22 007 | +91 733 88 52 901 – 905

DESIGN | MANUFACTURE | SALES | SERVICE

Page 2: Installation Manual - autoingress.in · The function of button 1, button 2, button 3 and button 4 are the same. ... B-4/32, SIDCO Industrial Estate, Maraimalai Nagar, Chennai - 603209

2AustralianTechnology

• Wrongoperationmayresultininjuryorevendeathtotheuser.

• Wrongoperationmayresultininjuryorphysicaldamagetotheoperator.

• Thisoperatorneedstobeconnectedwithstabilisedanduninterruptedpowersupplyforsafetyofmicro-controllerunitandtheoperator.

• Installation and adjustment must be carried out according to the Installation Manual.Carelessnessininstallationandadjustmentmayresultinaccidentssuchasfire,electricshocksorfalloff.

• Duringtheinstallationdonotallowthepedestrianstopassthroughtheautomaticgateorapproachtheworksite.Becauseanytoolsorpartsfalloffduringtheinstallationmayresultininjurytothepedestrians.

• Don’tremodeltheparts,otherwisefire,electricshocksorfallmayoccur.

• Don’tuse thepowerbeyond thestipulatedvoltageor frequency,otherwise fireorelectricshocksmayoccur.

• Dofixupauxiliarysafetybeamsensortoensurethedetectingrangeforthewalkingareaofthegateleaf,otherwisethepassers-bymaybecollidedorsqueezedbythegateleaf,causinginjury.

Thankyouforyourpurchaseofourautomaticgateequipment.

YourautomaticgateoperatorhasbeendesignedandmanufacturedtocomplywithstringentsafetyrequirementsforcompliancetotheAustralianstandard.

Itisessentialthatyoumakeyourselffamiliarwithandatleastonceaweekormoreregularlycheckthesafetyfeaturesofthegatetoensuresafetyoftheusers.Ifyoufindthatthegateoperatorisunsafethenitmustberenderedtoasafeconditionbyeitherleavingitfullyopenorfullyshut.

Always engage Auto Ingress authorized service technician for periodic inspections andmaintenanceofthisequipment.

We recommend services every quarter of the year to ensure safety of users and longevity ofoperatorlifecycle.

Inaccordancewith thesafetyandmaintenancerequirementsof thisequipment,Auto Ingresshas developed a set of procedures to ensure optimum safety and long term reliability of thisinstallation.

Safety Precautions

IMPORTANT SAFETY MESSAGE

Page 3: Installation Manual - autoingress.in · The function of button 1, button 2, button 3 and button 4 are the same. ... B-4/32, SIDCO Industrial Estate, Maraimalai Nagar, Chennai - 603209

3AustralianTechnology

• Don’tuseagateleafthatexceedsthespecifiedweight,otherwiseitwillcausefailure.

• If you chose the electromagnetic lock, don‘t use it in an environment beyond anambienttemperature,otherwiseitwillcausemalfunction.

• The graphic drawings and specifications in this manul are for reference only. Youshouldrelyuponrealobjects.Productdesignesaresubjecttochangewithoutnotice.

• CAUTION!Forpersonal safety, it is important to followall the instructionscarefully.Incorrectinstallationormisuseoftheproductmaycauseseriousharmtopeople.

• Don’tusethegateinaplacesubjecttodampness,vibrationorcorrosivegas,otherwiseitmaycauseaccidentssuchasfire,electricshocksorfall.

• Makesurethatsuitablespacebeavailableafterthegateisopened,otherwiseuser’sfingersmaybesqueezedbythegateleaf.

• Don‘tcutoffpowerwhenthegateisinoperation,otherwiseitmayresultinaccidenttopassers-by.

• Pleasesticktheadhesivestickeronthegateleaffirmly.Ifnot,itmaycauseinjurytothepasser-bywhodidn’tpayattentiontothegateleaf.

• Don’tconnectanexternalelectricdevicetothemicrocontrolerasitmaycausefire.

• Keeptheinstructionsinasafeplaceforfuturereference.

• This product was designed andmanufactured strictly for the use indicated in thisdocument.Anyotherusagenotexpressly indicated inthisDocument,maydamagetheproductand/orbeasourceofdanger.

• Donotinstallthemachineinanareasubjecttoexplosionhazard.InflammabIegassesorfumesareaserioussafetyhazard.

• Beforecarryingoutanyworkonthesystem,turnofftheelectricitysupply.

• Donotmakeanyalterationstothecomponentsoftheautomaticoperator.

• Donotallowchildrenorotherpeopletostandnearanymovingpartofthegatewhileinoperation.

• Keep transmittersaway fromchildren toprevent themachine frombeingactivatedaccidentally.

• Disconnectthesupplywhencleaningorothermaintenanceisbeingcarriedout,iftheapplianceisautomaticallycontrolled.

• Theelectricalcordplugmustpluginingateoutletorwaterproofcoveroutlet.

Caution

Other Precautions

Page 4: Installation Manual - autoingress.in · The function of button 1, button 2, button 3 and button 4 are the same. ... B-4/32, SIDCO Industrial Estate, Maraimalai Nagar, Chennai - 603209

4AustralianTechnology

AI-SLG-800

Installation

•Beforeusingthemachine,checkpowersupply,grounding,voltage,etc.•Checkwhetheritisconnectedaccordingtothedemandofwiring

diagram.•Thegateshouldbepulledeasilyandsmoothlymanuallywhentheworm

gearsarereleased.•Thewormgearswillbecoupledbeforepoweron.•TheproductmustbeinstalledbyAutoIngressauthorisedtechnician.

Page 5: Installation Manual - autoingress.in · The function of button 1, button 2, button 3 and button 4 are the same. ... B-4/32, SIDCO Industrial Estate, Maraimalai Nagar, Chennai - 603209

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MotorLimit stopperNylon RackPhotocell (Optional)Alarm lamp (Optional)

Example of an installed automatic sliding gate

Installation and adjustment

Installbaseplateontheground,then,fastentheslidingmotoronthebaseplate.

Key: Ensure baseplate on level position.

Page 6: Installation Manual - autoingress.in · The function of button 1, button 2, button 3 and button 4 are the same. ... B-4/32, SIDCO Industrial Estate, Maraimalai Nagar, Chennai - 603209

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Limit stopper magnet stopper

Limit stopper magnet stopper

Install the limit stopper or limit magnet at proper position on the rack

Note:Waitofthegateshouldbeinthewheelsandnotinthepinion.

Racktobeinstalledcorrectlytoavoidweightinpinion.

Thespacebetweenrackandpiniongearisabout0.5mm.

Before place the limit stoper ormagnet on the rack, the gear box of theoperatormustbereleased.AsperFig,Usethekeytumclockwisetoreleasethegear.

Movethegatemanuallytotheopenlimitandcloselimit,markthepointsontheRack,then,fixthelimitStoppersorMagnetsatthelimitpointsontheRack.

Page 7: Installation Manual - autoingress.in · The function of button 1, button 2, button 3 and button 4 are the same. ... B-4/32, SIDCO Industrial Estate, Maraimalai Nagar, Chennai - 603209

7AustralianTechnology

/magnet /magnet

/magnet /magnet

Standard installation layout

Page 8: Installation Manual - autoingress.in · The function of button 1, button 2, button 3 and button 4 are the same. ... B-4/32, SIDCO Industrial Estate, Maraimalai Nagar, Chennai - 603209

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AC control board

Page 9: Installation Manual - autoingress.in · The function of button 1, button 2, button 3 and button 4 are the same. ... B-4/32, SIDCO Industrial Estate, Maraimalai Nagar, Chennai - 603209

9AustralianTechnology

AI-SLG-500

Installation

•Beforeusingthemachine,checkpowersupply,grounding,voltage,etc.•Checkwhetheritisconnectedaccordingtothedemandofwiring

diagram.•Thegateshouldbepulledeasilyandsmoothlymanuallywhentheworm

gearsarereleased.•Thewormgearswillbecoupledbeforepoweron.•TheproductmustbeinstalledbyAutoIngressauthorisedtechnician.

Page 10: Installation Manual - autoingress.in · The function of button 1, button 2, button 3 and button 4 are the same. ... B-4/32, SIDCO Industrial Estate, Maraimalai Nagar, Chennai - 603209

10AustralianTechnology

MotorLimit stopperNylon RackPhotocell (Optional)Alarm lamp (Optional)

Example of an installed automatic sliding gate

Installation and adjustment

Operater baseAfter theconcretehashardened,mount thegateoperatorbase to theconcretepad.Verifythatthebaseisproperlyleveled.Usingboltsandwashers,mountthegateoperatortothebaseandinsertthecover.Checktheoperatorandmakesureitislinedupwiththegate.

Page 11: Installation Manual - autoingress.in · The function of button 1, button 2, button 3 and button 4 are the same. ... B-4/32, SIDCO Industrial Estate, Maraimalai Nagar, Chennai - 603209

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Spring limit switch

Toensuresafety,itisrecommendedtoinstalllimitswitchesatbothendsofthegatetopreventthegatefromslidingoutoftherails.Therailsmustbeinstalledhorizontally.

InstallthelimitblockasshowninFigureabove.Thespringlimitswitchandblocksareusedtocontrolthepositionofthegate.

Releasethegearwiththekeyandpushtheslidinggatemanuallytopre-determinetheposition,fixtheblocktotherackandlockthegearbypushupthereleasebar.Movingthegateelectrically,adjusttheblocktotheproperpositionuntil thepositionoftheopeningandclosingmeettherequirement.

AISLG500.PCB

Page 12: Installation Manual - autoingress.in · The function of button 1, button 2, button 3 and button 4 are the same. ... B-4/32, SIDCO Industrial Estate, Maraimalai Nagar, Chennai - 603209

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AISLG500.PCB

GND

24VDC

OutI.R

COM

24VDC

Terminal X2

Infrared Control board

Infrared with DC input

Signal

Wiring notes of control board

a. PowerInput(X1):E(Earth),L(Live),N(Neutral).

b. Cautionlight:connectcautionlightwiretoD1andD2(terminalX3)

c. Outputpowersupply:24VDC,COM(COM),I.R.(N.CInfrared)Iftheinfraredbeamisinterruptedduringclosing,thegatewillreverseandopenimmediately.Theproductisnotfactoryequippedwithaninfrareddevice,theinfraredoutputsignalmustbeN.C.

Verify open direction : Ifthegatedoesnotmoveinthedesireddirection,thenyouwillneedtoreversethemotoroperatingdirection,opentheplasticcover,youcandothisbyexchangingwires‘U’and‘W’,‘OPLM’and‘CLLM’.

Remote control : The remote control works in a single channel mode. It has four buttons.Thefunctionofbutton1,button2,button3andbutton4arethesame.Witheachpressoftheremotecontrolbuttonwhichhasbeenprogrammed,thegatewillclose,stop,open.

Page 13: Installation Manual - autoingress.in · The function of button 1, button 2, button 3 and button 4 are the same. ... B-4/32, SIDCO Industrial Estate, Maraimalai Nagar, Chennai - 603209

Important Notes :

1.AnyunauthorisedconnectiontotheMicroControllerwillmaketheWarrantyinvalid

2.IftheinstallationisnotcarriedoutasperAutoIngressrecommendedguideline,Warrantyisvoid

3.Foractivationoftheoperatorbyanyothermodeorconnectiontootherexternaldevicenotprovidedinthemanual,pleasecontactourtechnicanteam

4.Westronglyrecommendregularmaintenanceoftheoperatorforitsoptimumperformance

5.AutoIngressreservestherighttochangethedesignandspecificationwithoutpriornotification

Description ACMOTORPowersupply 220V±10%50HZ

PowerofMotor AC280WCurrent 3A

Maxweightofgate ≤800kgThermalprotectionon

motorwinding120°C

Workingenvironment -20°C~55°CIPRating IP44

AI-SLG-800 Specifications

Description ACMOTOR

Powersupply 220V±10%50HZ

PowerofMotor AC200W

Current 2.5A

Maxweightofgate ≤500kg

Thermalprotectiononmotorwinding

120°C

Workingenvironment -20°C~50°C

IPRating IP44

AI-SLG-500 Specifications

Head Office - Australia

Indian OfficeAuto Ingress India Pvt Ltd

B-4/32, SIDCO Industrial Estate, Maraimalai Nagar, Chennai - 603209 Tamil Nadu, India Phone: +91 44 2745 2151, Mobile: +91 755 00 22 007 | +91 733 88 52 901 – 905

Email: [email protected] | www.autoingress.in