installation manual - autoingress.in · the function of button 1, button 2, button 3 and button 4...
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Installation ManualSliding Gate Operator
Automatic Entrence Solution Provider
24 x 7 Service Support +91 755 00 22 007 | +91 733 88 52 901 – 905
DESIGN | MANUFACTURE | SALES | SERVICE
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• Wrongoperationmayresultininjuryorevendeathtotheuser.
• Wrongoperationmayresultininjuryorphysicaldamagetotheoperator.
• Thisoperatorneedstobeconnectedwithstabilisedanduninterruptedpowersupplyforsafetyofmicro-controllerunitandtheoperator.
• Installation and adjustment must be carried out according to the Installation Manual.Carelessnessininstallationandadjustmentmayresultinaccidentssuchasfire,electricshocksorfalloff.
• Duringtheinstallationdonotallowthepedestrianstopassthroughtheautomaticgateorapproachtheworksite.Becauseanytoolsorpartsfalloffduringtheinstallationmayresultininjurytothepedestrians.
• Don’tremodeltheparts,otherwisefire,electricshocksorfallmayoccur.
• Don’tuse thepowerbeyond thestipulatedvoltageor frequency,otherwise fireorelectricshocksmayoccur.
• Dofixupauxiliarysafetybeamsensortoensurethedetectingrangeforthewalkingareaofthegateleaf,otherwisethepassers-bymaybecollidedorsqueezedbythegateleaf,causinginjury.
Thankyouforyourpurchaseofourautomaticgateequipment.
YourautomaticgateoperatorhasbeendesignedandmanufacturedtocomplywithstringentsafetyrequirementsforcompliancetotheAustralianstandard.
Itisessentialthatyoumakeyourselffamiliarwithandatleastonceaweekormoreregularlycheckthesafetyfeaturesofthegatetoensuresafetyoftheusers.Ifyoufindthatthegateoperatorisunsafethenitmustberenderedtoasafeconditionbyeitherleavingitfullyopenorfullyshut.
Always engage Auto Ingress authorized service technician for periodic inspections andmaintenanceofthisequipment.
We recommend services every quarter of the year to ensure safety of users and longevity ofoperatorlifecycle.
Inaccordancewith thesafetyandmaintenancerequirementsof thisequipment,Auto Ingresshas developed a set of procedures to ensure optimum safety and long term reliability of thisinstallation.
Safety Precautions
IMPORTANT SAFETY MESSAGE
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• Don’tuseagateleafthatexceedsthespecifiedweight,otherwiseitwillcausefailure.
• If you chose the electromagnetic lock, don‘t use it in an environment beyond anambienttemperature,otherwiseitwillcausemalfunction.
• The graphic drawings and specifications in this manul are for reference only. Youshouldrelyuponrealobjects.Productdesignesaresubjecttochangewithoutnotice.
• CAUTION!Forpersonal safety, it is important to followall the instructionscarefully.Incorrectinstallationormisuseoftheproductmaycauseseriousharmtopeople.
• Don’tusethegateinaplacesubjecttodampness,vibrationorcorrosivegas,otherwiseitmaycauseaccidentssuchasfire,electricshocksorfall.
• Makesurethatsuitablespacebeavailableafterthegateisopened,otherwiseuser’sfingersmaybesqueezedbythegateleaf.
• Don‘tcutoffpowerwhenthegateisinoperation,otherwiseitmayresultinaccidenttopassers-by.
• Pleasesticktheadhesivestickeronthegateleaffirmly.Ifnot,itmaycauseinjurytothepasser-bywhodidn’tpayattentiontothegateleaf.
• Don’tconnectanexternalelectricdevicetothemicrocontrolerasitmaycausefire.
• Keeptheinstructionsinasafeplaceforfuturereference.
• This product was designed andmanufactured strictly for the use indicated in thisdocument.Anyotherusagenotexpressly indicated inthisDocument,maydamagetheproductand/orbeasourceofdanger.
• Donotinstallthemachineinanareasubjecttoexplosionhazard.InflammabIegassesorfumesareaserioussafetyhazard.
• Beforecarryingoutanyworkonthesystem,turnofftheelectricitysupply.
• Donotmakeanyalterationstothecomponentsoftheautomaticoperator.
• Donotallowchildrenorotherpeopletostandnearanymovingpartofthegatewhileinoperation.
• Keep transmittersaway fromchildren toprevent themachine frombeingactivatedaccidentally.
• Disconnectthesupplywhencleaningorothermaintenanceisbeingcarriedout,iftheapplianceisautomaticallycontrolled.
• Theelectricalcordplugmustpluginingateoutletorwaterproofcoveroutlet.
Caution
Other Precautions
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AI-SLG-800
Installation
•Beforeusingthemachine,checkpowersupply,grounding,voltage,etc.•Checkwhetheritisconnectedaccordingtothedemandofwiring
diagram.•Thegateshouldbepulledeasilyandsmoothlymanuallywhentheworm
gearsarereleased.•Thewormgearswillbecoupledbeforepoweron.•TheproductmustbeinstalledbyAutoIngressauthorisedtechnician.
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MotorLimit stopperNylon RackPhotocell (Optional)Alarm lamp (Optional)
Example of an installed automatic sliding gate
Installation and adjustment
Installbaseplateontheground,then,fastentheslidingmotoronthebaseplate.
Key: Ensure baseplate on level position.
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Limit stopper magnet stopper
Limit stopper magnet stopper
Install the limit stopper or limit magnet at proper position on the rack
Note:Waitofthegateshouldbeinthewheelsandnotinthepinion.
Racktobeinstalledcorrectlytoavoidweightinpinion.
Thespacebetweenrackandpiniongearisabout0.5mm.
Before place the limit stoper ormagnet on the rack, the gear box of theoperatormustbereleased.AsperFig,Usethekeytumclockwisetoreleasethegear.
Movethegatemanuallytotheopenlimitandcloselimit,markthepointsontheRack,then,fixthelimitStoppersorMagnetsatthelimitpointsontheRack.
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/magnet /magnet
/magnet /magnet
Standard installation layout
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AC control board
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AI-SLG-500
Installation
•Beforeusingthemachine,checkpowersupply,grounding,voltage,etc.•Checkwhetheritisconnectedaccordingtothedemandofwiring
diagram.•Thegateshouldbepulledeasilyandsmoothlymanuallywhentheworm
gearsarereleased.•Thewormgearswillbecoupledbeforepoweron.•TheproductmustbeinstalledbyAutoIngressauthorisedtechnician.
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MotorLimit stopperNylon RackPhotocell (Optional)Alarm lamp (Optional)
Example of an installed automatic sliding gate
Installation and adjustment
Operater baseAfter theconcretehashardened,mount thegateoperatorbase to theconcretepad.Verifythatthebaseisproperlyleveled.Usingboltsandwashers,mountthegateoperatortothebaseandinsertthecover.Checktheoperatorandmakesureitislinedupwiththegate.
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Spring limit switch
Toensuresafety,itisrecommendedtoinstalllimitswitchesatbothendsofthegatetopreventthegatefromslidingoutoftherails.Therailsmustbeinstalledhorizontally.
InstallthelimitblockasshowninFigureabove.Thespringlimitswitchandblocksareusedtocontrolthepositionofthegate.
Releasethegearwiththekeyandpushtheslidinggatemanuallytopre-determinetheposition,fixtheblocktotherackandlockthegearbypushupthereleasebar.Movingthegateelectrically,adjusttheblocktotheproperpositionuntil thepositionoftheopeningandclosingmeettherequirement.
AISLG500.PCB
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AISLG500.PCB
GND
24VDC
OutI.R
COM
24VDC
Terminal X2
Infrared Control board
Infrared with DC input
Signal
Wiring notes of control board
a. PowerInput(X1):E(Earth),L(Live),N(Neutral).
b. Cautionlight:connectcautionlightwiretoD1andD2(terminalX3)
c. Outputpowersupply:24VDC,COM(COM),I.R.(N.CInfrared)Iftheinfraredbeamisinterruptedduringclosing,thegatewillreverseandopenimmediately.Theproductisnotfactoryequippedwithaninfrareddevice,theinfraredoutputsignalmustbeN.C.
Verify open direction : Ifthegatedoesnotmoveinthedesireddirection,thenyouwillneedtoreversethemotoroperatingdirection,opentheplasticcover,youcandothisbyexchangingwires‘U’and‘W’,‘OPLM’and‘CLLM’.
Remote control : The remote control works in a single channel mode. It has four buttons.Thefunctionofbutton1,button2,button3andbutton4arethesame.Witheachpressoftheremotecontrolbuttonwhichhasbeenprogrammed,thegatewillclose,stop,open.
Important Notes :
1.AnyunauthorisedconnectiontotheMicroControllerwillmaketheWarrantyinvalid
2.IftheinstallationisnotcarriedoutasperAutoIngressrecommendedguideline,Warrantyisvoid
3.Foractivationoftheoperatorbyanyothermodeorconnectiontootherexternaldevicenotprovidedinthemanual,pleasecontactourtechnicanteam
4.Westronglyrecommendregularmaintenanceoftheoperatorforitsoptimumperformance
5.AutoIngressreservestherighttochangethedesignandspecificationwithoutpriornotification
Description ACMOTORPowersupply 220V±10%50HZ
PowerofMotor AC280WCurrent 3A
Maxweightofgate ≤800kgThermalprotectionon
motorwinding120°C
Workingenvironment -20°C~55°CIPRating IP44
AI-SLG-800 Specifications
Description ACMOTOR
Powersupply 220V±10%50HZ
PowerofMotor AC200W
Current 2.5A
Maxweightofgate ≤500kg
Thermalprotectiononmotorwinding
120°C
Workingenvironment -20°C~50°C
IPRating IP44
AI-SLG-500 Specifications
Head Office - Australia
Indian OfficeAuto Ingress India Pvt Ltd
B-4/32, SIDCO Industrial Estate, Maraimalai Nagar, Chennai - 603209 Tamil Nadu, India Phone: +91 44 2745 2151, Mobile: +91 755 00 22 007 | +91 733 88 52 901 – 905
Email: [email protected] | www.autoingress.in