improving delivery chains - vtt · improving delivery chains. ... case study of tracking devices in...
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November 2013
Improving delivery chains
Who we are
Prima Power is the Machinery Divisionof the Prima Industrie Group
Prima Power is the brand born fromthe merging of two leadingspecialists in laser and sheet metalmachinery sector:Prima Industrie and Finn-Power.
Prima Power is among the top 4in laser and sheet metal machinery,with over 35 years’ experience andone of the widest product andservice range in the field.
November 2013
Our Group - main figures
236
10+~1,500
+10,000~350m €
>5%77
70+
Divisions: Machinery, Prima Power - Electronics, Prima Electro
years of experience in the sector
years in the Milan’s Stock Exchange
employees (excluding JV’s)
machines and systems worldwide
sales in 2012
of sales invested yearly in R&D
manufacturing facilities in Italy, Finland, USA, China
R&D centers in Italy, Finland and USA
countries covered by own units and distributors
November 2013
Our Group - main figures
2012 revenues by geography2012 sales (euro million)
(*) 2008 consolidation area includes Finn-Power Group figuresfor 11 months (Feb.-Dec.)
November 2013
Prima Power: product range
The Software
The Bend
The Combi
The LaserThe Punch
The System
The Punch
The Laser
The Bend
The Combi
The System
The Software
November 2013
SERVO-ELECTRIC PUNCHING
Prima Power: product range
The Punch
The Laser
The Bend
The Combi
The System
The Software
Ex series E series
Material handling
November 2013
2D LASER CUTTING MACHINES
Prima Power: product range
CO2 and fiber lasers
The Punch
The Laser
The Bend
The Combi
The System
The Software
Zaphiro
Platino
Platino Fiber
Domino
Syncrono Maximo
November 2013
3D LASER MACHINES
Prima Power: product range
CO2, fiber and Nd:YAG lasers
The Punch
The Laser
The Bend
The Combi
The System
The Software
Optimo
Laserdyne 795
CUTTING, WELDING, DRILLING
Laserdyne 430
Rapido
November 2013
PRESS BRAKES, PANEL BENDERS, BENDING CELLS
Prima Power: product range
Hydraulic and servo-electric technology
The Punch
The Laser
The Bend
The Combi
The System
The Software
X series E series PX, P, PS, PH series
FastBend BCe EBe
November 2013
INTEGRATED PUNCHING/LASER AND PUNCHING/SHEARING
Prima Power: product range
Hydraulic and servo-electric technology
Integrated punching/shearing
Integrated punching/laser cutting
The Punch
The Laser
The Bend
The Combi
The System
The Software
SGe SB
LPeLPef
November 2013
A COMPLETE LINE OF AUTOMATION AND FMS
Prima Power: product range
The Punch
The Laser
The Bend
The Combi
The System
The Software
Night Train FMS
PSBB
Combo FMS
November 2013
Prima Power - worldwide coverage
• Direct presence in over 20 countries
• Presence through distributors andagents in over 50 countries
COLLEGNO, TORINO, ITALY KAUHAVA, FINLAND
MINHANG, SHANGHAI, CHINA
CHAMPLIN, MN, USA
COLOGNA V.TA (VR), ITALY
November 2013
Prima Power - Logistical problems
-Long delivery routes
-Customers mainly outside Finland
-Delivery conditions hard formachines
-Delivery accuracy
-Installation resource management
November 2013
Prima Power – Delivery statistics
-Loadings ca. 2 transport unit/day (40’ container or 13,6mEurotrailer)
-½ of deliveries goes overseas in containers
-Standard delivery consist of 1-3 transport unit. Storage systemsconsist of 3-15 transport units
Containers are distributed thru Finnish west coast portsSystems deliveries are combined from units transported from
Finland and Italy
Case study of tracking devices in a containerdelivery between Finland and USA
Done together with VTT as partof LogProof project
The main focus was on dynamicmechanical stresses to theproduct.
To pilot a container securitysystem
To gain understanding ontransport stress/securitytracking as a service Overview of shipping stresses.
Container Handbook,http://www.containerhandbuch.de
November 2013
Case study - Test shipment
November 2013
Case study - Tracking devices
Tinytag PlusTemperature,relative humidity
Tinytag PlusShock (z-axes,
max 100 g)
Shocklog RD298Shock recorder (xyz,
max 30 g)
TritonReal time container
tracking deviceGPS positioningGSM communicationSMS and GPRS messagesLight, door, shock and
temperature sensors
November 2013
Case study - Delivery route July 1st – July 30th
November 2013
Kauhava – Mäntyluoto – Hamburg – Le Havre – Southampton –NJ, Bayonne – VA, Norfolk – AL, Alabaster-Helena
Case study - Triton: examples of the onlinereports
November 2013
Case study - Triton: examples of the emailand SMS alerts
November 2013
Case study - Statistics : shocks
Phase Triton Shocklog Tinytag Notes
Truck Kauhava-Mäntyluoto(0.5 days)
16 weak(>1.1 g, >10 ms)0 strong(>3.4 g, >10 ms)
1 warns(>3.3 g, >1 ms)0 alarms(>4.8 g, >1 ms)
8(>3.3 g, maxvalue every 6minutes)
HarbourMäntyluoto (0.5)
5 weak2 strong
2 warns*3 alarms
3 *Max 6.6 g (z)
Ship (feeder, 2.5) 0 weak0 strong
0 warns0 alarms
0
HarbourHamburg (7)
24 weak1 strong
3 warns*10 alarms
6 *Max 19 g (z)
Ship(ocean liner, 13)
0 weak0 strong
0 warns0 alarms
0
Harbour Norfolk(1)
20 weak1 strong
4 warns*10 alarms
9 *Max 26 g (z)
Truck (?) Norfolk-Alabaster-Helena(3)
28 weak2 strong
18 warns*16 alarms
31 *Max 9.9 g (z)
Total (28.5days)
93 weak6 strong
28 warns*39 alarms
57 *Max 26 g (z)
November 2013
Case study - Shocklog: waveform of the maximum shock
-30,0
-22,5
-15,0
-7,5
0,0
+7,5
+15,0
+22,5
+30,0
0,0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0
g
Seconds
Event 25 from ShockLog recorder 13984 logged at 26.07.2013 00:53:25X Y Z
November 2013
Case study - Climatic stresses
November 2013
Time of wetness (>80 % RH): 24 days out of 28.5 days
Case study - The pros and cons
Real time tracking andpositioning information
• Indication of possibleproblems
• Information to supplychain, packaging andproduct planning
• Enhancing theadaptability of supplychains
Cause of real damagesrequire experience andfurther inspection insitu
Sending and returning ofthe devices should bestreamlined(installation, paperwork, communication,customs clearance,analysis etc.)
November 2013
Case study - Conclusions
Successful case study: real time position and stressinformation from a container delivery
Mechanical stresses to the product were relativelysignificant
Important data for R&D to make improvements tomachine protection
November 2013
Thank you for your attention.
primapower.com
November 2013