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Applicab
Fr. 9E GaFr. 9E GaFr. 9E.04Fr. 9E.04Load Cou Applicab
137A335137A335137A335
The RiverThe latest
le Bolting Co
as Turbine toas Turbine to Gas Turbine Gas Turbineupling to A38
le GE Orderi
50P011 50P015 50P016
rhawk Compat revision may
INSF
Turb
onnections
o BRUSH or Ao 9H2 Genere to A38 Gene to Load Co8 Generator
ing Sheet Pa
126T707126T707126T707126T707126T707126T707
GE Pow
MLI:
CUCONTENT
ISSUED:
THIS DOCUMENTHE SAME REVIS
T
GE NO
GE SIGNATURCHECKED:
any reserves y be obtained
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
STRUCTIOFor Gas Tubine Tensio
ALSTOM Genator nerator oupling
art Numbers
78P0001 78P0002 78P0003 78P0004 78P0005 78P0006
wer & Wate
DATE
USTOMER'STS ARE INDEPENDEN
NT SHALL BE REVISED INSION LEVEL AS INDICAT
VEN
HIS DOCUMENT IS FILE
OT TO REVISE. GE REVI
RES
the right to d by contactin
ton Roadtford, NY 13413 15 768 4855 15 768 4941 [email protected]
N MANUAurbine andoned Stud
nerator
r
E
S INFORMATNT OF RIVERHAWK
N ITS ENTIRETY. ALL SHTED IN THIS VENDOR S
37
GE D
NDOR SUPPLIE
ED UNDER THE GE DRA
ISION LEVEL IS SHOWN
update this dng Riverhawk
m
AL IM‐369d Steam ds and Nut
GENERAL ELECTRIC
__
TION BOXDOCUMENT CONTR
HEETS OF THIS DOCUMSUPPLIED DRAWING A
3A4083
DRAWING NUMBER
ED
AWING NUMBER.
N ON THIS APPLIQUE.
document wik Company or
s
C COMPANY
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MENT AREAPPLIQUE.
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1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
AppenA1
AppenA2
AppenA3
on
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ndix
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Scope
Hydra
Thread
16‐Bolt T
16‐Bolt Te
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
Table
De
Cautions an
and GE Part
Quic
Genera
Hardware
Stud and
aulic Tension
Assembly of
Stud
Locking and
Stud an
Storag
Frequently
Revis
Tensioning P
ensioning Pa
EC Declarat
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
of Conten
escription
nd Safety Wa
t Number Cr
ck Checklist
al Preparatio
Set Prepara
d Nut Assem
ner Equipme
f Tensioner o
d Tensioning
d Windage P
d Nut Remo
ge Instruction
y Asked Que
sion History
attern (GT‐L
attern (LC‐GE
tion of Confo
‐369
m
nts
arnings
oss Referen
ons
ations
mbly
ent Assembly
on Stud
lug Installat
oval
ns
estions
y
LC) Record S
EN) Record S
ormity
373A40
GE DRAWING NU
ce
y
ion
heet
Sheet
083
MBER
Page
Page Num
3
5
6
10
12
15
17
19
23
25
27
30
31
34
35
36
37
B
REV
e2of37
mber
1.0 Cauti
Impropecauses oincorrectdeliberattraining n
Risk of hiThorough
Personal procedurapplicabl
The propat a minishoes.
It is espeThread d
Riverhawinspectiorecommeto a plan
A damagpressurepressure
ions and Saf
r tool use anf tool failuret hardware ite actions shneeds.
igh pressurehly inspect a
injury and eres are not fle safety rule
per personal mum, safety
cially importdamage from
wk recommeons. Replaceended. The Rned outage
ged rupture d rating. Do n rating, or a
fety Warning
nd the failures and persoinstallation hould use hy
e hydraulic flall hoses and
equipment dfollowed. Coes and regul
protective ey glasses, lon
tant to checm previous ab
ends that thement of obsRiverhawk Sto schedule
disc must benot substitutforeign obje
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
gs
Wre to follow onal injuriesor incorrectydraulic ten
Wuid injectiond connection
Cdamage can ntact the sitations.
Wequipment mng sleeve sh
Cck the conditbuse can lea
Ce tensioner ssolete tensioervice Retur an inspectio
We replaced wte a damageect.
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
WARNING the correct s. A lack of tt tool use. Osioners. Con
WARNING n. Riverhawkns for damag
CAUTION occur if the te’s health a
WARNING must be worirt, hard hat
CAUTION tion of the coad to failure
CAUTION should be reoners is recorns Coordinaon service.
WARNING with a with a d rupture di
‐369
m
proceduresraining or ex
Only trained ntact Riverh
k tools operage or leaks p
proper healnd safety of
rn at all timet, heavy wor
onical threaof the stud
eturned to Rimmended. Fator should b
rupture discisc with a dif
373A40
GE DRAWING NU
s are the primxperience caoperators whawk Compa
ate under hiprior to using
lth and safetffice to dete
es. Riverhawrk gloves, an
d used to teor tensionin
iverhawk foFunctional ube notified 3
c of the samfferent disc
083
MBER
Page
mary root an lead to with careful,any with any
igh pressureg this equipm
ty codes andrmine all
wk recommend steel toe
ension the stng equipmen
r periodic upgrades are3‐6 months p
e design andtype, a diffe
B
REV
e3of37
, y
e. ment.
d
nds
tud. nt
e also prior
d erent
To avoid on a studat any pr
Personal with the tight in th
The safethands m
Before thstud's anlubricantthe threa
Do not tibefore atthe tool c
Do not exthe stud
FIRE HAZdamage
Do not u
failure, ensud in the flangressure unles
injury and etapered thrhe stud and
ty interlock gust be kept o
hreading thend the pullert to the pulleads before ti
ghten the nttempting tocould jump o
xceed the mand puller s
ZARD: DO Nmay occur. U
se a hydraul
ure safety, age before bless the tool is
equipment deads of the sthe tension
guard must out of desig
e puller screw screw's coner screw. Thiightening. D
ut while theo tighten theoff the stud
maximum precrew.
OT heat whUse of an Ox
lic tensioner
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
Wand proper oeeding and ps installed on
Cdamage can stud. Properer foot is fre
Wbe in place anated areas
Cw into the stnical threadsis procedureDo not use “N
C tool is comie nut with thwhile comin
Cessure mark
Wen tensionexy‐Acetylene
Wr to remove
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
WARNING operation, thpressurizing n a stud in a
CAUTION occur if the r engagemenee to turn.
WARNING at all times. to avoid any
CAUTION tud, carefulls. Apply a lige will ease asNever Seize”
CAUTION ing up to prehe spanner rng up to pres
CAUTION ed on the te
WARNING r assembly ie torch is no
WARNING a stud with
‐369
m
he tensionerthe tension flange.
puller screwnt is achieve
When the tey potential f
y check the ht coat of clssembly and” on the con
essure; waitring. If the tossure.
ensioner. Exc
is in place. Pt recommen
damaged co
373A40
GE DRAWING NU
r assembly mner. Do not u
w is not secued when the
ensioner is pfor personal
cleanliness ean turbine d assure posnical threads
t until pressuool is not pro
cessive pres
Personal injunded
onical thread
083
MBER
Page
must be instause the tensi
rely engage puller screw
pressurized injury.
of both the oil or a spraitive mating s.
ure is achievoperly instal
sure can dam
ry or equipm
ds.
B
REV
e4of37
alled ioner
d w is
ay of
ved led,
mage
ment
2.0 Scope This docuthe RiverTurbine/ The variowith diffehardwarethis man 2.1 Fram
GE Part N
137A335137A335
The hydr These ha3/4” size 2.2 Fram
GE Part N
126T707
The hydr This hard3/4” size 2.3 Fram
GE Part N
126T707
The hydr This hard3/4” size
e
ument descrrhawk CompGenerator c
ous frame coerences as re drawings (ual.
me 9E Gas Tu
Number
50P011 50P015
raulic tooling
ardware draw, Qty 16) as
me 9E.04 Gas
Number
8P0001
raulic tooling
dware drawi, Qty 16) as
me 9E.04 Gas
Number
8P0003
raulic tooling
dware drawi, Qty 16).
ribes the propany in the flconnections.
onfigurationselated to coHF‐xxxx). Th
rbine to BR
g used for in
wings depictwell as the L
s Turbine to
g used for in
ng depicts twell as the L
s Turbine to
g used for in
ng depicts t
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
ocedure to blanges at the
s covered innnective hahese drawing
USH or ALST
Riverhaw
HF‐0800HF‐0800
stallation an
t the stud anLoad Couplin
A38 Genera
Riverhaw
HF‐8018
stallation an
he stud and Load Couplin
Load Coupli
Riverhaw
HF‐8019
stallation an
he stud and
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
be used to ine Turbine/Co
this manuardware defings as well as
TOM Genera
wk P/N
0 0
nd removal i
nd nut set fong to Genera
ator
wk P/N
8
nd removal i
nut set for tng to Genera
ing
wk P/N
9
nd removal i
nut set for t
‐369
m
nstall the stuoupling, Cou
l are listed ined. Listed as tooling draw
ator
G
GG
s Riverhawk
or the Gas Tuator (2‐3/4”
G
G
s Riverhawk
the Gas Turbator (2‐3/4”
G
G
s Riverhawk
the Gas Turb
373A40
GE DRAWING NU
d and nut seupling/Gene
n Sections 2also are the wings (HT‐xx
E VENDOC P
E 269B8769E 269B8769
k HT‐6691.
urbine to Loa size, Qty 16
E VENDOC P
E 101B0714
k HT‐8049.
bine to Load size, Qty 16
E VENDOC P
E 101B0715
k HT‐8049.
bine to Load
083
MBER
Page
ets supplied rator, and S
2.1 through 2pertinent xxx) form pa
P/N
9 9
ad Coupling 6).
P/N
4
d Coupling (26).
P/N
d Coupling (2
B
REV
e5of37
by team
2.5
art of
(2‐
2‐
2‐
2.4 Fram
GE Part N
126T707
The hydr This hardsize, Qty 2.5 Hydr
GE Part N
137A335 126T707 126T707 126T707
3.0 Quick The follosupplied Riverhaw
EQUIPM
□ Che
□ Che
□ Che
□ Tes
me Load Coup
Number
8P0004
raulic tooling
dware drawi16).
aulic Tooling
Number
50P016
8P0002
8P0005
8P0006
k Checklist
wing checklequipment.
wk equipmen
ENT INSPEC
eck oil level
eck air press
eck hydraulic
st pump.
pling to A38
g used for in
ng depicts t
g
ist is intende. New personnt recently a
TION
in hydraulic
sure at 80psi
c hose for da
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
8 Generator
Riverhaw
HF‐8020
stallation an
he stud and
Riverhaw
HT‐6691AP‐0532HT‐8049AP‐0532HT‐8049AP‐0532HT‐8049AP‐0532
ed as a summnnel or thosare encourag
pump.
i [5.5 bar] m
amage.
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
wk P/N
0
nd removal i
nut set for t
wk P/N
1 2 9 2 9 2 9 2
mary of the e experiencged to read t
inimum. (Fo
‐369
m
G
G
s Riverhawk
the Load Co
GE
GEGEGEGEGEGEGEGE
steps needeed personnethe entire m
or air‐driven
373A40
GE DRAWING NU
E VENDOC P
E 101B0716
k HT‐8049.
upling to Ge
E VENDOC P
E 101B0642 E 359B2502 E 101B0719 E 359B2502 E 101B0719 E 359B2502 E 101B0719 E 359B2502
ed to use theel who have manual.
pumps)
083
MBER
Page
P/N
6
enerator (2‐3
P/N
e Riverhawknot used th
B
REV
e6of37
3/4”
k‐he
□ Insp
NUT AND
□ Insp
□ Cle
□ Me
□ Lubthr
□ Inst
□ Set
□ Witwre
□ Ver
TENSION
□ Che
□ App“NE
□ Inst
□ Thr
□ Inse
pect tension
D STUD PREP
pect studs a
an the studs
easure and re
bricate the steads and nu
tall studs an
t stick‐out di
th Allen wreench.
rify stick‐out
NING (Bolt In
eck tensione
ply a light coEVER SEIZE”
tall the span
read the pul
ert an Allen
ner for any d
PARATION
nd nuts for a
s and nuts.
ecord stud le
tud’s threadut face with c
d nuts into t
mension on
nch in backs
t measureme
nstallation)
er drawing fo
oat of clean t ON THE CO
nner ring ont
ler screw int
wrench into
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
damage.
any damage
engths. (VER
ds with cleanclean turbin
the flange.
the load co
side of stud,
ent (VERY IM
or correct pa
turbine oil oONICAL THRE
to the nut.
to the stud.
o the back sid
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
e.
RY IMPORTA
n turbine oile oil or spray
upling side o
firmly seat
MPORTANT)
arts and part
or spray lubriEADS.
de of the stu
‐369
m
ANT)
or spray luby lubricant.
of the flange
backside nu
)
t numbers.
icant to the
ud.
373A40
GE DRAWING NU
bricant. Lubr
e.
t using span
puller screw
083
MBER
Page
ricate the nu
nner ring and
w. DO NOT U
B
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e7of37
ut’s
d pin
USE
□
Insepulreqtenscre
□ Han
□ Slid
□ Thrbet
□ Plathe
□ Tigten
□ Pusfitt
□ Concor
□ Usetor
□ Rel
□ Disfitt
□ Loo
□ Uns
□ Rem
□ Mopre
ert another ler screw unquire the usensioning. Follew shim kit.
nd tighten th
de the foot a
read the tentween the fo
ce the guarde stud.
hten the guansioner (no g
sh the centeing’s pull tab
nnect the hyrrect pressur
e the pin wreque.
ease pressu
connect theing towards
osen the knu
screw the te
move the foo
ove to the neessure.
Allen wrencntil tight ande of the GT‐6low instruct
he puller scr
assembly ove
sioner onto oot and tens
d over the te
ard’s knurledgap).
r of the intebs until it loc
ydraulic pumre.
ench to turn
re and allow
hose and rethe tension
urled interloc
ensioner from
ot, puller scr
ext stud in th
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
h into the pd then loosen6516 puller sion manual
rew and leav
er the puller
puller screwioner.
ensioner and
d interlock f
rlock fitting cks onto the
mp to the ten
n the spanne
w the tension
elease the iner while pul
ck fitting and
m the puller
rew and spa
he pattern. T
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
uller screw. n the puller screw shim kIM‐336 (GE
ve hand tight
r screw and o
w until it stop
d position gu
itting by han
towards the tensioner a
nsioner and t
er ring to firm
ner to fully r
nterlock fittinling back on
d remove th
r screw.
nner ring.
Tension all st
‐369
m
While holdiscrew 1/2 okit to ease reVENDOCS 3
t. DO NOT B
orientate th
ps. There sh
uide pin into
nd until it pr
e tensioner wand release t
tension to 5
mly tighten n
retract.
ng by pushinn the fitting’s
he guard.
tuds to 50%
373A40
GE DRAWING NU
ng the stud f a turn. Somemoval of pu73A4074) fo
BACK OFF PU
e foot into p
ould be a 1/
o the hole in
resses firmly
while pullingthe pull tabs
50%. Consult
nut with 20 f
ng the centes pull tabs.
% before proc
083
MBER
Page
still, tightenme cases mauller screw aor use of pul
ULLER SCREW
position.
/16” to 3/16
the backsid
y against
g back on ths.
t manual for
ft∙lbs [27 N∙m
er of the inte
ceeding to fi
B
REV
e8of37
n the ay after ler
W.
6” gap
e of
e
m] of
erlock
inal
□ Rep
□ Meme
□ Tor
□ Inst
DETENSI
□ Loostu
□ Loo
□ Inspfrorem
□ App“NE
□ Inst
□ Thr
□ Insethe
□ Han
□ Slid
□ Thrbet
□ Plathe
peat above s
easure final sasurement.
rque the nut
tall the wind
ONING (Stu
osen the winds.
osen nuts' se
pect and clem the threamove a dama
ply a light coEVER SEIZE”
tall the span
read the pul
ert an Allen en loosen the
nd tighten th
de the foot a
read the tentween the fo
ce the guarde stud.
steps at fina
stud length a
ts' set screw
dage plugs (i
d Removal)
ndage plugs’
et screws
an studs' coads! See instaged stud!
oat of clean t ON THE CO
nner ring ont
ler screw int
wrench intoe puller scre
he puller scr
assembly ove
sioner onto oot and tens
d over the te
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
l pressure.
and record o
s.
f included. R
(if included
onical threadtruction man
turbine oil oONICAL THRE
to the nut.
to the stud.
o the puller sew 1/2 of a t
rew and leav
er the puller
puller screwioner.
ensioner and
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
on stretch da
Refer to IM‐1
) set screws
ds. Do not conual IM‐220
or spray lubriEADS.
screw. Tighteurn.
ve hand tight
r stud and or
w until it stop
d position gu
‐369
m
atasheets. C
157) and tor
and remove
ontinue unt. Do not try
icant to the
en the pulle
t. DO NOT B
rientate the
ps. There sh
uide pin into
373A40
GE DRAWING NU
Calculate fina
rque their se
e the windag
til ALL debrisy to use the
puller screw
er screw unti
BACK OFF PU
foot into po
ould be a 1/
o the hole in
083
MBER
Page
al stretch
et screws.
ge plugs from
s is removedtensioner to
w. DO NOT U
il hand tight
ULLER SCREW
osition.
/16” to 3/16
the backsid
B
REV
e9of37
m the
d o
USE
and
W.
6” gap
e of
□ Tigten
□ Pusfitt
□ Conma
□ Loo
□ Rel
□ Disfitt
□ Loo
□ Uns
□ Remwre
□ Mo
4.0 Gene Read and Operatorequipme The hydrguideline This equiexercise operating
hten the guansioner (no g
sh the centeing’s pull tab
nnect the hynual section
osen nut wit
ease pressu
connect theing towards
osen the knu
screw the te
move the fooench into the
ove to next s
eral Preparat
d understand
rs should beent. Training
raulic toolinges are listed
ipment prodcaution andg the hydrau
ard’s knurledgap).
r of the intebs until it loc
ydraulic pumn 9 for correc
h the spann
re and allow
hose and rethe tension
urled interloc
ensioner from
ot, puller scre backside o
tud in patte
tions
d all instruct
trained or hwill minimiz
g including tin the follow
duces very h wear the apulic tooling.
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
d interlock f
rlock fitting cks onto the
mp to the tenct pressure.
er ring and p
w the tension
elease the iner while pul
ck fitting and
m the puller
rew, and spaof the stud to
rn
tions before
have previouze the chanc
he hydraulicwing sub‐sec
igh hydraulippropriate p
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
itting by han
towards the tensioner a
nsioner and t
pin wrench.
ner to fully r
nterlock fittinling back on
d remove th
r screw.
anner ring. Ito remove th
installing an
us experiencce of improp
c hoses shouctions.
c pressures personal pro
‐369
m
nd until it pr
e tensioner wand release t
tension to fi
retract.
ng by pushinn the fitting’s
he guard.
t may be nee puller scre
nd tensionin
ce using Riveper use of th
uld be inspec
and very higtective equi
373A40
GE DRAWING NU
resses firmly
while pullingthe pull tabs
inal pressure
ng the centes pull tabs.
cessary to inew.
ng studs.
erhawk tensie equipmen
cted prior to
gh forces. Opment whe
083
MBER
Page1
y against
g back on ths.
e. Consult
er of the inte
nsert an Alle
ioning nt.
o use. Inspec
Operators mun handling a
B
REV
10of37
e
erlock
en
ction
ust and
High‐prelarge forcThe nut iflange, thtogether 4.1 Mach The flangTurning tbe advanspeed pr 4.2 Hard The studset withowith anoassigned installatio
The nuts set withowith anoto any spinstallatio
A weightappropri 4.3 Tensi When noplugs for When in See secti
ssure oil froce that actuas then turnehe pressure .
hine Prepara
ge to be tensthe turbine antageous to obes, shippi
ware – Bala
s are supplieout affected ther stud froto any specon site. The
are suppliedout affectingther nut fropecific hole ion site. The
t balance cerate location
ioner – Care
ot in use, the hydraulic o
use, the ten
on 12 for lo
m the hydraally stretcheed by hand uin the tensio
ation
sioned mustand generatremove as ming plates, a
nce
ed in compothe overall om a differecific hole in tset size is de
d in compong the overall m a differenn the load coset size is de
rtification is as it will be
e and Handli
e tensioner spenings and
nsioner shall
ng term stor
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
aulic pump pes the stud. Ausing the suponer is relea
t be fully closor shafts is nmany obstrund conduit.
onent balancbalance of tnt set. Whehe load couetermined b
nent balancebalance of t
nt set. Whenoupling flangetermined b
supplied wit needed for
ing
shall be maind fittings mus
be protecte
rage require
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
pressurizes tAs the stud ipplied spannsed. The har
sed prior to not requiredctions as po
ced sets. A sthe equipmen shipped frpling flange;by the releva
ed sets. A nuthe equipmen shipped froge; this is opby the releva
th each ordethe purchas
ntained in a st be in plac
ed from sand
ements.
‐369
m
he tensioneis stretched ner ring. Oncrdware is no
positioning d, but may bossible from
tud can be eent. Do not erom Riverhaw; this is optioant GE order
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s certificatioement equip
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083
MBER
Page1
erates a ver off the flang tight againsg the flange
the flanges. eous. Also, itrea, such as
with another stud from onds are not n be done atee section 2.
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on in an pment.
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215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
HT‐
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ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
3’ to 4’ BreaA set of Alle9” to 10” M
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083
MBER
Page1
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REV
12of37
p
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5.1 Nut P
If there isRiverhawweight ce 5.1.1 Nut For new 5.1.2 Nut PreviousConical T 5.2 Stud Check thcontact tturbine n
It is espestud. Threquipme
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Old Installa
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215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
Picture 5A ‐
a nut, do nocement nut. photographs
ations
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cleaning Retuds” for ins
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083
MBER
Page1
Electric or urbine numb
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tension the ensioning
2) SpannerRing Holes
B
REV
13of37
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Number each
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anual IM‐22iverhawk stung Riverhaw
asurement
the initial le
and finish a
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215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
must be cleof the puller
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should come
ations
equire cleani
20 (GE VENDuds using a bwk Company
Picture 5B ‐
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083
MBER
Page1
on or remova
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will improve
ng.
rker.
B
REV
14of37
al.
ning.
your
6.0 Stud Refer to
1. A
2. Lu
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4. S
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and Nut Ass
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ubricate the
ubricate the
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e stud’s threa
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Figure 6Loa
Figure 6B – Turbin
Ta
oning hread ick‐out de only
or ge
x Drive
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e e
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215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
drawing (HF
nut to the in
ads with clea
ds and nut f
rical nut asse
6A – Cross‐sead Coupling B
Cross‐sectione to Generato
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ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
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083
MBER
Page1
manual.
ud.
ubricant
igure 6A and
ve
or Flange
oad Coupling
oning al Thread tud Stick‐out his side only
B
REV
15of37
d 6B.
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6. A
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Adjust the nuut) from theHF‐xxxx). SETENSIONER Ohe operator
Picture 6m
With Allen wrin wrench.
her nut on th
ut/stud asseme face of the TTING THIS OPERATION.in setting th
P
6D – Use of measure stic
rench in bac
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
he backside.
mbly so thatcylindrical nPROTRUSIO. A metal stiche protrusion
icture 6C – U
Drop Gage tck‐out
ckside of stud
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
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t the tensionnut the distaON OF STUD ck‐out gage n dimension
Use of Stick‐
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‐Out Gage
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GE DRAWING NU
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6E – Use of Ceasure stick
nut using spa
083
MBER
Page1
trudes (or strdware drawR PROPER nsioner to as
Calipers tok‐out
anner ring a
B
REV
16of37
ticks wing
ssist
nd
8. R
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9. M 7.0 Hydr 7.1 Hydr 7.1.1 Hyd
RiverhawReplacemrecommeprior to a This tens
To avoidinstalledany pres Clean pu Inspect tmodified Inspect tand inter Perform providedReplacem
echeck the srawing, adju
Measure and
aulic Tensio
aulic Equipm
draulic Tens
wk recommement of obsoended. The a planned o
sioner does n
failure, ens on a stud insure unless
ller screw an
he tensioned in the field
he outside ornal damage
an inventoryd on the tensment parts a
stud stick‐ouust the nuts
record start
oner Equipm
ment Inspec
sioner Inspec
ends that tholete tensioRiverhawk Sutage to sch
not require b
sure safety, an the flange the tool is i
nd check for
r guard for ashould be re
of the tensioe.
y of the loossioner’s techre available
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
ut length. If tas necessary
ting stud ins
ment Assemb
tion
ction
Ce tensioneroners is recoService Retuhedule an in
bleeding. Se
Wand proper before presnstalled on
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any signs of eplaced. Ben
oner for disco
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on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
the stick‐outy.
stallation gag
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CAUTION be returned
ommended. urns Coordinspection ser
e section 8.3
WARNING operation, tssurizing thea stud in a f
and dents.
damage inclnt guards sh
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‐369
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the tensionee tensioner. flange.
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awk for perioupgrades ard be notified
er assemblyDo not use
ed welds. Anlaced.
may indicate
sioner. An inisted in sect
083
MBER
Page1
h the hardwa
odic inspectre also d 3‐6 month
y must be the tension
ny guards
e submersio
nventory listion 2.0 and
B
REV
17of37
are
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Illustratio
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ce a damage77). The lateserhawk.com
ged rupture e rating. Do nt pressure ra
draulic Pum
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pped from onother sparreplacement
ed rupture dst revision m
m.
disc must benot substituating, or a fo
p Kit Inspec
ic Pump Kit ained by con
s
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
upture Disc R
e disc is a keation is show4.5).
our factory wre disc for fiet purposes.
isc refer to Rmay be obtai
We replaced wute a damageoreign objec
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Instruction Mntacting Rive
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
Replacemen
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with one rupeld replacem
Riverhawk inned by cont
Warning with a with aed rupture dct.
Manual, IM‐erhawk Comp
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y the fitting,be or 1/4” hockwise (left se end as sho
373A40
GE DRAWING NU
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083
MBER
Page1
f the hydrauwing (Riverh
ed in the s are availab
63 (GE VENDpany or thru
me design asc type, a
4058). The lahawk.com.
igh Pressure. The hose ece assembly or 1/4” hos
and nut overn the collard) on to theration 1.
B
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18of37
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Illustratio
8.0 Assem The tenstensioneRiverhaw 8.1 Hand The tensnot drop
on 2
on 3
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ioner used ir’s safety guwk factory fo
dling of the T
ioner used i any part of
sioner on a
n this applicuard is YELLOor assistance
Tensioner
n this applicthe tension
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
Stud
ation can beOW, a differe.
ation is desier on the op
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
The collar sthe tip of thnecessary tgrip pliers. the tube or
Slide the glaIllustration end into tenholding therotating, tuthread) andN‐m). Tips: Make su
debris. Protect
or 1/4” sealing s
Replaceprotect
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igned to reqperator or ot
‐369
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hould be plahe cone. (Seeo adjust thisBe careful those end.
and nut dow3) Insert thnsioner or h tube or hosrn the glandd torque the
ure all parts
the cone onhose end frosurface. e yellow plasthe threads
by its ORANGstructions ar
uire no specther nearby
373A40
GE DRAWING NU
aced .125” (3e Illustrations collar with to not strip t
wn over the ce 1/4” tube ydraulic pumse end to stod nut clockw gland nut to
are clean an
n the end of om scratche
stic caps whes and cone.
GE safety gure required.
cial lifting inspersonnel.
083
MBER
Page1
3.2 mm) fron 2) It may ba set of visehe threads o
collar. (See or 1/4” hosemp. While firop it from ise (right hao 25 FT‐LBS
nd free from
the 1/4” tubes as this is t
en finished t
uard. If the Consult the
structions. D
B
REV
19of37
m be e‐off
e rmly
and (34
m
be he
to
Do
8.2 Kit As Connect with the Refer to tensionetensione
ssembly
the hydraultensioner.
the hardwarr assembly dr must be as
Picture 8
ic hose to th
re assembly drawing (HT‐ssembled on
8A – Feature
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
he hydraulic
drawing (HF‐xxxx) listed n the load co
es of the Hy
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
pump and t
F‐xxxx) listedin Section 4
oupling for it
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the quick dis
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sioner HT‐66
373A40
GE DRAWING NU
s‐connect co
2.0 of this manual to detperation.
691 and HT‐8
083
MBER
Page2
oupler suppli
manual and ttermine how
8049
B
REV
20of37
ied
the w the
Note: Bethe stud'spray lubprocedur Assembly1. Ope
frohyd
2. Pla
3. Inseto cscreIM‐
4. Usitur
5. RetPU
6. Pla
Figure 8B –
efore thread's and the pubricant to thre will ease
y sequence ien the hydram the pullerdraulic pump
ce the spann
ert the pullecross‐threadew shim kit ‐336 (GE VEN
ng an Allen n.
tighten the pLLER SCREW
ce the foot o
– Cross‐secti
ing the pulleuller screw'she puller screassembly an
is as followsaulic return r tool into thp)
ner ring on t
er screw intod the puller to ease remNDOCS 373A
wrench, tigh
puller screw W.
over the pul
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
ion View of
er screw ints conical threw. Do not und assure po
: valve on thehe pump rese
the nut.
o the taperedscrew. Someoval of pulleA4074) for u
hten the pul
by hand unt
ler screw an
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
Hydraulic Te
o the stud, creads. Applyuse “Never ositive mati
e pump to alervoir. (This
d thread of te cases mayer screw aftese of puller
ler screw an
til it is fully i
nd orientate
‐369
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ensioner HT‐
carefully chey a light coatSeize” on thng of the th
llow hydraul is automati
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nd then back
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it into posit
373A40
GE DRAWING NU
‐6691 and H
eck the cleat of clean tuhe conical threads befor
lic fluid to bec on the air‐
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k off the pull
O NOT BACK
tion.
083
MBER
Page2
T‐8049
anliness of burbine oil or hreads. This re tightening
e pushed ba‐operated
en. Be sure GT‐6516 pulstruction ma
er screw 1/2
OFF THE
B
REV
21of37
both a
g.
ack
not ler anual
2 a
7. ThrintegapTEN
8. Plaof t
9. Tigcyli
10. Actthuforwremcon
11. Con
ass 8.3 Bleed Bleeding
read the tenernal stop inp should be 1NSIONER AG
ce the guardthe stud.
hten the knuinder. There
tivate the cuumb and pulward until itmove thumbnnected to th
nnect the hyembled and
ding Hydrau
of the hydra
sioner onto nside the ten1/16” [1.6mGAINST THE
d over the te
urled interlo should be n
stom conneling the tabst locks into t, Ensure conhe pump.
Pictu
ydraulic pum ready for us
lic System
aulic system
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
the puller scnsioner will cm] to 3/16”FOOT.
ensioner and
ock fitting byno gap betw
ector from ths with your fhe hydraulicnnection is fi
ure 8C ‐ Activ
mp to the tense.
m is not nece
Pull tabs with fingers
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
crew until it cause a gap [4.8mm]. DO
d position th
y hand until ieen the tens
he rear of gufore finger ac cylinder. Reirmly engage
vation of the
nsioner. The
ssary with th
‐369
m
lightly stopsin between O NOT ATTE
he guide pin
it firmly pressioner the in
uard by pushnd middle fielease fingeed or else th
e safety inte
tensioner sh
his tensione
Pull tawith fing
Pushwith
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rlock
hould now b
er design.
bs gers
h center h thumb
083
MBER
Page2
te that the d tensioner. GHTEN THE
e in the bac
the hydraulng.
center with ythe assemblytabs and ther will not be
be complete
B
REV
22of37
The
kside
lic
your y en
ly
9.0 Stud The studtensioninthis man 9.1 Tensi After theto the 50
The safetat all tim
Before thstud's anlubricantthe threa
Do not edamage
Do not tibefore atinstalled
Flang
Turbine
Coupling
9.2 Remo The tens
Tensioning
s will be tenng sequenceual.
ioning at 50
e tensioner is0% level in ac
ty interlock mes when the
hreading thend the pullert to the pulleads before t
xceed the mthe stud and
ighten the nttempting to, the tool co
ge Position
e to Couplin
g to Generat
oving the Te
ioner remov
sioned in twe for each fla
% pressure
s properly inccordance w
guard muste tensioner
e puller screr screw's coner screw. Thtightening. D
maximum prd puller scre
nut while theo tighten thould jump of
Stu
g 2[71
tor 2[71
ensioner fro
val is accomp
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
wo steps, at 5ange joint as
nstalled applwith the follo
Wt be in place is pressurize
Cew into the snical threadhis procedurDo not use “
Cressure markew.
Ce tool is come nut with tff the stud w
ud Size
‐3/4" 1 mm]
‐3/4" 1 mm]
m an Install
plished by th
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
50% pressurdefined on
ly hydraulic owing table.
WARNING at all timesed otherwis
CAUTION stud, carefus. Apply a lire will ease a“Never Seize
CAUTION ked on the t
CAUTION ming up to pthe spanner while coming
50% Pre
10,000[690 b
10,000[690 b
ed Stud
he follows st
‐369
m
re and at finathe record s
pressure to
s. Keep handse personal i
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tensioner. Ex
ressure; waring. If the tg up to pres
essure
0 psi bar]
0 psi bar]
teps:
373A40
GE DRAWING NU
al pressure. sheets found
the tool. Bri
ds out of desinjury can o
e cleanlinesclean turbinnd assure ponical thread
xcessive pre
it until prestool is not pssure.
50%
Do noDo
Do noDo
083
MBER
Page2
Follow the d at the end
ing the press
signated areccur.
s of both thne oil or a spositive matinds.
essure can
ssure is achieproperly
% Stretch
ot measurenot use
ot measurenot use
B
REV
23of37
of
sure
eas
e pray ng of
eved
1. RP
2. Ure
3. U
4. R
5. UhD
6. R
7. Mre
NotstuinstGT‐con
9.3 Tensi Repeat thhave beevalues ar
The safetat all tim
Before thstud's anlubricantthe threa
Do not edamage
elease the hump Kit or b
Unscrew the emove the g
Unscrew the
emove the f
Unscrew the ammer or th
Do not use an
emove the s
Move the tooecord sheets
te: If unabled and removtruction man‐6516 pullerntacting Rive
ioning at Fin
he pulling anen tensionedre listed in th
ty interlock mes when the
hreading thend the pullert to the pulleads before t
xceed the mthe stud and
hydraulic preby opening t
knurled integuard from t
tensioner fr
foot from th
puller screwhe use of a 3n impact wre
spanner ring
ol to the nexs at the end
e to remove ve tension frnual IM‐336 screw instaerhawk Com
nal Pressure
nd tightenind, measure the following
guard muste tensioner
e puller screr screw's coner screw. Thtightening. D
maximum prd puller scre
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
essure by eithe valve on
erlock fittinghe tensione
rom puller sc
e puller scre
w using an Al3‐4’ breaker ench as this
g from the nu
xt bolt hole fof this manu
puller screwrom stud ret (GE VENDOllation shimpany or thru
g procedurehe final studg table.
Wt be in place is pressurize
Cew into the snical threadhis procedurDo not use “
Cressure markew.
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
ther releasinthe Manual
g (clamping sr.
crew.
ew.
llen wrench.bar may be can damage
ut.
ollowing theual.
w from tensioturning it to OCS 373A407s. The latesu www.river
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s. Keep handse personal i
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switch on thnd leave the
e end of the
e Allen wreno loosen thescrew. (see
pattern fro
eassemble tunloaded staedure to tenay be obtain
essure. Afterure and requ
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e cleanlinesclean turbinnd assure ponical thread
xcessive pre
083
MBER
Page2
he AP‐0532 e valve open
guard and
nch with a e puller screwnote below
m the stretc
tensioner onate. Follow sion studs uned by
r all of the stuired stretch
signated areccur.
s of both thne oil or a spositive matinds.
essure can
B
REV
24of37
.
w. )
ched
nto
using
tuds h
eas
e pray ng of
Do not tibefore atinstalled
Flang
Turbine
Coupling
Firmly tigwrench a Incorrectmeasurestretch v Have fina 10.0 Thre 10.1 Thre
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ighten the nttempting to, the tool co
ge Position
e to Couplin
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t stretch valu the initial leariations can
al stretch va
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ead Locking
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g 2‐[71
tor 2‐[71
ylindrical nut ring.
ues can be cength of the n also be co
lues approve
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215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
Ce tool is come nut with tff the stud w
ud Size
‐3/4" 1 mm]
‐3/4" 1 mm]
ts with appro
corrected by studs and rerrected by th
ed by the su
ge Plug Insta
Picture 10A
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
CAUTION ming up to pthe spanner while coming
Final Pre
19,500[1345 b
19,500[1345 b
oximately 20
uninstallingepeat the inhe same me
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k Locknut
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it until prestool is not pssure.
Fina
0.011[0.28 mm
0.011[0.28 mm
N∙m] of torqu
l of the selecnstructions st
r the installa
(R
083
MBER
Page2
ssure is achieproperly
al Stretch
1" ‐ 0.013" m ‐ 0.33 mm
1" ‐ 0.013" m ‐ 0.33 mm
ue using the
cted studs. Rtuds. Excess
ation.
2) SpannerRing Holes
B
REV
25of37
eved
m]
m]
e pin
Re‐sive
Mechanionto the torque thto the vaarea of th
S
[
10.2 Win Refer to determin
Tools T 1/ 1/
cal lock nutsstud check he set screwlues specifiehe web crea
Stud Size
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s Required: orque Wren/2” Allen Dr/8” Allen Dr
Stud
s have two sto be certain
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215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
set screws lon the set scrues specifiedcreated by thsired locking
Set Scr
3/8"‐
drawing (HFrequired for
ure 10B – W
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ocated in therews are freed in the follohe set screw action.
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Windage P
Locking Set S
083
MBER
Page2
ding the nut is tensioneded and torquf the nut in t
que
‐ 250 in∙lbs– 28.2 N∙m]
manual to
Plug
Screws
B
REV
26of37
d, ued the
1. B2. In3. T4. C
Follow inconical thby conta 11.0 Stud 11.1 Han Proper lifnot drop 11.2 Stud
The safetwhen the
Before thstud's anlubricantthe threa
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nstruction mhreads windcting Riverh
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ty cage muse tensioner
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xceed the mthe stud and
ighten the nttempting to, the tool co
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nal threads ige Plug Fullycrews to 80‐must rest a
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maximum prd puller scre
nut while theo tighten thould jump of
re assembly drawing (HT‐ssembled on
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
in stud are cy, Tighten to‐90 in‐lbs (3‐minimum of
57 (GE VENDe plugs on Rny or thru w
e used whener on the op
We at all timeed otherwis
Cew into the snical threadhis procedurDo not use “
Cressure markew.
Ce tool is come nut with tff the stud w
drawing (HF‐xxxx) listed n the load co
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
clean and freo 200‐250 in‐‐4 Nm) Torqf .12” (3 mm
DOCS 373A40iverhawk stuwww.riverhaw
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WARNING s. Keep hanse personal i
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F‐xxxx) listedin Section 4
oupling for it
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parts of the apersonnel.
esignated arccur.
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xcessive pre
it until prestool is not pssure.
2.0 of this manual to detperation.
083
MBER
Page2
que
stud
cedure for tmay be obta
assembly. D
reas at all tim
s of both thne oil or a spositive matinds.
essure can
ssure is achieproperly
manual and ttermine how
B
REV
27of37
he ained
Do
mes
e pray ng of
eved
the w the
Section 8
Disassem1. If p
inststoset
2. Usito rcon(GEstuww
Do 3. Wit
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5. Inseto c
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8.0 contains
mbly sequencpresent, remtructions frop the windascrews.
ng a wire brremove any ntinue until AE VENDOCS 3ds. The lates
ww.riverhaw
o not use a h
th an Allen‐w
ce the spann
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diagrams of
ce is as folloove the winom section 1ge plug from
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hydraulic ten
wrench loose
Pic
ner ring on t
er screw intod the puller
wrench, tigh
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
f the tension
ws: dage plugs f10.2. It may bm rotating, o
53) and shoposits which ms removed fror cleaning pmay be obtai
Wnsioner to re
en the two l
cture 11A ‐ L
the nut.
o the taperedscrew. (do n
hten the pul
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
ner equipme
from the stube necessaryone to remov
p air, clean thmay have acrom the threprocedure oned by cont
WARNING emove a stu
ocking set sc
Loosening of
d thread of tnot use pulle
ler screw an
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ent.
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ud with dam
crews but do
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tapered threduring servicw instructional threads onrhawk Comp
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screws
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k off the pull
083
MBER
Page2
allation ches: one toot misplace t
ead of the stce. Do not n manual IMn Riverhawk pany or thru
al threads.
ve from the
en. Be sure disassembly
er screw 1/2
B
REV
28of37
o the
ud
M‐220
nut.
not y)
2 a
7. HanPU
8. Pla
9. ThrstoshoTEN
10. Plaof t
11. Tigcyli
12. Actthuforwthuthe
13. Con
ten
14. Opefrohyd
nd tighten thLLER SCREW
ce the foot o
read the tenp inside the ould be 1/16NSIONER AG
ce the guardthe stud.
hten the knuinder. There
tivate the cuumb and pulward until itumb, Ensure e pump.
nnect the hynsioner guard
en the hydram the pullerdraulic pump
he puller scrW.
over the pul
sioner onto tensioner w
6” [1.6mm] tGAINST THE
d over the te
urled interlo should be n
stom conneling the tabst locks into tconnection
Pictur
ydraulic hosed.
aulic return r tool into thp)
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
rew by hand
ler screw an
the puller scwill cause a go 3/16”[4.8mFOOT.
ensioner and
ock fitting byno gap betw
ector from ths with your fhe tensioneis firmly eng
re 11B ‐ Acti
e from the h
valve on thehe pump rese
Pull tabs with fingers
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
until it is fu
nd orientate
crew until it gap in betwemm]. DO NO
d position th
y hand until ieen the tens
he rear of gufore finger ar. Release figaged or els
ivation of th
ydraulic pum
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lly inserted.
it into posit
stops. Pleaseen the foot OT ATTEMPT
he guide pin
it firmly pressioner the in
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mp to the in
llow hydraul is automati
Pull tawith fin
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DO NOT BA
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erlock
terlock fittin
lic fluid to bec on the air‐
abs ngers
nter umb
083
MBER
Page2
ACK OFF THE
the internaner. The gap EN THE
e in the bac
the hydraulng.
center with ythe assemblyd then removbe connecte
ng on the
e pushed ba‐operated
B
REV
29of37
E
l
kside
lic
your y ve ed to
ack
15. Ap
T
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16. Tur
a tu
17. Rel 11.3.1 Re The tens 1. Rel
Kit
2. Unsthe
3. Uns
4. Rem
5. Unsor tan
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7. Mo 12.0 Stor Follow thlong term If any dainspectio
pply the appr
Flange Pos
Turbine to Co
oupling to Ge
rn the spannurn.
ease the hyd
emoving the
ioner remov
ease the hydor by openin
screw the kne tensioner.
screw the te
move the foo
screw the puthe use of a impact wren
move the sp
ove the tool t
rage Instruct
hese directiom storage an
mage is obseon.
ropriate hyd
sition
oupling
enerator
ner ring with
draulic press
e Tensioner
val is accomp
draulic pressng the valve
nurled interl
ensioner from
ot the puller
uller screw u3‐4’ breakernch as this ca
anner ring f
to the next b
tions
ons to propend shipment
erved, conta
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
draulic pressu
the pin wre
sure.
from a Stud
plished by th
sure by eithe on the Man
ock fitting a
m puller scre
r screw.
using an Aller bar may bean damage t
rom the nut
bolt hole in t
erly store you.
act the River
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
ure per this
Stud Size
2‐3/4" [71 mm]
2‐3/4" [71 mm]
ench. Loosen
d
he follows st
er releasing nual Pump K
t the end of
ew.
en wrench. Te necessary tthe puller sc
t.
the pattern.
ur hydraulic
rhawk Comp
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m
table.
n and turn th
teps:
the hand swKit and leave
f the guard a
Tapping the Ato loosen thcrew.
.
tensioner a
pany to sche
373A40
GE DRAWING NU
Final Pre
19,500[1345
19,500[1345
he nut appro
witch on the the valve op
and remove
Allen wrenche puller scre
nd hydraulic
dule a main
083
MBER
Page3
essure
0 psi bar]
0 psi bar]
oximately 3/
AP‐6048 Pupen.
the guard fr
h with a hamew. Do not u
c pump kit fo
tenance
B
REV
30of37
/4 of
ump
rom
mmer use
or
12.1 Hyd Refer to revision m 12.2 Hyd Check th
1. C2. K3. In
If any dainspectio Place the Coat the shipping 12.3 Stor Secure ththe supp Seal the and grit. 13.0 Freq This sectnot solve Q: A:
C Ye
draulic Pump
the Hydraulmay be obta
draulic Tensi
e tensioner lean puller snurled internspect the te
mage is obseon.
e protective
hydraulic tecontainer.
re shipping c
he hydrauliclied wood b
original ship
quently Aske
ion containse your proble
an I rent a h
es, Riverhaw
p Kit Storage
ic Pump Kit ained by con
oner Storag
for any damscrew and chrlock fitting sensioner gua
erved, conta
plastic cap o
ensioner wit
container
pump and hraces.
pping contain
ed Question
s some frequem, contact
ydraulic ten
wk has renta
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
e
Instruction Mntacting Rive
ge
mage heck for anyshould be cleard for any s
act the River
on the guard
h a light coa
hydraulic ten
ner and stor
ns
uently askedthe Riverha
nsioner kit?
l tensioner k
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
Manual, IM‐erhawk Comp
debris and ean and freesigns of dam
rhawk Comp
d’s knurled in
at of oil and p
nsioner into
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d questions awk Compan
kits available
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and problemny thru our w
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uards must b
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otected from
ms. If the stepwebsite, ema
f our hydrau
083
MBER
Page3
4058). The lahawk.com.
be replaced.
tenance
o the origina
ontainers usi
m moisture, s
ps listed herail, or phone
ulic tensione
B
REV
31of37
atest
.
l
ing
sand,
re do e call.
ers.
Q: A:
Ate Nfrmst
Rcesh
If inN
Q: A:
Thsh Dprefr
Q: A:
Thla Rp
Q: A:
Th If temlo
tensioner hensioner on
o. Both the rom the wormust be usedtud in place
iverhawk caertification should also b
a stud mustndelible, brigote the loca
he hydraulichort of the f
o not increaressure. Instecheck the srom the hole
he hydraulicarger than th
emove the sressure. Re‐
he tensioner
the nuts caensioner mamake it hardeoosened. Che
has pulled itsthis stud?
tensioner anrk area. If thed to remove will lead to a
n supply a resupplied wite returned t
t be left in pght‐colored pation of the d
c tensioner hinal stretch t
ase the hydratall the tensitretch mease and re‐mea
c tensioner hhe final stret
stud from thmeasure the
r is at its fina
nnot be loosximum, the er to removeeck for and r
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
self out of th
nd the stud e stud is tenthe damagea safety haza
eplacement h the hardwto Riverhawk
lace, paint tpaint. Notifydamaged stu
has been taktarget. Wha
aulic pressuioner and resurement. If asure the stu
has been taktch target. W
e bolt hole. e stud's initi
al pressure,
sened at thepressure wie the nut. Chremove any
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
he stud's con
may have besioned, a Nued stud by drard on futur
stud and nuware set (seek for inspect
he damagedy the appropud in the ser
ken up to its t is the next
re. Check if te‐pressurize tthe stretch ud's initial le
ken up to its What is the n
Check if theal length the
but the nut
e final pressull not help aheck the nutcorrosion a
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m
nical threads
een damageut Buster reprilling out thre outages.
ut based on e section 4.2)tion and rep
d stud with apriate GE Safrvices notes
final pressut step?
the hydraulithe tensionevalue is still ength then t
final pressunext step?
e hydraulic pen try to inst
cannot be lo
ure, continuand can be dt to see if its round the n
373A40
GE DRAWING NU
s. Can I conti
ed and must pair kit, frome nut. Leavi
the initial w). The damaair.
a generous afety and Servfor the mac
re. The final
ic pump is seer to the finashort, remory to install
re. The final
pump is set ttall the stud
oosened.
ally increasinangerous anset screws hut's threads
083
MBER
Page3
inue using a
be removedm Riverhawkng a damage
weight ged tension
amount of vice personnchine.
l stretch leng
et to the righal pressure tove the stud the stud aga
l stretch leng
to the right again.
ng up to nd in some chave been s.
B
REV
32of37
d k, ed
er
nel.
gth is
ht then
ain.
gth is
cases
Q: A:
H Thd
Q: A:
Dw Dhyda
Q: A:
Th Caspgu
Q: A:
Th Ththnth
ow do I clea
he conical thescribed in s
uring the iniwrong.
o not proceydraulic tenamaged.
he hydraulic
heck the hosssembled coroblem contuidance.
he hydraulic
he hydraulichread lockinecessary to hreads off th
an the conica
hreads are bsection 5.2.2
itial steps of
ed. Contact sioner has a
c pump appe
se connectioorrectly as shtinues, it ma
c hose has a
c fitting is shg compoundadjust this che tube or ho
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
al threads on
best cleaned 2
f removing a
Riverhawk f limited stro
ears to be lea
on to the hydhown in sectay be necess
collar on it t
own in sectid. This prevecollar with a ose end.
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
n a stud?
using a spir
a tensioned s
for assistancoke and may
aking.
draulic pumtion 7.2, it mary to open
that can't be
ion 7.2. The ents the collaset of vise‐g
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al wound br
stud, the stic
ce. With the y not work p
p. If the 1/4may look like the pump k
e moved by h
collar is somar from movgrip pliers. B
373A40
GE DRAWING NU
rass brush in
ck‐out lengt
wrong stickroperly and
4" high press the pump isit. Contact R
hand
metimes heldving too easie careful to
083
MBER
Page3
n a drill as
h is found to
‐out length, can be
sure fitting iss leaking. If tRiverhawk fo
d in place wiily. It may benot strip the
B
REV
33of37
o be
the
s not the or
ith a e e
14.0 Rev
RevisioLette
B
A
‐
vision History
on er
Ef
O
S
F
y
ffective Date
Oct 27, 2017
ep 18, 2017
eb 26, 2015
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
e Descri
126T7
Added
Releas
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
iption
7078 applica
d GE 126T70
sed
‐369
m
tion used HT
078 to title p
373A40
GE DRAWING NU
T‐6691
page and sec
083
MBER
Page3
ction 2
B
REV
34of37
Appendix
STRETCHTHE GAS
TURBINE
DATE:
TECHNIC
SUPERVIS
HOLE NU
1
9
2
10
3
1
4
12
5
13
6
14
7
15
8
16
x A1
H RECORD SHTURBINE TO
E NUMBER:
CIAN:
SOR:
UMBER
1
9
2
0
3
1
4
2
5
3
6
4
7
5
8
6
HEET FOR O LOAD COU
STARTING L
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
UPLING
LENGTH
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
FINA
‐369
m
L LENGTH
373A40
GE DRAWING NU
FI
083
MBER
Page3
NAL STRETCH
B
REV
35of37
Appendix
STRETCHTHE LOA
TURBINE
DATE:
TECHNIC
SUPERVIS
HOLE NU
1
9
2
10
3
1
4
12
5
13
6
14
7
15
8
16
x A2
H RECORD SHD COUPLING
E NUMBER:
CIAN:
SOR:
UMBER
1
9
2
0
3
1
4
2
5
3
6
4
7
5
8
6
HEET FOR G TO GENERA
STARTING L
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
ATOR
LENGTH
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
FINA
‐369
m
L LENGTH
373A40
GE DRAWING NU
FI
083
MBER
Page3
NAL STRETCH
B
REV
36of37
Appendix
EC Decl ManufacAddress: The hydrapplying tensione All applicfulfilled idescribed FurthermEN ISO 90 Consult tidentifiessignature
x A3
aration of
cturer:
raulic pump tension to lad hydraulica
cable sectionn the designd in this man
more, this eq001:2008
the Declarats the authore.
f Conformi
Riverhawk215 ClintoNew Hartf
and bolt tenarge bolts thally.
ns of Europen and manufnual. Refere
quipment ha
ion of Confoized Riverha
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
ty
k Companyon Road ford NY, 134
nsioning toolhat are spec
ean Directivefacture of thnce also ISO
s been man
ormance inclawk represe
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
413, USA
l described iifically desig
e 2006/42/ECe hydraulic
O 12100:2010
ufactured un
luded with tntative, app
‐369
m
in this manugned by Rive
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