ilp 25,33 - palfinger · ilp - liftgate pallet pro description page lifting gear 3 pins &...

ILP 25,33

PARTS MANUAL

ECN-M0XXX Rev. 1.2, Date 04-18-2014 Part #90-0114-000

PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703

Tel (888)-774-5844 Fax (562)-924-8318

PALFINGER Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619

Tel (609)-587-4200 Fax (609)-587-4201

Visit our website at www.palfinger.com for up to date information and notifications

If you received this product with damaged or missing parts,

Please contact PALFINGER Liftgates at (888)-774-5844

http://www.palfinger.com/

Built to Deliver - Every Time

INDEX

ILP - liftgate

Pallet Pro

Description Page

LIFTING GEAR 3

PINS & BUSHINGS 4

BED EXTENSION 5

PLATFORM steel / steel 6

PLATFORM aluminum / aluminum 7

PLATFORM steel / aluminum 8

CONTROL SYSTEM 9

CYLINDER AND COMPONENTS 10

PUMP BOX 11

POWER PACK (EARLY VERSION) 12

POWER PACK (NEW VERSION) 13

HYDRAULIC PIPE 14

Important gate information:

On top of the tube on the

drivers side

PALFINGER Liftgates, LLC.

572 Whitehead Road,Trenton, NJ 08619

Tel: (609) 587-4200, Fax: (609) 587-4201 2


15939 Piuma Ave, Cerritos, CA 90703

Tel: (888) 774-5844, Fax: (562) 924-8318


ILP LIFTING GEAR

No. Description Part no.

Lift arm - 800mm (31 ½") 426LA A

Lift arm - 900mm (35 ½") 426LA A-900

2 Main frame 426MF-A

3 Mount plate 426MP-A

4 Swinging fixture P-2006380

Parallel arm - 800mm (31 ½") 426PA-A

Parallel arm - 900mm (35 ½") 426PA-A-900

6 Wheel with hardware P-2003774

7 Rubber snubber with hardware P-1128624

8 Grease zerk P-2019653

9 Red cap P-1191680

10 Power pack lid 50-0113-020

11 Power pack box - enclosure 50-0113-000

5

1

Measure

1 25

5

4

6

7 10 11

3

Measure



Tel: (609) 587-4200, Fax: (609) 587-4201 3



Tel: (888) 774-5844, Fax: (562) 924-8318


ILP PINS & BUSHINGS


PINS

1 Pin lift arm, swinging fixture, tube P-1238286

2 Pin parallel arm, tube ; lift cylinder, lift arm P-1129102

3 Pin lift cylinder, tube ; tube, swinging fixture, lift arm P-1238277

4 Pin shackle, parallel arm P-1227943

5 Pin platform, shackle, lift arm P-1407655

BUSHINGS

6 Bushing lift arm, platform P-1403364

Bushing - steel platform shackle P-2004646

Bushing - alu plan platform shackle P-1403367

8 Bushing parallel arm, lift arm P-1403367

9 Bushing swinging fixture P-1278682

10 Torsion spring plastic tube P-1228526

HARDWARE

11 Coil spring - curb side P-1264848

12 Coil spring - driver side P-1264857


14 Red cap P-1191680

15 Bolt, pin lock P-2009212

KITS

Pin kit incl. hardware P-1407782

Bushing kit without no.10 (Torsion spring plastic tube) P-1407783

7

4

11

2

1

13 13

2

15 5 13 712

88 8

2 13

2

3

3

3

313

4 6

8 8 13

82 13

5 151311

8

76

99

1010

mm Part No.Inch

mm Part No.Inch

Measure

28 x 68

28 x 110

28 x 125

28 x 453

36 x 180

x

x

x

x

x

P – 1129102

P – 1238277

P – 1227943

P – 1407655

P – 1238286

/ x

/ x

/ x

32 / 28 x 31

32 / 28 x 36

32 / 28 x 48

P – 1403367

P – 1403364

P – 2004646

1 / 1 / x36 / 40 / 50 x 17 P – 1278682

mm Part No.Inch



Tel: (609) 587-4200, Fax: (609) 587-4201 4



Tel: (888) 774-5844, Fax: (562) 924-8318


ILP BED EXTENSION AND BUMPERS

No. Part no.

length 96" (2440mm) 426BEB-A

length 102" (2590mm) 426BEB-A-102

length 24" (610mm), width 3" (76mm) 1-0001924R-BO

length 24" (610mm), width 4" (101mm) - HD 1-0001924HDR

length 24" (610mm), width 4" (101mm) - HD with lights 1-0001924HDR-LC

1 Step length 20" (533mm), width 3" (76mm) 1-0001920R

length 24" (610mm), width 3" (76mm) 1-0001924L-BO

length 24" (610mm), width 4" (101mm) - HD 1-0001924HDL

length 24" (610mm), width 4" (101mm) - HD with lights 1-0001924HDL-LC

1 Step length 20" (533mm), width 3" (76mm) 1-0001920L

Rubber bumper 1-00021

Dock bumper - length 24" (610mm), width 3" (76mm) 1-0001924S

Dock bumper HD - length 24" (610mm), width 4" (101mm) 1-0001924HDS

Dock bumper HD with lights- length 24" (610mm), width 4" (101mm) 1-0001924HDS-OR

1 Step Dock bumper - length 20" (533mm), width 3" (76mm) 1-0001920S

Description

2 Step

DOCK BUMPER - CURB SIDE

BED EXTENSION

2 Step

KITS (Curb and driver side)

RUBBER BUMPER

DOCK BUMPER - DRIVER SIDE

1

4

3

2

2 Step

1

2

43

Measure

Measure length

Measure width



Tel: (609) 587-4200, Fax: (609) 587-4201 5



Tel: (888) 774-5844, Fax: (562) 924-8318


ILP PLATFORM

Steel platform

Shackles

No.5


1 Platform - steel/steel specific length and width size on request

2 Main section specific length and width size on request

3 Tip section specific length and width size on request

4 Shackle see above

5 Hinge - width 5 ⅜" (137mm) 4ILPH-A

6 Cart stop - curb side 1-00005L

7 Cart stop - driver side 1-00005R



10 Pin main section, tip section 4ILPP-A




14 Retainer, spring arm for 28mm pin 60-1012-001

Torsion bar - for 48" platform (63" length) P-1409441

Torsion bar - for 54" platform (63" length) P-1409441

Torsion bar - for 60" platform (48" length) 2-76001

16 Torsion bar retainer / eyenut P-2004522

15

MeasureMeasure

25-1009-200 P-1184926 4ILPSC-A 4ILPSD-A



Tel: (609) 587-4200, Fax: (609) 587-4201 6



Tel: (888) 774-5844, Fax: (562) 924-8318


ILP PLATFORM Cartstop - spring loaded

Aluminum platform

Shackles

No.5


1 Platform - alu/alu specific length and width size on request2 Tip section specific length and width size on request

3 Main section specific length and width size on request

4 Shackle see above

Hinge - width 2 ¾" (67mm) - 20mm hole P-1408512

Hinge - width 3" (77mm) - 20mm hole P-1408513

6 Cart stop lid - curb side P-2006698

7 Cart stop lid - driver side P-2006697



10 Pin main section, tip section P-67264894




14 Torsion bar P-9083175070

15 Torsion bar retainer P-9000000064

Plastic cap tip - curb side - with cart stops P-9083239000

Plastic cap tip - curb side - without cart stops P-9081336000

Plastic cap tip - driver side - with cart stops P-9083238000

Plastic cap tip - driver side - without cart stops P-9081336010

18 Plastic cap head - curb side P-9083229000

19 Plastic cap head - driver side P-9083230000

20 Sliding rod P-1406248

21 Spring P-1408661

22 Plastic hold down clip P-2004637

23 Plastic rod support P-1406245

24 Spring clip P-1406249

25 Plastic bracket P-2019337

26 Side profile bottom P-9832521700

27 Side profile top P-1244631

28 Clevis - curb side P-2005955

29 Clevis - driver side P-2005954


16

17

5

Measure

25-1009-200 P-1184926 4ILPSC-A 4ILPSD-A

30 30

62 3 10

101010

2716

26 27

2618

1727

2614

2726

8

7

4 25 99 4

5

8

5

12

1113

13

19

2829



Tel: (609) 587-4200, Fax: (609) 587-4201 7



Tel: (888) 774-5844, Fax: (562) 924-8318


ILP PLATFORM Cartstop - spring loaded

Steel-Aluminum platform

Shackles

No.5


1 Platform - steel/alu specific length and width size on request2 Main section specific length and width size on request

3 Tip section specific length and width size on request

4 Shackle see above

5 Hinge - width 5 ⅜" (137mm) 4ILPH-A

6 Cart stop lid - curb side P-2006698

7 Cart stop lid - driver side P-2006697



10 Pin main section, hinge 4ILPP-A




Torsion bar - for 48" platform P-9083175070

Torsion bar - for 60" platform P-9083175090

15 Torsion bar retainer / eyenut P-2004522

Plastic cap tip - curb side - with cart stops P-9083239000

Plastic cap tip - curb side - without cart stops P-9081336000

Plastic cap tip - driver side - with cart stops P-9083238000

Plastic cap tip - driver side - without cart stops P-9081336010

20 Sliding rod P-1406248

21 Spring P-1408661

22 Plastic hold down clip P-1406247

23 Plastic rod support P-1406245

24 Spring clip P-1406249

26 Side profile bottom P-9832521700

27 Side profile top P-1244631

28 Pin tip section, hinge P-67264894


30 Flat bar, for steel main, weld on 21-0114-000

14

16

17

3 2

44

5 56 7

8

8

99

13

10

1113

12

1415

2727 17

26

1626

10

28

28

Measure

25-1009-200 P-1184926 4ILPSC-A 4ILPSD-A

29

29

.30



Tel: (609) 587-4200, Fax: (609) 587-4201 8



Tel: (888) 774-5844, Fax: (562) 924-8318


ILP CONTROL SYSTEM


1.1 2 Button hand control with coil (shown in picture) P-72916816

1.2 2 Button hand control with coil and 4way plug P-72916816P

1.3 2 Button hand control with coil and 7way plug P-1300135

2.1 Plug, 4 way (shown in picture) 3-00010

2.2 Plug, hella, 7 way P-1237109

3.1 Socket, 4 way (shown in picture; missing socket lid) 3-00011

3.2 Socket, hella, 7 way w/ seal P-1299912A

4 Holster for hand control 1-00050

5 Cable for solenoid valve P-67254198

6 Toggle switch P-2004565

7 Cab on/off switch 70-1012-002

8 Bracket 70-1012-001

9 Kit, cab on/off switch, incl. switch and wire (not shown above) 70-0312-100

10 Power down harness 70-1011-100

1

3

2

4

5 7

8

6

10



Tel: (609) 587-4200, Fax: (609) 587-4201 9



Tel: (888) 774-5844, Fax: (562) 924-8318


ILP CYLINDER AND COMPONENTS

No.1 Lift cylinder

No.2 Parallel arm


Piston rod diameter- lift cylinder 63mm (2 ½'')

compressed length - lift cylinder 509mm (20")

1 Lift cylinder without release valve 63.28.509 P-1340602

Parallel arm - 800mm (31 ½") P-2005868

Parallel arm - 900mm (35 ½") P-2004720

4 Piston rod P-1400645

5 Rebuild kit P-1407784

6 Adaptor / hose fitting P-1188263

7 Restrictor no.2 P-1365484

8 Release valve P-67282345

9 Bushing P-1403367


11 Sleeve P-1097838

12 Clamp P-68430828

14 Hydraulic hose P-2021337


23 Red cap P-1191680

2

Measure

Measure

Measure

5

4

67

8

2223

1023

9

9

14

.11



Tel: (609) 587-4200, Fax: (609) 587-4201 10



Tel: (888) 774-5844, Fax: (562) 924-8318


ILP PUMP BOX


1 Pump box, kit, contains numbers 2 and 3 50-0113-000

2 Pump box base 50-0113-005

3 Pump box lid 50-0113-020

4 Grommet kit, contains all four grommets 99-8713-016

5 Wing screw, M8 - 1.25 x 16 mm ES6456

6 Washer, flat, M8 EK2929

7 Hex head cap screw, M8 - 1.25 x 30 mm P-1400489

8 Nut, nylock, M8 - 1.25 EM 705

2

3

4

5

6

7

8



Tel: (609) 587-4200, Fax: (609) 587-4201 11



Tel: (888) 774-5844, Fax: (562) 924-8318


ILP POWER PACK (EARLY VERSION)until January 2013


1 Power pack, kit, incl. pump box (not shown above) P-2020860

2 Motor 12 Volt P-2020866

3.1 Carbon brushes kit (4 pieces) - since 2001 P-1410330

3.2 Carbon brushes kit (4 pieces) - till 2001 P-1407399

4 Pump incl. coupler, pipe, filter P-2020618

5 Oil reservoir P-1404306

6 Shuttle valve P-2005141

7 Pressure control valve P-1404297

8 Motor solenoid P-1404303

9 Pressure gauge P-1405397

10 Fitting - 90˚ Elbow P-1232266

11 Breather cap P-1404487

12 Clamp kit for oil reservoir P-1404308

13 Hydraulic hose P-2005387

14 Drain plug P-66373088

15 Pump filter P-2018681

16.1 Coupler ¾" x ⅞" (18mmx23mm) - early style P-1406291

16.2 Coupler ¾" x 1-⅜" (18mmx34mm) - new style P-2020617

17 Sealing ring P-2009743

.16.2

.16.1

23

15

416

9

511

6 78

13

10

12

14

17



Tel: (609) 587-4200, Fax: (609) 587-4201 12



Tel: (888) 774-5844, Fax: (562) 924-8318


ILP POWER PACK (NEW VERSION)


1.1 Power pack complete with box (not shown) 50-0113-001

1.2 Power pack solely 50-0313-950

2 Motor 12 Volt 80-1411-101

3 Motor solenoid 80-1411-102

4 Brackets for solenoid 50-0313-956

5 Check valve pilot 50-0313-952

6 Pump 80-1411-917

7 Oil reservoir (plastic) 50-0313-958

8 Relief valve 50-0313-953

9 Breather cap 50-0709-914

10 Clamp kit for oil reservoir 50-0313-954

11 O-ring (not shown) 50-0709-913

13 Fitting - 90˚ Elbow 50-0313-955



Tel: (609) 587-4200, Fax: (609) 587-4201 13



Tel: (888) 774-5844, Fax: (562) 924-8318


ILP HYDRAULIC PIPE


1 Hydraulic pipe set - without hoses P-1201034

2 Bulk head fitting - 90˚ elbow P-1111066

3 Tee- Fitting P-1111075

4 Strap - one side P-1278692

5 Hydraulic hose - to cylinder P-70605848

6 Hydraulic hose - to power pack P-2021335

7 90˚ elbow fitting P-1232266

8 Olive P-1130927

1 22 3

65 5

4

77



Tel: (609) 587-4200, Fax: (609) 587-4201 14



Tel: (888) 774-5844, Fax: (562) 924-8318

ilp 25,33 - palfinger · ilp - liftgate pallet pro description page lifting gear 3 pins &...

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