DIEMAKERS’ SUPPLIESPlain Bearing Components • Pressroom Accessories • Gold Bond • Ball Bearing Components

★Guadalajara

Querétaro★

★Dallas, TX

★Chicago, IL ★

Cleveland, OH★Dayton, OH

★Ionia, MI

Ithaca, MI★

Ivyland, PA★

★Los Angeles, CA

★Beaver Dam, WI

Novi, MI★

★Olive Branch, MS

Union, NJ★

Danly Die Set

Air Presses

Air Toggle Presses

Die Design Software

Die Sets (Steel And Aluminum)Ball Bearing Bushing Die SetsPlain Bearing Die Sets

Catalog Die Sets

Steel Plate

IEM ProductsCam UnitsGib AssembliesKeeper Blocks/Guide BlocksKeeper & Gib PlatesLifter Pins & Lugs Spool Type Pad RetainersSpring Cages/Spring GuardsGuiding SystemsWear PlatesWear Strips & Wear Ways

In-Die Tapping Units

Metric ComponentsPunches

Basic Series Ball Lock SeriesVariable Precision Series

Springs (Inch and Metric)

Nitrogen Gas Springs

Thread Form Products

Urethane Products

Strategically Located To Serve You Better

Separate Literature Is Available On These Quality Danly Products

To help assure you of prompt service and delivery,Danly has developed an extensive network ofdistributors, manufacturing and stocking branchesthroughout the United States, Canada and Mexico.Component and material inventories at theselocations help us ship most critical items right away.

For special orders or special project requirementsour manufacturing branches have the equipment andthe technology to turn jobs around fast.

Put the Danly network to work for you. Call ustoday. We've got the service you've been looking for.

North American Branch and Factory Locations

Table of Contents

PLAIN BEARING COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-18

PRESSROOM ACCESSORIES & SUPPLIES . . . . . . . . . . . . . . . . . . . . . . . . .19-29

GOLD BOND FASTENERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-33

BALL BEARING COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-46

PLAIN BEARING COMPONENTS

DEMOUNTABLE BOSSES . . . . . . . . . . . .16DEMOUNTABLE BUSHING CLAMP DATA . . .14PLAIN BEARING BUSHINGS . . . . . . . .11-12PLAIN BEARING GUIDE POSTS . . . . . . .6-10PRESS FIT BUSHINGS . . . . . . . . . . . . . .15SELF-LUBRICATING BUSHINGS . . . . . . . . .13SHOULDER BUSHINGS . . . . . . . . . . . . .18SHOULDER GUIDE POSTS . . . . . . . . . . .17PRESSROOM ACCESSORIES & SUPPLIES

BUTTON HEAD SOCKET CAP SCREWS . . . .27DOWEL PINS . . . . . . . . . . . . . . . . . .26FLAT HEAD SOCKET CAP SCREWS . . . . . .28HOIST RINGS . . . . . . . . . . . . . . . . . .29LUBRICATION SUPPLIES . . . . . . . . . . . . .14PRY BARS . . . . . . . . . . . . . . . . . . . . .21PUNCH SHANKS . . . . . . . . . . . . . . . . .22ROLLER STOCK GUIDES . . . . . . . . . . . .19SOCKET HEAD CAP SCREWS . . . . . . .23-24SOCKET SCREW KEYS . . . . . . . . . . . . . .22STOCK PUSHERS . . . . . . . . . . . . . . . . .20STRIPPER BOLTS . . . . . . . . . . . . . . . . .25

GOLD BOND FASTENERS

CLAMPS . . . . . . . . . . . . . . . . . . . . .33HEX HEAD BOLTS, NUTS & WASHERS . . .31SWIVEL HEAD BOLTS, NUTS & WASHERS .32T-SLOT BOLTS & NUTS . . . . . . . . . . . .30BALL BEARING COMPONENTS

BUSHINGS . . . . . . . . . . . . . . . . . .38-39CAGES & GUIDE POSTS . . . . . . . . .34-37CLAMPING DATA . . . . . . . . . . . . . . . .46LUBRICATION RECOMMENDATION . . . . . .46MISCELLANEOUS COMPONENT PARTS . . . .46SELECTION CHARTS & DATA . . . . . .40-44

Alphabetical Listing

Terms & Conditions

1. CHANGES: Buyer agrees not to make changes to the materials,specifications or to the delivery schedule set forth on the face hereof withoutthe prior written consent of Seller.

2. PAYMENT: All amounts payable shall be paid in United States funds.Should Seller at any time consider that conditions do not warrant shipment onthe terms of payment stated in this contract, Seller shall have the right tochange the terms of payment and/or require payment as a condition ofshipment, notifying Buyer whenever this right is exercised. Seller shall not berequired to proceed or continue with performance of Buyer’s order while Buyeris in default under this or any other contract with Seller or upon the dissolution,liquidation, suspension of business or insolvency of Buyer or thecommencement of any proceeding under any bankruptcy or debtor law by oragainst Buyer. If progress payments are specified herein, Seller may suspendproduction, shipment or delivery until all such payments then due are paid in fullby Buyer. Acceptance by Buyer of each delivery shall constitute a separatecontract with respect to the amount thereof. Seller may recover for eachshipment as a separate transaction, without reference to any other shipment.

3. EXCUSABLE FAILURE TO PERFORM: Failure of Seller to make deliverywhen due, if such failure is due to any contingency beyond the control of Sellersuch as, but not limited to, acts of God, bad weather, strikes or other labordisturbances, shortages of or inability to obtain raw materials, utilities, fuel,transportation or equipment, fire, floods, explosions or other casualties, wars orcivil disturbances, insurrection or riots, breakage or accident to machinery orequipment, compliance with any federal, state or local law, order or regulation orany other cause beyond such control (including a failure of any supplier orcontractor to perform) interfering with the manufacturing or shipment of thematerials affected shall not subject Seller to any liability to Buyer.

4. TAXES: In the event that Seller may be required to pay any excise, sale oruse taxes, duties or other charges or increases upon the manufacture, sale ortransportation of the materials sold not now specifically included in the price onthe face hereof, Buyer shall reimburse Seller for same.

5. TRANSPORTATION: If Buyer requires a means of transportation, otherthan that selected by Seller, any extra cost incurred by reason of using suchother means shall be paid by Buyer. If freight is included in the contract priceand the present freight rates are changed, Seller shall receive the benefit of anyincrease and Buyer shall receive the benefit of any reduction.

6. TITLE: Title and risk of loss to all materials sold shall pass to Buyer uponSeller’s delivery to carrier at point of shipment (whether or not Seller pays anypart of the freight) or if Seller stores the materials for the account of Buyer atSeller’s facility, then title and risk of loss shall pass to Buyer at the time ofstorage.

7. INSPECTION AND REPLACEMENT: Buyer shall inspect the materialsand accept or reject same within forty-eight (48) hours after delivery of thematerials at Buyer’s facility. If the materials shall appear not to conform to thecontract, Buyer shall notify Seller of such condition and allow Seller areasonable opportunity to inspect the material. No materials shall be returnedby Buyer without Seller’s prior written consent. If the materials furnished toBuyer shall fail to conform to the contract, Seller shall furnish instructions toBuyer for the replacement of such nonconforming material at Seller’s expense.

8. WARRANTY: Seller warrants that all new materials of its manufacturedelivered to the original Buyer by Seller shall conform to the writtenspecifications of Buyer and shall be free from defects in material orworkmanship under normal use and service for a period of six (6) months fromdate of shipment. Seller makes no warranty with respect to materials which aremanufactured by others. Any materials not manufactured by Seller are sold onlyunder such warranty as the manufacturer gives to Seller. Seller makes noguaranty as to the enforceability of such warranty but shall use reasonableefforts to assist Buyer in asserting a claim under such warranty of the

manufacturer. Buyer’s exclusive remedy is to secure repair or replacement atSeller’s option, of any portion of the materials of its manufacture, which, uponprior inspection by Seller, shall prove to have been defective. Upon notificationby Buyer, Seller will either request that the materials be returned F.O.B. Seller’splant or Seller may elect to make inspection at Buyer’s plant. Materials founddefective by Seller during such warranty period will be replaced F.O.B. Seller’splant. The provisions of this warranty shall not apply to materials which havebeen subject to accident, overloading, misuse or negligence by Buyer, its agent,employees, contractors or invitees, or which shall have been installed,maintained, repaired, or altered by other than Seller in any way so as, in thereasonable judgment of Seller, to affect adversely its performance and condition,nor to the replacement of parts required for normal maintenance services, nor todeterioration due to normal wear and tear. THIS WARRANTY IS IN LIEU OFANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANYIMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR APARTICULAR PURPOSE.

9. LIABILITY: In no event shall Seller be liable to Buyer for consequential,

special or incidental damages. In the event that the materials do not conform tothe contract, Buyer’s exclusive remedy, whether in contract, negligence, specialliability or otherwise, is to secure repair or replacement of the materials asspecified in Paragraph 7 above. In all other events, Seller’s liability for damagesto Buyer under this contract shall in no case exceed so much of the purchaseprice as is applicable to that portion of the particular shipment with respect towhich damages are claimed.

10. INFRINGEMENT: If a claim is made or an action is brought or threatenedfor infringement of any patent, trademark, tradename or copyright, or any relatedlitigation, arising out of the manufacture or sale of the materials in accordance, inwhole or in part, with the designs or specifications of Buyer, Buyer shallindemnify Seller against any and all damages, liabilities, losses, and expenses,including reasonable attorneys’ fees, incurred by Seller in connection with suchclaim or action and shall defend such action at Buyer’s expense if requested bySeller.

11. SELLER'S PROPERTY: All jigs, fixtures, dies, tools, patterns or otherspecial equipment charged by Seller to Buyer shall remain the property ofSeller. All designs, drawings, specifications or other technical informationdisclosed by Seller to Buyer and any modifications or improvements thereofshall (i) be the property of Seller and shall be treated as confidential by Buyerand shall not be disclosed to others without the prior written approval of Seller,(ii) be used by Buyer only in connection with its use of the materials sold bySeller, (iii) not be used by Buyer for the production of materials by Buyer or anythird party without the prior written consent of Seller and (iv) be delivered toSeller at its written request upon completion or termination of this orderprovided, however, that this confidentiality obligation shall not apply toinformation which is made available to the general public.

12. ASSIGNMENT: This contract is not assignable by Buyer in whole or inpart without the prior written consent of Seller.

13. ENTIRE AGREEMENT: No statement of agreement, oral or written, madeprior to or at the signing hereof, shall vary or modify the written terms hereof.Neither party shall claim any modification, waiver or release from any provisionby mutual agreement unless such agreement is in writing signed by the otherparty. No modification or addition to this contract shall be affected by theacknowledgement or acceptance by Seller of any purchase order or otherdocuments submitted by Buyer containing additional or different terms orconditions.

14. APPLICABLE LAW: This contract and the respective rights andobligations of the parties shall be governed by and construed according tothe laws of the state from which the materials are shipped.

Ordering Information

5

CertificationsCertifications for all products in this catalog areavailable upon request.

Special OrdersWe’ll gladly provide a quotation on special itemsnot listed in this catalog. Blueprints andspecifications should accompany your request.

ShipmentsWe will ship in accordance with your instructions.Otherwise, we will select the best way possible.

Continual investments in manufacturing technology assure highquality components.

Testing documents the quality of in-bound materials and offinished products.

Our CAD/CAM systems assure you of efficient component designand repeatability.

Implementation of Statistical Process Control (SPC) throughoutthe shop floor lets everyone be part of the quality team.

6

Microme Press Fit Guide Posts

Danly Microme Guide Posts are hardened, ground,and hard chrome plated.

The Microme plating gives an exceptionallysmooth, hard wearing surface providing resistance tocorrosion, less friction, and maintenance of closeworking fit. This plating will greatly increase the

accuracy and working life of die sets or otherequipment used with these guide posts.

The size range is complete for all general use.Other diameters and lengths or other types of guideposts can be furnished on special order.

1⁄2

5⁄8

3⁄4

7⁄8

1

1

11⁄4

11⁄2

13⁄4

13⁄4

2

21⁄2

3

31⁄2441⁄441⁄243⁄4551⁄451⁄2441⁄441⁄243⁄4551⁄2631⁄2441⁄441⁄243⁄4551⁄26441⁄441⁄243⁄4551⁄451⁄253⁄4661⁄2771⁄28441⁄441⁄243⁄4551⁄451⁄253⁄4

661⁄2771⁄2881⁄2910111241⁄243⁄4551⁄451⁄253⁄4661⁄2771⁄2881⁄2910111241⁄243⁄4551⁄451⁄253⁄4661⁄2771⁄2881⁄29101112661⁄2

771⁄2881⁄2910111214661⁄2771⁄2881⁄2910111213141720881⁄2910111213141720881⁄2910111213141720

* PF=1" on 5-0414-1 only** PF=1" on 5-0614-1 only

† PF=13⁄4" through Part No. 5-1228-1.All following are 2"

5-0414-15-0416-15-0417-15-0418-15-0419-15-0420-15-0421-15-0422-15-0516-15-0517-15-0518-15-0519-15-0520-15-0522-15-0524-15-0614-15-0616-15-0617-15-0618-15-0619-15-0620-15-0622-15-0624-15-0716-15-0717-15-0718-15-0719-15-0720-15-0721-15-0722-15-0723-15-0724-15-0726-15-0728-15-0730-15-0732-15-0816-15-0817-15-0818-15-0819-15-0820-15-0821-15-0822-15-0823-1

5-1428-15-1430-15-1432-15-1434-15-1436-15-1440-15-1444-15-1448-15-1456-15-1624-15-1626-15-1628-15-1630-15-1632-15-1634-15-1636-15-1640-15-1644-15-1648-15-1652-15-1656-15-1668-15-1680-15-2032-15-2034-15-2036-15-2040-15-2044-15-2048-15-2052-15-2056-15-2068-15-2080-15-2432-15-2434-15-2436-15-2440-15-2444-15-2448-15-2452-15-2456-15-2468-15-2480-1

5-0824-15-0826-15-0828-15-0830-15-0832-15-0834-15-0836-15-0840-15-0844-15-0848-15-1018-15-1019-15-1020-15-1021-15-1022-15-1023-15-1024-15-1026-15-1028-15-1030-15-1032-15-1034-15-1036-15-1040-15-1044-15-1048-15-1218-15-1219-15-1220-15-1221-15-1222-15-1223-15-1224-15-1226-15-1228-15-1230-15-1232-15-1234-15-1236-15-1240-15-1244-15-1248-15-1424-15-1426-1

DiameterInches

A

LengthInches

LPart

Number

DiameterInches

A

LengthInches

LPart

Number

DiameterInches

A

LengthInches

LPart

Number

.0017

.0017

.002

.002

.002

.0025

.0025

.0025

.0025

.003

.003

1⁄25⁄83⁄47⁄8111⁄411⁄213⁄4221⁄23

11⁄8*11⁄811⁄8**11⁄411⁄213⁄413⁄4 - 2 †

21⁄421⁄231⁄231⁄2

DiameterInches

Press FitInches

D

Length ofPress Fit

C

GUIDE POST PRESSFIT DIMENSIONS

D

L

A

C

7

Press Fit Guide Posts

The Danly Guide Post represents the higheststandard available today in a finish ground GuidePost—for use with all Danly Guide Post Bushings.

All Guide Posts are inspected by the most precise

methods to assure uniform hardness, quality andaccuracy to dimension.

Other dimensions and lengths or other types ofGuide Posts can be furnished on special order.

3⁄4

7⁄8

1

11⁄4

11⁄2

13⁄4

13⁄4

2

21⁄2

3

31⁄2441⁄441⁄243⁄4551⁄2678441⁄441⁄243⁄4551⁄451⁄253⁄4661⁄2771⁄28441⁄441⁄243⁄4551⁄451⁄253⁄4661⁄2771⁄2881⁄29101112

41⁄243⁄4551⁄451⁄253⁄4661⁄2771⁄2881⁄2910111241⁄243⁄4551⁄451⁄253⁄4661⁄2771⁄2881⁄29101112131415661⁄2771⁄2881⁄2

910111214661⁄2771⁄2881⁄2910111213141720881⁄2910111213141720881⁄2910111213141720

5-0614-55-0616-55-0617-55-0618-55-0619-55-0620-55-0622-55-0624-55-0628-55-0632-55-0716-55-0717-55-0718-55-0719-55-0720-55-0721-55-0722-55-0723-55-0724-55-0726-55-0728-55-0730-55-0732-55-0816-55-0817-55-0818-55-0819-55-0820-55-0821-55-0822-55-0823-55-0824-55-0826-55-0828-55-0830-55-0832-55-0834-55-0836-55-0840-55-0844-55-0848-5

5-1436-55-1440-55-1444-55-1448-55-1456-55-1624-55-1626-55-1628-55-1630-55-1632-55-1634-55-1636-55-1640-55-1644-55-1648-55-1652-55-1656-55-1668-55-1680-55-2032-55-2034-55-2036-55-2040-55-2044-55-2048-55-2052-55-2056-55-2068-55-2080-55-2432-55-2434-55-2436-55-2440-55-2444-55-2448-55-2452-55-2456-55-2468-55-2480-5

5-1018-55-1019-55-1020-55-1021-55-1022-55-1023-55-1024-55-1026-55-1028-55-1030-55-1032-55-1034-55-1036-55-1040-55-1044-55-1048-55-1218-55-1219-55-1220-55-1221-55-1222-55-1223-55-1224-55-1226-55-1228-55-1230-55-1232-55-1234-55-1236-55-1240-55-1244-55-1248-55-1252-55-1256-55-1260-55-1424-55-1426-55-1428-55-1430-55-1432-55-1434-5

DiameterInches

A

LengthInches

LPart

Number

DiameterInches

A

LengthInches

LPart

Number

DiameterInches

A

LengthInches

LPart

Number

* PF=1" on 5-0614-5 only** PF=13⁄4" through Part No. 5-1228-5.

All following are 2"

.002

.002

.002

.0025

.0025

.0025

.0025

.003

.003

3⁄47⁄8111⁄411⁄213⁄4221⁄23

11⁄8*11⁄411⁄213⁄413⁄4 - 2**21⁄421⁄231⁄231⁄2

DiameterInches

Press FitInches

D

Length ofPress Fit

C

GUIDE POST PRESSFIT DIMENSIONS

D

L

A

C

8

Microme Demountable Guide Posts

IMPORTANT NOTE:Length of guide post must be specified fromshoulder, not overall length. Add thickness ofdie holder to F dimension to find L dimensionof assembled set. (See drawing)

X dimension is minimum distance (inches)between inside surfaces of shoe and holderwith bushing shoulder resting on screw head.The dimension varies with shoulder and shortshoulder bushings.

Danly Microme Demountable Guide Posts featurevacuum degassed, bearing quality, electric furnacealloy steel with hard chrome (Microme) plating. TheMicrome plating provides an exceptionally smooth,hard-wearing surface which resists corrosion, while

reducing friction and maintenance on close workingfit applications. Microme plating can increase theaccuracy and working life of die sets or otherequipment using these guide posts.

7⁄8

1

11⁄4

13⁄16

15⁄16

19⁄16

.193

.193

.250

15⁄16

13⁄16

13⁄16

23⁄4331⁄431⁄233⁄4441⁄441⁄243⁄451⁄453⁄461⁄463⁄421⁄223⁄4331⁄431⁄233⁄4441⁄441⁄2551⁄2661⁄2771⁄223⁄4331⁄431⁄233⁄4441⁄443⁄451⁄453⁄461⁄463⁄471⁄481⁄491⁄4101⁄4

223⁄64

223⁄64

23⁄4

127⁄64

127⁄64

19⁄16

5-0711-65-0712-65-0713-65-0714-65-0715-65-0716-65-0717-65-0718-65-0719-65-0721-65-0723-65-0725-65-0727-65-0810-65-0811-65-0812-65-0813-65-0814-65-0815-65-0816-65-0817-65-0818-65-0820-65-0822-65-0824-65-0826-65-0828-65-0830-65-1011-65-1012-65-1013-65-1014-65-1015-65-1016-65-1017-65-1019-65-1021-65-1023-65-1025-65-1027-65-1029-65-1033-65-1037-65-1041-6

Diameter Inches Length Inches X (Min. In.)Bushing Style

Shoulder ShortShoulder

A B D E FPart

Number

Chart continues on next page

9

Microme Demountable Guide Posts

11⁄2

13⁄4

2

17⁄8

21⁄4

21⁄2

.250

.250

.250

19⁄16

111⁄16

115⁄16

23⁄4

23⁄4

23⁄4

19⁄16

13⁄4

13⁄4

23⁄4331⁄431⁄233⁄4441⁄443⁄451⁄453⁄461⁄463⁄471⁄481⁄491⁄4101⁄431⁄2441⁄2551⁄2661⁄271⁄281⁄291⁄2111⁄231⁄2441⁄2

5-1211-65-1212-65-1213-65-1214-65-1215-65-12016-65-1217-65-1219-65-1221-65-1223-65-1225-65-1227-65-1229-65-1233-65-1237-65-1241-65-1414-65-1416-65-1418-65-1420-65-1422-65-1424-65-1426-65-1430-65-1434-65-1438-65-1446-65-1614-65-1616-65-1618-6

Diameter Inches Length Inches X (Min. In.)Bushing Style

Shoulder ShortShoulder

A B D E FPart

Number

Diameter Inches Length Inches X (Min. In.)Bushing Style

Shoulder ShortShoulder

A B D E FPart

Number

27⁄32

7⁄8111⁄16

13⁄819⁄16

123⁄32

129⁄32

3⁄413⁄16

63⁄64

11⁄8119⁄64

127⁄64

143⁄64

159⁄64

7⁄8111⁄411⁄213⁄4221⁄23

11⁄16

11⁄8125⁄64

117⁄32

145⁄64

153⁄64

25⁄64

221⁄64

Dia.A

PartNumber

No.Per PinM

S TN

P

33334444

6-90-16-90-16-93-16-93-16-93-16-93-16-93-16-93-1

1⁄4 – 20x

3⁄4 LG.5⁄16 – 18

x7⁄8 LG.

5⁄16 – 18x

7⁄8 LG.

39⁄64

3⁄4

3⁄4

Radius

CLAMPS Socket HeadCap Screws

5-1620-65-1622-65-1624-65-1626-65-1630-65-1634-65-1638-65-1642-65-1646-65-1658-65-1670-65-2018-65-2020-65-2022-65-2026-65-2030-65-2034-65-2038-65-2042-65-2054-65-2066-65-2418-65-2420-65-2422-65-2426-65-2430-65-2434-65-2438-65-2442-65-2454-65-2466-6

13⁄4

13⁄4

13⁄4

23⁄4

31⁄4

31⁄4

551⁄2661⁄271⁄281⁄291⁄2101⁄2111⁄2141⁄2171⁄241⁄2551⁄261⁄271⁄281⁄291⁄2101⁄2131⁄2161⁄241⁄2551⁄261⁄271⁄281⁄291⁄2101⁄2131⁄2161⁄2

115⁄16

115⁄16

27⁄16

.250

.250

.250

21⁄2

31⁄32

31⁄2

2

21⁄2

3

Continued from previous page

10

Microme Removable Guide Posts

Danly Microme Removable Guide Posts areintended for use in die sets requiring easy guide postdisassembly and assembly.

These Guide Posts enable the die to be groundwhile mounted in the die set. The Guide Post islocked with a Steel Taper Lock Pin. The Lock Pin caneasily be removed by driving it out.

Danly Microme Removable Guide Posts arehardened, ground, and hard chrome plated. Micromeplating gives an exceptionally smooth, hard wearingsurface and will greatly increase the life of die sets.

Other diameters and lengths or special removableguide posts can be furnished on special order.

1

11⁄4

11⁄2

13⁄4

2

441⁄441⁄243⁄4551⁄451⁄253⁄4661⁄2771⁄2881⁄2941⁄243⁄4551⁄451⁄253⁄4661⁄2771⁄2881⁄29101112

41⁄243⁄4551⁄451⁄253⁄4661⁄2771⁄2881⁄29101112661⁄2771⁄2881⁄2910111214661⁄2771⁄2881⁄2910111213141720

5-0816-45-0817-45-0818-45-0819-45-0820-45-0821-45-0822-45-0823-45-0824-45-0826-45-0828-45-0830-45-0832-45-0834-45-0836-45-1018-45-1019-45-1020-45-1021-45-1022-45-1023-45-1024-45-1026-45-1028-45-1030-45-1032-45-1034-45-1036-45-1040-45-1044-45-1048-4

5-1218-45-1219-45-1220-45-1221-45-1222-45-1223-45-1224-45-1226-45-1228-45-1230-45-1232-45-1234-45-1236-45-1240-45-1244-45-1248-45-1424-45-1426-45-1428-45-1430-45-1432-45-1434-45-1436-45-1440-45-1444-45-1448-45-1456-45-1624-45-1626-45-1628-45-1630-45-1632-45-1634-45-1636-45-1640-45-1644-45-1648-45-1652-45-1656-45-1668-45-1680-4

DiameterInches

A

LengthInches

LPart

Number

DiameterInches

A

LengthInches

LPart

Number

L

A

C

11

Demountable Bushings

Danly Demountable Bushings are manufactured ofhardened steel and prefitted to precision guideposts. Prefitting is consistently accurate so thatbushings and guide posts of the same diameter areinterchangeable.

Danly Demountable Bushings seat flush with theground face of the punch holder with a tap fit. Theyare assembled in the punch holder with easilymounted clamps that serve to maintain perfectalignment of the bushings, with the boreperpendicular to the ground surface of the punchholder. The use of clamps and screws gives DanlyDemountable Bushings four times the holding powerof pressed-in bushings. Yet, they are easily removed

for die work or repair.Danly Bronze-Plated Demountable Bushings offer

superior resistance to seizure, the major cause ofbushing wear. They are recommended for use onapplications with high surface speed operations andwhere there are unusual side thrust loads.

All Danly Bushings are equipped with Figure 8 oilgrooves and lubrication fittings. Each is inspected bythe most modern methods to assure uniformhardness, quality and accuracy to dimension. Thesize range in diameter and length of DanlyDemountable Bushings is complete for allrecommended use. Other diameters and lengths, orother types, can be furnished on special order.

A

1

11⁄4

11⁄2

13⁄4

2

21⁄2

3

3⁄4

7⁄8

1

11⁄4

11⁄2

13⁄4

2

21⁄2

3

3⁄4

7⁄8

1

11⁄4

11⁄2

13⁄4

2

21⁄2

3

B

11⁄2

13⁄4

2

21⁄4

21⁄2

31⁄4

33⁄4

11⁄8

13⁄8

11⁄2

13⁄4

2

21⁄4

21⁄2

31⁄4

33⁄4

11⁄8

13⁄8

11⁄2

13⁄4

2

21⁄4

21⁄2

31⁄4

33⁄4

C

1.720

1.940

2.190

2.503

2.909

3.659

4.190

1.175

1.422

1.720

1.940

2.190

2.503

2.909

3.659

4.190

1.175

1.422

1.720

1.940

2.190

2.503

2.909

3.659

4.190

C1

1.845

2.095

2.345

2.658

3.064

3.814

4.283

1.300

1.547

1.845

2.095

2.345

2.658

3.064

3.814

4.283

1.300

1.547

1.845

2.095

2.345

2.658

3.064

3.814

4.283

E15⁄16

11⁄8

13⁄16

13⁄8

15⁄8

17⁄8

17⁄8

11⁄16

11⁄16

15⁄16

11⁄8

13⁄16

13⁄8

15⁄8

17⁄8

17⁄8

11⁄16

11⁄16

15⁄16

11⁄8

13⁄16

13⁄8

15⁄8

17⁄8

17⁄8

F

3

3

3

3

3

3

3

13⁄4

13⁄4

13⁄4

2

2

2

2

21⁄2

21⁄2

3⁄4

3⁄4

13⁄16

13⁄16

13⁄16

1

1

1

1

L

315⁄16

41⁄8

43⁄16

43⁄8

45⁄8

47⁄8

47⁄8

27⁄16

27⁄16

211⁄16

31⁄8

33⁄16

33⁄8

35⁄8

43⁄8

43⁄8

17⁄16

17⁄16

13⁄4

115⁄16

2

23⁄8

25⁄8

27⁄8

27⁄8

6-08-56

6-10-56

6-12-56

6-14-56

6-16-56

6-20-56

6-24-56

6-06-64

6-07-64

6-08-64

6-10-64

6-12-64

6-14-64

6-16-64

6-20-64

6-24-64

6-06-63

6-07-63

6-08-63

6-10-63

6-12-63

6-14-63

6-16-63

6-20-63

6-24-63

6-08-28

6-10-28

6-12-28

6-14-28

6-16-28

6-20-28

6-24-28

6-08-48

6-10-48

6-12-48

6-14-48

6-16-48

6-20-48

6-24-48

6-08-24

6-10-24

6-12-24

6-14-24

6-16-24

6-20-24

6-24-24

6-08-23

6-10-23

6-12-23

6-14-23

6-16-23

6-20-23

6-24-23

InsideDiameter

SteelPart

Number

X-LongBronzePlated

BronzePlated Part

Number

BronzePart

Number

BronzePlated Part

Number

1 +.0002 to +.000711⁄4 +.0003 to +.000811⁄2 +.0004 to +.000913⁄4 +.0005 to +.00102 +.0005 to +.001321⁄2 +.0006 to +.00143 +.0008 to +.0016

Nom.I.D. Tolerance

I.D. TOLERANCESFOR PREFITTEDDEMOUNTABLEBUSHINGS

NOTE: Bronze plated bushings should not be pressedor honed.

EXTRA LONG SHOULDER

SHOULDER

SHORT SHOULDER

C1B

E

L

F

AC

C1B

EL

FAC

Extra Long

Shoulder

Short

12

7⁄813⁄823⁄8

7⁄817⁄827⁄817⁄827⁄823⁄833⁄823⁄833⁄825⁄835⁄845⁄8

13⁄817⁄827⁄813⁄823⁄833⁄823⁄833⁄827⁄837⁄827⁄837⁄831⁄841⁄851⁄8

Low Profile Demountable Bushings

Bronze PlatedLow profile bushings are designed to offer ease ofdie grinding by minimizing the need for removingbushings. Since the main body of the bushing iswithin the punch holder, only a minimum of thebushing projects below the punch holder into the diearea. It thus provides ample clearance for diegrinding and is well suited for presses with automatictransfer devices requiring a minimum of bushing

projection.The low profile bushings are available with two

different clamps. Bushings with an inside diameter ofless than 11⁄2" have the standard clamp with screwhead projecting below the clamp (Clamp No. 6-95-1).Bushings with inside diameter of 11⁄2" and larger havetoe clamps which incorporate the head of the screwwithin the body of the clamp (Clamp No. 6-98-1).

A

1

11⁄4

11⁄2

13⁄4

2

21⁄2

B

11⁄2

13⁄4

2

21⁄4

21⁄2

3

C

1.845

2.095

2.345

2.658

3.064

3.814

C1

1.593

1.843

2.062

2.312

2.625

3.062

E F

1⁄2

1⁄2

1⁄2

1⁄2

1⁄2

1⁄2

L6-0807-27

6-0811-27

6-0819-27

6-1007-27

6-1015-27

6-1023-27

6-1215-27

6-1223-27

6-1419-27

6-1427-27

6-1619-27

6-1627-27

6-2021-27

6-2029-27

6-2037-27

InsideDiameter Part

Number

1⁄4-20 x 5⁄8 Lg.

5⁄16-18 x 1⁄2 Lg.

15⁄32

15⁄32

23⁄32

23⁄32

23⁄32

23⁄32

111⁄411⁄213⁄4221⁄2

333444

120°120°120°35°35°40°

45°45°45°10°10°5°

6-95-16-95-16-98-16-98-16-98-16-98-1

1⁄21⁄2

23⁄32

23⁄32

23⁄32

23⁄32

.125

.125

.193

.193

.193

.193

11⁄16

13⁄16

129⁄64

139⁄64

125⁄32

29⁄64

7⁄32

7⁄32

29⁄64

29⁄64

29⁄64

29⁄64

119⁄64

127⁄64

13⁄4129⁄32

23⁄32

229⁄64

Nom.PostDia.

PerBush.

ScrewSize

PartNo.L K A B C D M N

1 +.0002 to +.000711⁄4 +.0003 to +.000811⁄2 +.0004 to +.000913⁄4 +.0005 to +.00102 +.0005 to +.001321⁄2 +.0006 to +.0014

Nom.I.D. Tolerance

I.D. TOLERANCESFOR PREFITTEDDEMOUNTABLEBUSHINGS

NOTE: These bushingsshould not be pressed in or honed.

BUSHING CLAMP DATA

C

B

EL

A

C1

F

Self-Lubricating Bushings

13

Self-lubrication is the strategic placement of graphiteplugs into either bronze or steel wear surfaces. In theplug, a lubrication oil is impregnated into the graphiteat high pressure where it is stored until required forthe sliding surface. When heat for friction, approx. 80-90 degrees F, develops in the sliding action to thetool, the oil is drawn from the graphite plug permittinglubrication to the surface. A dark smear pattern iscreated on the wear surface as the oil and graphiteare imbedded into the bronze or steel grain. Thisprovides the lubrication necessary for the continuousperformance of the tool.

Self-lubricating bushings are manufactured of castaluminum bronze material and prefitted to guideposts so that bushings and guide posts of the samediameter are interchangeable.

Self-lubricating bushings seat flush with the groundface of the punch holder with a tap fit. They areassembled in the punch holder with easy mountedclamps that serve to maintain perfect alignment ofthe bushings, with the bore perpendicular to theground surface of the punch holder. The use ofclamps and screws gives our self-lubricatingbushings four times the holding power of pressed-inbushings, yet they are easily removed for die work orrepair.

NOTE: Until the lubrication process begins, we recommenda light, 20 wt. oil be applied as a pre-lube to the surface ofthe bushing.

A

C1C

EL

B

F

C1B

EL

A

C

F

11⁄2

13⁄4

2

21⁄4

21⁄2

3

31⁄2

41⁄2

51⁄2

13⁄823⁄817⁄82 7⁄817⁄82 7⁄82 3⁄83 3⁄82 3⁄83 3⁄825⁄835⁄845⁄825⁄835⁄845⁄855⁄865⁄845⁄875⁄8

1

11⁄4

11⁄2

13⁄4

2

21⁄2

3

33⁄4

41⁄2

1

11⁄4

11⁄2

13⁄4

2

21⁄2

3

33⁄4

41⁄2

13⁄4

21⁄8

23⁄8

25⁄8

215⁄16

33⁄8

37⁄8

47⁄8

57⁄8

19⁄16

115⁄16

13⁄16

27⁄16

23⁄4

13⁄16

311⁄16

411⁄16

511⁄16

17⁄827⁄823⁄83 3⁄82 3⁄83 3⁄82 7⁄837⁄827⁄837⁄83453456758

GS100-15-G

GS100-23-G

GS125-19-G

GS125-27-G

GS150-19-G

GS150-27-G

GS175-23-G

GS175-31-G

GS200-23-G

GS200-31-G

GS250-24-G

GS250-32-G

GS250-40-G

GS300-24-G

GS300-32-G

GS300-40-G

GS300-48-G

GS375-56-G

GS450-40-G

GS450-64-G

Nom.I.D.

PartNumberA C1 C B L E

SHORT SHOULDER

11⁄213⁄4221⁄421⁄231⁄433⁄4

15⁄16

11⁄813⁄16

13⁄815⁄817⁄817⁄8

111⁄411⁄213⁄4221⁄23

111⁄411⁄213⁄4221⁄23

127⁄32

23⁄32

211⁄32

221⁄32

31⁄16

313⁄16

49⁄32

13⁄4115⁄16

23⁄16

21⁄2229⁄32

321⁄32

43⁄16

211⁄16

31⁄833⁄16

33⁄835⁄843⁄843⁄8

GD100

GD125

GD150

GD175

GD200

GD250

GD300

Nom.I.D.

PartNumberA C1 C B L E

SHOULDER

14

Demountable Bushing Clamp Data

Lubrication Supplies

Plain BearingBoring Information

3⁄47⁄8111⁄411⁄213⁄4221⁄23

BUSHINGS, DEMOUNTABLE SHOULDER AND SHORT SHOULDER

25⁄32

29⁄32

11⁄16

17⁄32

13⁄811⁄2145⁄64

25⁄64

25⁄16

11⁄64

19⁄64

13⁄8117⁄32

111⁄16

113⁄16

21⁄64

225⁄64

25⁄8

90°

90°

120°

35°

40°45°

45°

45°

45°

10°

5°0°

15⁄32

5⁄8

25⁄32

25⁄32

1⁄2

5⁄8

5⁄8

5⁄8

.125

.193

.193

.193

7⁄32

11⁄32

3⁄8

3⁄8

6-95-1

6-90-1

6-91-1

6-91-1

2

2

3

4

1⁄4-20 x 5⁄8

1⁄4-20 x 3⁄4

5⁄16-18 x 3⁄4

5⁄16-18 x 3⁄4

15⁄32

39⁄64

11⁄16

11⁄16

NM

Nom. Dia.

Bush I.D.Post I.D. L K A B C

ScrewSize

PerUnit

PartNumberD

T

Clamp DataLocation Size

DANLY OIL LUBRICANT1 Quart ...................................Part No. 9-01-521 Gallon ..................................Part No. 9-02-52

1⁄2

5⁄8

3⁄4

7⁄8

1

11⁄4

11⁄2

13⁄4

2

21⁄2

3

0.5 0 020.5 0 010.6 2 5 20.6 26 00.75 0 20 .7 5100.875 20.876 01.0 0 0 21.0 0101.2 5 0 21. 2 5101.5 0 0 21. 5 0101.75 0 21. 7 5102.0 0 022 .0 0102.50022 .0 0103.0 0 023 .0 010

0. 812 30. 813 00.99981.0 0 0 51.12 4 81.12 5 51. 374 81. 375 51.4 9 8 01.5 0 0 51.74 9 81.75 0 51.9 9 9 82.0 0 052.24982.25052.49 982.50052.24983.25053 .74 9 83.75 0 5

NominalGuide PostDiameter

Die Shoe ForGuide Posts

Punch HolderFor Bushings

Bore Sizes

15

Press Fit Bushings

Danly Press Fit Bushings are made of carefullyselected steel and are hardened and ground for apress fit. Bushings 13⁄4" diameter and smaller arefinish ground and stocked .0006" under listed inside

diameters providing a nominal allowance for honingat assembly. Bushings having inside diameters of 2inches or larger are finished ground to decimaldiameters.

A1⁄2

5⁄8

3⁄4

7⁄8

B13⁄16

1

11⁄8

13⁄8

C

1.062

1.218

1.375

1.625

E11⁄16

11⁄16

15⁄16

15⁄16

F13⁄16

13⁄16

13⁄16

13⁄16

6-04-61

6-05-61

6-06-61

6-07-61

InsideDiameter Part

Number

SHORT SHOULDER—Steel

SHORT OR EXTRA LONG SLEEVE—Steel

L

11⁄2

11⁄2

13⁄4

13⁄4

1⁄2

5⁄8

3⁄4

7⁄8

1

11⁄4

11⁄2

13⁄4

2

21⁄2

13⁄16

1

11⁄8

13⁄8

11⁄2

13⁄4

2

21⁄4

21⁄2

31⁄4

11⁄2

11⁄2

13⁄4

13⁄4

13⁄4

2

2

-

-

-

3

3

3

3

3

3

3

3

3

3

6-04-1

6-05-1

6-06-1

6-07-1

6-08-1

6-10-1

6-12-1

-

-

-

InsideDiameter

A BPart

NumberPart

NumberL L

Short Sleeve Extra Long Sleeve

6-04-3

6-05-3

6-06-3

6-07-3

6-08-3

6-10-3

6-12-3

6-14-3

6-16-3

6-20-3

L

E

A

F

C

B

L

A

B

16

Demountable Bosses

The Danly line of Demountable Bosses provides awide range of heavy duty bosses to meet therequirements of special die set manufacturing. Thesebosses may be used as bushings or as Guide Postsupports.

Danly Demountable Bosses are made in 3 types.

Type 1 is combination bushing and guide postsupport. Type 2 is a boss-bushing type which isflange mounted, but with the major part of thebearing surface within the die set. Type 3 is also theboss-bushing type but with the guide post bearingsurface extended below the mounting flange.

2

21⁄2

3

11⁄231⁄251⁄211⁄231⁄251⁄231⁄251⁄2

6-16-116-16-126-16-136-20-116-20-126-20-136-24-126-24-13

A K BushingBoss

PostSupport

BPart Number

C D E F L

TYPE 1—DEMOUNTABLE BOSS

6-16-1116-16-1216-16-1316-20-1116-20-1216-20-1316-24-1216-24-131

2.5005

3.2505

3.7505

5

6

7

419⁄32

6

71⁄16

21⁄32

21⁄32

25⁄32

5⁄16

5⁄16

5⁄16

113⁄16

313⁄16

513⁄16

113⁄16

313⁄16

513⁄16

313⁄16

513⁄16

A K BPart Number C D E F L221⁄2

11⁄211⁄2

6-16-186-20-18

2.68803.4380

45

31⁄245⁄8

17⁄32

21⁄32

21⁄23

441⁄2

TYPE 2—BOSS BUSHINGS

Type 1

Type 2

Type 3

A K BPart Number C D E F L221⁄2

21⁄221⁄2

6-16-196-20-19

2.68803.4380

45

31⁄245⁄8

17⁄32

21⁄32

11⁄22

441⁄2

TYPE 3—BOSS BUSHINGS

This illustrationshows how the“D” (bolt circle)dimension isobtained.

17

1

11⁄4

11⁄2

13⁄4

2

21⁄2

11⁄2

13⁄4

2

21⁄4

21⁄2

31⁄4

5-0818-35-0820-35-0822-35-0824-35-0826-35-0828-35-0830-35-0832-35-1020-35-1022-35-1024-35-1026-35-1028-35-1030-35-1032-35-1034-35-1036-35-1228-35-1230-35-1232-35-1234-35-1236-35-1238-35-1240-35-1430-35-1432-35-1434-35-1436-35-1438-35-1440-35-1632-35-1636-35-1640-35-1644-35-1648-35-1652-35-2036-35-2040-35-2044-35-2048-35-2052-35-2056-3

41⁄2551⁄2661⁄2771⁄28551⁄2661⁄2771⁄2881⁄29771⁄2881⁄2991⁄21071⁄2881⁄2991⁄210891011121391011121314

11⁄2

2

23⁄8

27⁄8

33⁄8

37⁄8

331⁄2441⁄2551⁄2661⁄2331⁄2441⁄2551⁄2661⁄2745⁄851⁄855⁄861⁄865⁄871⁄875⁄845⁄851⁄855⁄861⁄865⁄871⁄845⁄855⁄865⁄875⁄885⁄895⁄851⁄861⁄871⁄881⁄891⁄8101⁄8

Oversize Shoulder Guide Posts

Danly Shoulder Guide Posts are used with ShoulderGuide Post Bushings for special die sets. The pressfit diameters of the guide posts are the same as thepress fit of the outside diameters of demountablebushings shown on the next page. Thus, the samediameter hole may be bored through the punch anddie holder.

Danly Shoulder Guide Posts are made fromcarefully selected steel which is hardened and

ground to listed diameters. Press fit diameters of theguide posts and the outside diameter of the guidepost bushings are .0075" oversize to allow grindingstock to fit the bored hole.

All Shoulder Guide Posts are inspected by themost modern methods to assure uniform hardness,quality, and accuracy to dimension.

Other diameter and lengths or other types of guideposts will be furnished on special order.

A BPart

Number

Diameter Inches Length Inches

L C D

B

D

L

A

C

18

Oversize Shoulder Guide Post Bushings

I.D. TOLERANCES FORPREFITTED SHOULDERGUIDE POSTDEMOUNTABLEBUSHINGS

Danly Shoulder Guide Post Bushings used withShoulder Guide Posts simplify construction ofspecial die sets. Inside diameters are finished to theprefitted tolerances shown in the table below. Thepress fit diameter of the bushings and the press fitdiameter of the guide post are plus .0075" for fitting.

Danly Steel or Bronze Shoulder Guide PostBushings may be ground for a tap fit for use as ademountable type bushing. If specifically ordered foruse in this manner, clamps and screws will befurnished, no charge. They may also be ground for apress fit and used without clamps as a press fit typebushing.

Danly bronze plated shoulder guide post bushingsare for use as demountable bushings only. Thesebushings should not be honed. If more clearance isdesired, this can be accomplished by grinding theworking diameter of the shoulder guide post.

See page 14 of this section for data on clampassembly and general descriptive information for theBushings shown on this page.

Short Shoulder

Shoulder

1 +.0002 to +.000711⁄4 +.0003 to +.000811⁄2 +.0004 to +.000913⁄4 +.0005 to +.00102 +.0005 to +.001321⁄2 +.0006 to +.0014

Nom.I.D. Tolerance

A

1

11⁄4

11⁄2

13⁄4

2

21⁄2

1

11⁄4

11⁄2

13⁄4

2

21⁄2

1

11⁄4

11⁄2

13⁄4

2

21⁄2

1

11⁄4

11⁄2

13⁄4

2

21⁄2

1

11⁄4

11⁄2

13⁄4

2

21⁄2

B

11⁄2

13⁄4

2

21⁄4

21⁄2

31⁄4

11⁄2

13⁄4

2

21⁄4

21⁄2

31⁄4

11⁄2

13⁄4

2

21⁄4

21⁄2

31⁄4

11⁄2

13⁄4

2

21⁄4

21⁄2

31⁄4

11⁄2

13⁄4

2

21⁄4

21⁄2

31⁄4

C

1.720

1.940

2.190

2.503

2.909

3.659

1.720

1.940

2.190

2.503

2.909

3.659

1.720

1.940

2.190

2.503

2.909

3.659

1.720

1.940

2.190

2.503

2.909

3.659

1.720

1.940

2.190

2.503

2.909

3.659

C1

1.845

2.095

2.345

2.658

3.064

3.814

1.845

2.095

2.345

2.658

3.064

3.814

1.845

2.095

2.345

2.658

3.064

3.814

1.845

2.095

2.345

2.658

3.064

3.814

1.845

2.095

2.345

2.658

3.064

3.814

E15⁄16

11⁄8

13⁄16

13⁄8

15⁄8

17⁄8

15⁄16

11⁄8

13⁄16

13⁄8

15⁄8

17⁄8

15⁄16

11⁄8

13⁄16

13⁄8

15⁄8

17⁄8

15⁄16

11⁄8

13⁄16

13⁄8

15⁄8

17⁄8

15⁄16

11⁄8

13⁄16

13⁄8

15⁄8

17⁄8

F13⁄16

13⁄16

13⁄16

1

1

1

13⁄16

13⁄16

13⁄16

1

1

1

13⁄4

2

2

2

2

21⁄2

13⁄4

2

2

2

2

21⁄2

13⁄4

2

2

2

2

21⁄2

L

13⁄4

115⁄16

2

23⁄8

25⁄8

27⁄8

13⁄4

115⁄16

2

23⁄8

25⁄8

27⁄8

211⁄16

31⁄8

33⁄16

33⁄8

35⁄8

43⁄8

211⁄16

31⁄8

33⁄16

33⁄8

35⁄8

43⁄8

211⁄16

31⁄8

33⁄16

33⁄8

35⁄8

43⁄8

M*

11⁄16

17⁄32

13⁄8

11⁄2

145⁄64

25⁄64

11⁄16

17⁄32

13⁄8

11⁄2

145⁄64

25⁄64

11⁄16

17⁄32

13⁄8

11⁄2

145⁄64

25⁄64

11⁄16

17⁄32

13⁄8

11⁄2

145⁄64

25⁄64

11⁄16

17⁄32

13⁄8

11⁄2

145⁄64

25⁄64

N

13⁄8

117⁄32

111⁄16

113⁄16

21⁄64

225⁄64

13⁄8

117⁄32

111⁄16

113⁄16

21⁄64

225⁄64

13⁄8

117⁄32

111⁄16

113⁄16

21⁄64

225⁄64

13⁄8

117⁄32

111⁄16

113⁄16

21⁄64

225⁄64

13⁄8

117⁄32

111⁄16

113⁄16

21⁄64

225⁄64

InsideDia. Part

Number

6-08-25

6 -10 - 2 5

6 -12 - 2 5

6 -14 - 2 5

6 -16 - 2 5

6-20-25

6-08-21

6 -10 - 21

6 -12 - 21

6 -14 - 21

6 -16 - 21

6-20-21

6-08-26

6 -10 - 26

6 -12 - 26

6 -14 - 26

6 -16 - 26

6-20-26

6-08-29

6 -10 - 2 9

6 -12 - 2 9

6 -14 - 2 9

6 -16 - 2 9

6-20-29

6-08-22

6 -10 - 2 2

6 -12 - 2 2

6 -14 - 2 2

6 -16 - 2 2

6-20-22

SHORT SHOULDER—Steel

SHORT SHOULDER—Bronze Plated

SHOULDER—Steel

SHOULDER—Bronze

SHOULDER—Bronze Plated Steel

19

Roller Stock Guides

2

13⁄8

7⁄16

3⁄8

115⁄32

11⁄16

5⁄8

7⁄16

1⁄4

5⁄16

7⁄8 min.

5⁄8 min.

31⁄4

21⁄8

23⁄4

13⁄4

1.836

1.351

.244

.292

.617

.538

3⁄8*

3⁄8*

17⁄32

13⁄16

19⁄32

15⁄32

23⁄4

2

3⁄4

1⁄2

.164

.164

*Note: If platform thickness is other than 3/8", certain easily-made mounting adjustments are necessary. These adjustments are covered in the mounting instructionsincluded in each box.

5⁄16

3⁄16

RollerGuide

PartNumberA B C D E F K M N O P Q R S T U V W

Large

Small

9-70-6

9-60-6

9-8025-69-8045-69-8080-69-8125-6

PartNumber

Max. StockThicknessPer Rail

GUIDE RAILDIMENSIONSSHOWN INDIAGRAM.

Guide Rail

.025

.045

.080

.125

The Danly Roller Stock Guide and Guide Railprovide accurate guiding of strip and coil stock. TheRoller Stock Guide is designed primarily for use ondies but can be used in any operation where strip orcoil stock should be held against a Guide Rail orrolls.

The cost of a Danly Roller Stock Guide or GuideRail is far less than the value of the shop timerequired to construct a tailor-made guide and rail.

The Roller Stock Guide’s two hardened steel rollershold the stock firmly against the Guide Rail withoutrestricting lateral movement. Spring pressure on therollers can be easily adjusted to meet varying needs.Each Roller Stock Guide is furnished with a light, orheavy-duty spring for optional use.

The Guide and Rail are easily attached. The Guidecan be mounted in two ways: (1) Mounted to theunderside of the stock platform by means of afurnished bracket. (2) Mounted directly on the die setshoe by means of the cap screw which extendsthrough the Guide collar. The Guide Rail is attachedto the stock platform with two button head screwsand two dowel pins.

The Danly Roller Stock Guide is designed towithstand hard wear and vibration. All Parts are ofsteel, and the rollers, arms, collar, and bracket arehardened. The unit is offered in two sizes-one for usewith smaller dies, the other for use with larger dies.The Guide Rail is available in four sizes toaccommodate stock up to .125" thick. All necessarymounting screws are included, along with completesetting-up instructions.

Danly Roller Stock Guide—arms areextended as when rollers arecontacting stock to give a betteroverall view.

Danly Guide Rail provides a“channel” for stock in roll orstrip form.

Guide mounted directly ondie shoe.

Mounted with furnished bracket.

20

Screws, dowels and mounting instructions are included in package with each Danly Stock Pusher.*Shortest wedge length is assembled into unit; other wedges are included in package.

Stock Pushers

Keeps stock aligned against die gageHolds securely, right at point of impactEasily mounts in die set, adjusts to correctpressureTwo sizes, varying wedge lengths assure exact fit

Now the costly, troublesome problem of shifting stockand the consequent excessive rejects, wasted stock,downtime and damaged dies is eliminated in asimple, positive, low-cost way by the Danly StockPusher.

Its ease of application, choice of sizes and wedgelengths plus simple mounting and adjustment, endthe need for costly, custom-built pushers.

The Danly Stock Pusher mounts on front, rear orsides of die set to best suit die and feed. Wedge unitof assembly mounts to punch holder, roller unit to dieholder. Mounting instructions are provided to assurecorrect placement.

In operation, the wedge unit engages the roller unitas the die closes. This moves the roller unit armagainst the stripper slide which, in turn, pushes stockagainst the die gage. Stock is held securely alignedagainst the die gage at the movement of the impactand at the point of impact.

The stock pusher allows the operator completefreedom of blank movement when die is open. Allparts receive and supply motion in the properdirection. The stripper slide is not subject to abending or shearing action since there is no slidingfriction from the wedge.

Adjustment of pressure is easily made by simplyturning nuts to adjust spring tension or by replacingspring with a Danly die spring of desired pressure. Byadjusting spring load, pressure to suit weight of stockis easily achieved.

Both sizes of Danly Stock Pushers are suppliedwith three different length wedges, allowing thediemaker to select the one best suited to theparticular shut height.

7⁄8

13⁄8

13⁄4

21⁄4

213⁄16

33⁄8

7⁄8

11⁄4

213⁄16

33⁄8

5⁄8

11⁄8

111⁄16

2

1⁄8

3⁄16

3

4

300 lb./in.

1630 lb./in.

23⁄8*, 27⁄8, 33⁄8

313⁄16*, 45⁄16, 413⁄16

7⁄8

11⁄4

PartNumberA B C D E

Min.F

Max. G H J KMin. Wedge Lengths Spring Rate

9-90-6

9-95-6

FOR OTHERSPRING RATES,SEE DANLY DIESPRING CATALOG

21

Pry Bars

PRY BAR WITHTIP AND SHOEPart Number 9-04-15

TIP AND SHOE PACKAGEIncludes 2 Tips, 2 Shoes and Necessary Screws and Nuts.

Part Number 9-05-15

PRY BAR ALONEPart Number 9-01-15

TIPS PACKAGEIncludes 6 Tips, Screws and Nuts.

Part Number 9-06-15

Separates dies and die sets withoutmarring surfaces.The Danly forged steel pry bar is a handy, practicaltool for use in separating punch and die holderwithout damage to dies or die set.

With its soft, tempered brass shoe and bronze alloytip, the pry bar easily separates dies without risk of

scratching or marring dies or die set surfaces. Bothshoe and tip are easily removable and replaceable.

The Danly pry bar is designed with a rectangularcross-section for improved stability while maintainingthe same strength as the old octagonal shape.Overall length of the bar is 181/4". It has a black oxidefinish.

22

Punch Shanks & Socket Screw Keys

Danly Steel Punch Shanks are made to dimensionswith accurately cut threads for use on any type of die set.

Socket Screw Keys are made interchangeable forthe various types of screws, and also for use with allstandard makes of hex socket screws.

11⁄2

19⁄16

2

21⁄2

3

21⁄8

21⁄8

27⁄8

27⁄8

27⁄8

8-2422-18-2424-18-2428-18-2432-18-2436-18-2440-18-2456-18-2522-18-2524-18-2528-18-2532-18-2536-18-2540-18-2556-18-3222-18-3224-18-3228-18-3232-18-3236-18-3240-18-3256-18-4022-18-4024-18-4028-18-4032-18-4036-18-4040-18-4056-18-4822-18-4824-18-4828-18-4832-18-4836-18-4840-18-4856-1

13⁄811⁄213⁄4221⁄421⁄231⁄213⁄811⁄213⁄4221⁄421⁄231⁄213⁄811⁄213⁄4221⁄421⁄231⁄213⁄811⁄213⁄4221⁄421⁄231⁄213⁄811⁄213⁄4221⁄421⁄231⁄2

A B

Dia. Length

CPart

Number

7⁄32

11⁄32

1⁄29⁄16

5⁄85⁄83⁄43⁄43⁄47⁄87⁄81

11⁄811⁄413⁄811⁄215⁄813⁄417⁄821⁄823⁄825⁄8

17⁄32

17⁄32

15⁄813⁄417⁄82

21⁄821⁄423⁄821⁄223⁄43

31⁄433⁄441⁄443⁄451⁄453⁄461⁄471⁄481⁄491⁄4

#4, 5#6

#8#10

1⁄4

5⁄16

3⁄81⁄2, 7⁄16

9⁄16

5⁄8

3⁄47⁄8, 1

11⁄8, 11⁄413⁄8, 11⁄2

#0

#4#5, 6#8

#10

1⁄45⁄16

3⁄87⁄16

1⁄25⁄8, 3⁄4

7⁄81

#0

#4#5, 6#8

#10

1⁄45⁄16

3⁄8

1⁄25⁄8

1⁄4

5⁄16

3⁄8

1⁄25⁄83⁄4

7⁄8, 1

11⁄4

.028

.035

.0501⁄16

5⁄64

3⁄32

7⁄64

1⁄89⁄64

5⁄32

3⁄16

7⁄32

1⁄45⁄16

3⁄87⁄16

1⁄29⁄16

5⁄83⁄47⁄81

-9-35-549-50-549-04-549-05-549-06-549-07-549-08-549-09-549-10-549-12-549-14-549-16-549-20-549-24-549-28-549-32-549-36-549-40-549-48-549-56-549-64-54

9-29-539-35-539-50-539-04-539-05-539-06-539-07-539-08-539-09-539-10-539-12-539-14-539-16-539-20-539-24-539-28-539-32-539-36-539-40-539-48-539-56-539-64-53

-243⁄64

331⁄16

33⁄16

33⁄839⁄16

33⁄4315⁄16

41⁄841⁄247⁄851⁄46

63⁄471⁄281⁄49

93⁄4111⁄4123⁄4141⁄4

Socket HeadCap Screws1960 Series

Flat HeadCap Screws

Button HeadScrews

ShoulderScrews

PartNumberA C

BArm

Length

PartNumber

BArm

Length

Long ArmShort ArmSocket Screw Diameter GeneralDimensions

CB

A

SHANKS

SOCKET SCREW KEYS

23

Socket Head Cap Screws

Socket Head Cap Screws are made of alloy steelwith a controlled fillet under the head and continuousgrain flow for strength. Strength is further developedby heat treatment. The result is a finished productwith close tolerances and fully formed threads for theUnified Class 3A fit.

Knurled heads provide positive finger gripping andspeed up assembly. The accurate hex socketprovides positive, non-slip internal wrenching.

O — THREAD LENGTHSThe length of the screw thread is measured from theextreme point to the last usable thread and shall beas follows:

UNRC Thread length equals 2 diameters plus 1/2"(where this length of thread would be greater than 1/2the screw length).

Thread length equals 1/2 length (where this lengthof thread would be greater than 2 diameters plus 1/2")

UNRF Thread length equals 11/2 diameters plus 1/2"(where this length of thread would be greater than 3/8the screw length).

Thread length equals 3/8 length (where this lengthof thread would be greater than 11/2 diameter plus1/2").

Screws too short to allow application of theseformulas are threaded as close to the head aspracticable.

48

44

40

36

32

28

24

24

20

20

18

18

16

14

14

#42

#38

#33

#29

#21

#3

I

Q

25/64

29/64

13mm

14.5mm

11/16

20.5mm

59/64

.183

.205

.226

.270

5⁄16

3⁄8

15⁄32

9⁄16

21⁄32

3⁄4

27⁄32

15⁄16

11⁄8

15⁄16

11⁄2

.112

.125

.138

.164

.190

.250

.3125

.375

.4375

.500

.562

.625

.750

.875

1.000

3/32

3/32

7/64

9/64

5/32

3/16

1/4

5/16

3/8

3/8

7/16

1/2

5/8

3/4

3/4

1/8

9/64

#23

#15

#5

17/64

21⁄64

25⁄64

29⁄64

33⁄64

37/64

41/64

49/64

57/64

11/64

7/32

1/4

9/32

5/16

3/8

7/16

17/32

5/8

23/32

13/16

7/8

1

13/16

13/8

15/8

#43

#38

#36

#29

#25

#7

F

5⁄16

U

27⁄64

31⁄64

35⁄64

21⁄32

49⁄64

7⁄8

Dia.ThreadsPer Inch

HeadDia.

HeadLength

SizeHexHole

Counter-boreSize

BodyDrillSize**D NC NF A B F

Tap Drill Size†

UNRC UNRFM

#4

#5

#6

#8

#10

1⁄4

5⁄16

3⁄8

7⁄16

1⁄2

9⁄16

5⁄8

3⁄4

7⁄8

1.0

40

40

32

32

24

20

18

16

14

13

12

11

10

9

8

DIMENSIONAL DATA

†Sizes are based on approximate 70% thread height.**Break edge of body drill hole to clear screw fillet.

TENSILE STRENGTH190,000 PSI thru 5/8" diameter180,000 PSI 3/4" to 3" diameter

1960Series

24

Socket Head Cap Screws

All sizes listed in shaded areas are standard in both UNRC and UNRF.Note: To order the UNRF designation, add the number 1 to the part number(e.g., 9-0502-411 is fine; 9-0502-41 is coarse).

#4.112

#5.125

#6.138

#8.164

#10.190

1/4.250

5/16.3125

3/8.375

7/16.4375

1/2.500

5/8.625

3/4.750

1⁄43⁄81⁄25⁄83⁄41⁄43⁄81⁄25⁄83⁄41⁄43⁄81⁄25⁄83⁄47⁄811⁄43⁄81⁄25⁄83⁄47⁄8111⁄411⁄23⁄81⁄25⁄83⁄47⁄8111⁄411⁄213⁄423⁄81⁄25⁄83⁄47⁄8111⁄411⁄213⁄4221⁄421⁄223⁄43

3⁄81⁄25⁄83⁄47⁄8111⁄411⁄213⁄4221⁄421⁄223⁄4331⁄431⁄21⁄25⁄83⁄47⁄8111⁄411⁄213⁄4221⁄421⁄223⁄4331⁄431⁄2441⁄251⁄25⁄83⁄47⁄8111⁄411⁄213⁄4221⁄421⁄223⁄4331⁄431⁄24

1⁄25⁄83⁄47⁄8111⁄411⁄213⁄4221⁄421⁄223⁄4331⁄431⁄2441⁄2551⁄2661⁄278111⁄411⁄213⁄4221⁄421⁄223⁄4331⁄431⁄2441⁄2551⁄2661⁄27811⁄411⁄213⁄4221⁄421⁄223⁄43

9-0302-419-0303-419-0304-419-0305-419-0306-419-0402-419-0403-419-0404-419-0405-419-0406-419-0502-419-0503-419-0504-419-0505-419-0506-419-0507-419-0508-419-0602-419-0603-419-0604-419-0605-419-0606-419-0607-419-0608-419-0610-419-0612-419-0703-419-0704-419-0705-419-0706-419-0707-419-0708-419-0710-419-0712-419-0714-419-0716-419-0803-419-0804-419-0805-419-0806-419-0807-419-0808-419-0810-419-0812-419-0814-419-0816-419-0818-419-0820-419-0822-419-0824-41

9-1604-419-1605-419-1606-419-1607-419-1608-419-1610-419-1612-419-1614-419-1616-419-1618-419-1620-419-1622-419-1624-419-1626-419-1628-419-1632-419-1636-419-1640-419-1644-419-1648-419-1652-419-1656-419-1664-419-2008-419-2010-419-2012-419-2014-419-2016-419-2018-419-2020-419-2022-419-2024-419-2026-419-2028-419-2032-419-2036-419-2040-419-2044-419-2048-419-2052-419-2056-419-2064-419-2410-419-2412-419-2414-419-2416-419-2418-419-2420-419-2422-419-2424-41

9-1003-419-1004-419-1005-419-1006-419-1007-419-1008-419-1010-419-1012-419-1014-419-1016-419-1018-419-1020-419-1022-419-1024-419-1026-419-1028-419-1204-419-1205-419-1206-419-1207-419-1208-419-1210-419-1212-419-1214-419-1216-419-1218-419-1220-419-1222-419-1224-419-1226-419-1228-419-1232-419-1236-419-1240-419-1404-419-1405-419-1406-419-1407-419-1408-419-1410-419-1412-419-1414-419-1416-419-1418-419-1420-419-1422-419-1424-419-1426-419-1428-419-1432-41

DiameterInches

D

LengthInches

LPart

Number

DiameterInches

D

LengthInches

LPart

Number

DiameterInches

D

LengthInches

LPart

Number

DiameterInches

D

LengthInches

LPart

Number

9-2426-419-2428-419-2432-419-2436-419-2440-419-2444-419-2448-419-2452-419-2456-419-2464-419-2816-419-2818-419-2820-419-2822-419-2824-419-2826-419-2828-419-2832-419-2836-419-2840-419-2844-419-2848-419-2852-419-2856-419-2864-419-3216-419-3218-419-3220-419-3222-419-3224-419-3226-419-3228-419-3232-419-3236-419-3240-419-3244-419-3248-419-3252-419-3256-419-3264-41

31⁄431⁄2441⁄2551⁄2661⁄278221⁄421⁄223⁄4331⁄431⁄2441⁄2551⁄2661⁄278221⁄421⁄223⁄4331⁄431⁄2441⁄2551⁄2661⁄278

3/4.750

7/8.875

1.01.000

25

Socket Head Stripper Bolts

Socket Head Stripper Bolts (Shoulder Screws) aremanufactured to extremely close limits for theaccuracy required in tool and die work.

They are made of alloy steel with controlled filletand continuous grain flow for strength. This highstrength is further developed by carefully controlledheat treatment. The result is a finished product withclose tolerances and fully formed threads for theUnified Class 3A fit.

The knurled head makes for sure finger grip for fastassembly. The accurate hex socket provides forpositive, nonslip internal wrenching.

In addition, shoulders are held to fine tolerances forclose fit in drilled holes. The threads and head areconcentric with the body for uniformly accurateassembly. Threads are finished close to theshoulders for maximum holding power.

ADDITIONAL DATA

1/4.250

5/16.3125

3/8.375

1/2.500

1/2.500

5/8.625

3/4.750

3⁄81⁄25⁄83⁄4111⁄411⁄23⁄81⁄25⁄83⁄4111⁄411⁄213⁄423⁄81⁄25⁄83⁄4111⁄411⁄213⁄4221⁄421⁄223⁄4331⁄431⁄233⁄441⁄25⁄83⁄4111⁄411⁄213⁄4221⁄421⁄223⁄4

331⁄431⁄233⁄4441⁄441⁄243⁄4511⁄411⁄213⁄4221⁄421⁄223⁄4331⁄431⁄233⁄4441⁄441⁄243⁄4551⁄2611⁄213⁄4221⁄421⁄223⁄4331⁄431⁄233⁄4441⁄441⁄243⁄4551⁄26

9-0403-569-0404-569-0405-569-0406-569-0408-569-0410-569-0412-569-0503-569-0504-569-0505-569-0506-569-0508-569-0510-569-0512-569-0514-569-0516-569-0603-569-0604-569-0605-569-0606-569-0608-569-0610-569-0612-569-0614-569-0616-569-0618-569-0620-569-0622-569-0624-569-0626-569-0628-569-0630-569-0632-569-0804-569-0805-569-0806-569-0808-569-0810-569-0812-569-0814-569-0816-569-0818-569-0820-569-0822-56

9-0824-569-0826-569-0828-569-0830-569-0832-569-0834-569-0836-569-0838-569-0840-569-1010-569-1012-569-1014-569-1016-569-1018-569-1020-569-1022-569-1024-569-1026-569-1028-569-1030-569-1032-569-1034-569-1036-569-1038-569-1040-569-1044-569-1048-569-1212-569-1214-569-1216-569-1218-569-1220-569-1222-569-1224-569-1226-569-1228-569-1230-569-1232-569-1234-569-1236-569-1238-569-1240-569-1244-569-1248-56

DiameterInches

D

LengthInches

LPart

Number

DiameterInches

D

LengthInches

LPart

Number

24

20

18

16

13

11

1/8

5/32

3/16

1/4

5/16

3/8

3/8

7/16

1/2

5/8

3/4

7/8

3/8

7/16

9/16

3/4

7/8

1.0

25

#7

F

5/16

27/64

35/64

17/64

21/64

25/64

33/64

41/64

49/64

3/16

7/32

1/4

5/16

3/8

1/2

ShoulderDia.

D

ThreadDia.

C

ThreadsPer Inch

NC

ThreadsLength

E

HeadDia.

A

HeadHeight

B

SizeHex Hole

F

TapDrillSize

BodyDrillSize

1/4

5/16

3/8

1/2

5/8

3/4

#10

1/4

5/16

3/8

1/2

5/8

26

Dowel Pins

Precision Dowel Pins are made of high-grade steel,hardened, and precisioned ground to accurate limits.The finished hard surface of Dowel Pins makes itpossible to set them in close fitting holes withoutupsetting or expanding. The taper at the lead end

and the radius at the driving end facilitate use of thepins. All pins are inspected by the most modernmethods to assure uniform hardness, quality, andaccuracy to dimensions.

STANDARD SIZE FOR ALL PRECISION WORK.Ground .0002" over listed diameter to tolerancesof ± .0001".

1/8

3/16

1/4

5/16

3/8

3/8

7/16

1/2

5/8

3/4

7/8

3⁄81⁄25⁄83⁄47⁄8111⁄411⁄213⁄421⁄25⁄83⁄47⁄8111⁄411⁄213⁄421⁄25⁄83⁄47⁄8111⁄411⁄213⁄4221⁄421⁄21⁄25⁄83⁄47⁄8111⁄411⁄213⁄4221⁄421⁄231⁄25⁄83⁄4

7⁄8111⁄411⁄213⁄4221⁄421⁄23111⁄411⁄213⁄4221⁄233⁄4111⁄411⁄213⁄4221⁄421⁄2331⁄24111⁄411⁄213⁄4221⁄421⁄2331⁄24221⁄2331⁄24234

7-0406-17-0408-17-0410-17-0412-17-0414-17-0416-17-0420-17-0424-17-0428-17-0432-17-0608-17-0610-17-0612-17-0614-17-0616-17-0620-17-0624-17-0628-17-0632-17-0808-17-0810-17-0812-17-0814-17-0816-17-0820-17-0824-17-0828-17-0832-17-0836-17-0840-17-1008-17-1010-17-1012-17-1014-17-1016-17-1020-17-1024-17-1028-17-1032-17-1036-17-1040-17-1048-17-1208-17-1210-17-1212-1

7-1214-17-1216-17-1220-17-1224-17-1228-17-1232-17-1236-17-1240-17-1248-17-1416-17-1420-17-1424-17-1428-17-1432-17-1440-17-1448-17-1612-17-1616-17-1620-17-1624-17-1628-17-1632-17-1636-17-1640-17-1648-17-1656-17-1664-17-2016-17-2020-17-2024-17-2028-17-2032-17-2036-17-2040-17-2048-17-2056-17-2064-17-2432-17-2440-17-2448-17-2456-17-2464-17-2832-17-2848-17-2864-1

DiameterInches

A

LengthInches

LPart

Number

DiameterInches

A

LengthInches

LPart

Number

27

Button Head Socket Cap Screws

Button Head Socket Cap Screws are made of alloysteel with high strength further developed bycarefully controlled heat treatment. The result is afinished product with close tolerances and fullyformed threads for the Unified Class 3A fit.

The accurate hex socket provides for positive,nonslip internal wrenching.

All sizes listed are standard in American NationalCoarse Thread.

#4.112

#6.138

#8.164

#10.190

1/4.250

5/16.3125

3/8.375

1/2.500

5/8.625

1⁄43⁄81⁄21⁄43⁄81⁄25⁄81⁄43⁄81⁄25⁄83⁄41⁄43⁄81⁄25⁄83⁄47⁄813⁄81⁄25⁄83⁄47⁄813⁄81⁄25⁄83⁄47⁄811⁄25⁄83⁄47⁄8111⁄4111⁄411⁄2211⁄411⁄22

9-0402-499-0403-499-0404-499-0502-499-0503-499-0504-499-0505-499-0602-499-0603-499-0604-499-0605-499-0606-499-0702-499-0703-499-0704-499-0705-499-0706-499-0707-499-0708-499-0803-499-0804-499-0805-499-0806-499-0807-499-0808-499-1003-499-1004-499-1005-499-1006-499-1007-499-1008-499-1204-499-1205-499-1206-499-1207-499-1208-499-1210-499-1608-499-1610-499-1612-499-1616-499-2010-499-2012-499-2016-49

DiameterInches

D

LengthInches

LPart

Number

ADDITIONAL DATA

40

32

32

24

20

18

16

13

11

1/16

5/64

3/32

1/8

5/32

3/16

7/32

5/16

3/8

.213

.262

.312

.361

.437

.547

.656

.875

1.000

.059

.073

.087

.101

.132

.166

.199

.265

.331

Dia.

D

ThreadsPer Inch

NC

HeadDia.

A

HeadHeight

B

.015

.015

.015

.020

.031

.031

.031

.046

.062

LipHeight

G

SizeHex Hole

F

#4

#6

#8

#10

1/4

5/16

3/8

1/2

5/8

28

Flat Head Socket Cap Screws

Flat Head Socket Cap Screws are made of alloysteel with continuous grain flow for strength. Thishigh strength is further developed by carefullycontrolled heat treatment. The result is a finishedproduct with close tolerances and fully formedthreads for the Unified Class 3A fit. The accurate hexsocket provides for positive, nonslip internalwrenching.

l—THREAD LENGTHSThe length of the screw thread is measured from theextreme point to the last usable thread and shall beas follows:

AMERICAN NATIONAL COARSE Thread lengthequals 2 diameters plus 1/2" (where this length ofthread would be greater than 1/2 the screw length).

Thread length equals 1/2 length (where this lengthof thread would be greater than 2 diameters plus1/2").

All sizes listed are standard in American NationalCoarse Thread.

#4.112

#5.125

#6.138

#8.164

#10.190

1/4.250

5/16.3125

5/16.3125

3/8.375

7/16.4375

1/2.500

5/8.625

3/4.750

1⁄43⁄81⁄25⁄83⁄41⁄43⁄81⁄25⁄83⁄41⁄43⁄81⁄25⁄83⁄43⁄81⁄25⁄83⁄413⁄81⁄25⁄83⁄4111⁄411⁄23⁄81⁄25⁄83⁄4111⁄411⁄213⁄421⁄25⁄83⁄4111⁄411⁄213⁄4

221⁄421⁄21⁄25⁄83⁄4111⁄411⁄213⁄4221⁄421⁄233⁄4111⁄411⁄213⁄423⁄4111⁄411⁄213⁄4221⁄421⁄2311⁄411⁄213⁄4221⁄421⁄2311⁄411⁄213⁄4221⁄421⁄23

9-0302-449-0303-449-0304-449-0305-449-0306-449-0402-449-0403-449-0404-449-0405-449-0406-449-0502-449-0503-449-0504-449-0505-449-0506-449-0603-449-0604-449-0605-449-0606-449-0608-449-0703-449-0704-449-0705-449-0706-449-0708-449-0710-449-0712-449-0803-449-0804-449-0805-449-0806-449-0808-449-0810-449-0812-449-0814-449-0816-449-1004-449-1005-449-1006-449-1008-449-1010-449-1012-449-1014-44

9-1016-449-1018-449-1020-449-1204-449-1205-449-1206-449-1208-449-1210-449-1212-449-1214-449-1216-449-1218-449-1220-449-1224-449-1406-449-1408-449-1410-449-1412-449-1414-449-1416-449-1606-449-1608-449-1610-449-1612-449-1614-449-1616-449-1618-449-1620-449-1624-449-2010-449-2012-449-2014-449-2016-449-2018-449-2020-449-2024-449-2410-449-2412-449-2414-449-2416-449-2418-449-2420-449-2424-44

DiameterInches

D

LengthInches

LPart

Number

DiameterInches

D

LengthInches

LPart

Number

ADDITIONAL DATA

40

40

32

32

24

20

18

16

14

13

11

10

1/16

5/64

5/64

3/32

1/8

5/32

3/16

7/32

1/4

5/16

3/8

3/8

.225

.281

.307

.359

.411

.531

.656

.781

.844

.937

1.188

1.438

Dia.

D

ThreadsPer Inch

NC

HeadDia.

A

SizeHex Hole

F

#4

#5

#6

#8

#10

1/4

5/16

3/8

7/16

1/2

5/8

3/4

29

Hoist Rings

Side-Pull Hoist RingsMaterial: Alloy SteelClevis, Ring, Bushing and Cap Screware magnetic particle inspected.Clevis is x-rayed.Finish: Black Oxide

Center-Pull Hoist RingsMaterial: 4140Finish: Black OxideWasher: Gold IriditeClevis, Bolt, Pins, Base, Washer and Bushing are Magnetic Particle Inspected.

1 Stated load capacity based on specific thread torques as shown in chart. It is recommended that these torques be used when installing hoist rings.*Rated at 5:1 strength factor.

5/16-183/8-16

1/2-13

5/8-11

3/4-10

7/8-9

1-8

11/4-711/2-62-41/2

8001000

2500

4000

5000

7000

8000

10000

15002400030000

9-0109-889-0309-889-0417-889-0412-889-0416-889-0420-889-0516-889-0520-889-0616-889-0624-889-0616-8819-0624-8819-0716-889-0820-889-0824-889-0836-889-1030-889-1244-889-1650-88

2.672.673.754.784.784.784.784.784.784.786.526.526.526.526.526.528.7312.4712.47

–––

9-0412-899-0416-899-0420-899-0516-899-0520-899-0616-899-0624-899-0616-8919-0624-8919-0716-899-0820-899-0824-899-0836-89

–––

–––

6.726.726.726.726.726.726.728.118.118.118.118.118.11–––

9/16

9/16

11/16

3/4

111/4

111/4

111/4

111/2

111/4

11/2

21/4

17/8

23/4

31/8

.75

.751.201.501.501.501.501.501.501.502.312.312.312.312.312.313.194.194.19

.43

.43

.69

.88

.88

.88

.88

.88

.88

.881.401.401.401.401.401.401.752.252.25

.38

.38

.50

.75

.75

.75

.75

.75

.75

.751.001.001.001.001.001.001.251.751.75

1.841.842.563.523.523.523.523.523.523.525.145.145.145.145.145.146.508.558.55

712282828286060100100100100160230230230470800800

650

800

1800

2500

4100

7100

14000

17200

29000

5/16 - 18

3/8 - 16

1/2 - 13

5/8 - 11

3/4 - 10

1 - 8

11/4 - 7

11/2 - 6

2 - 41/2

2

2

3

3

4

4

6

6

51/4 x101/2

21/8

23/8

33/8

35/8

5

53/8

67/8

77/8

10

2

2

33/16

33/16

5

5

613/16

613/16

613/16

11/2

11/2

23/8

23/8

33/4

33/4

45/8

45/8

45/8

5/8

3/4

1

11/4

11/2

2

2

21/2

31/8

3/8

3/8

5/8

5/8

1

1

13/8

13/8

11/2

3.5

4.5

15.0

25.0

50.0

90.0

150.0

250.0

300.0

LoadCapacity*

ThreadSize

A

LoadCapacity*

(lbs.)Part

Number BPart

Number B

ThreadLength

C D

Radius

E

Diameter

F GTorque1

(lb. ft.)

BA C D E F G PartNumber

ThreadTorque1

9-01-87

9-03-87

9-04-87

9-05-87

9-06-87

9-08-87

9-10-87

9-12-87

9-16-87

Standard Clevis Long Clevis

30

Gold Bond Fasteners

Press Room Bolts – SAE Grade 8

Choice of T-Slots or Hex Head.Heat treated, high strength alloy steel.Zinc-plated for rust and corrosion resistance.Gold-colored finish for quick identification.

Gold Bond Press Room Bolts are cold, warm or hotforged and utilize forged, heat treated alloy steel.Forging provides extra strength by eliminating theweakness often found at joint of head and shaft inmachined bolts. The alloy steel is heat-treated for aminimum tensile strength of 150,000 p.s.i., hardnessof 302-352 BHN (33-39 Rc).

Gold Bond Bolts conform to or exceed currentSAE-J-429 Grade 8 requirements and the qualityspecifications of SAE-J-123. Threads are NationalCoarse - Class 2A.

Zinc plating helps assure protection against rustand corrosion. The gold-colored finish convenientlyidentifies Gold Bond Bolts as the superior pressroom bolt for mounting bolster plates, blank holderplates, dies and other rugged, heavy-duty fasteningjobs.

Note: Danly Gold Bond Bolts, Cap Screws, Nuts and Washers of correspondingdiameters in this catalog can be used interchangeably as mating parts.

Danly T-Nuts are manufactured from materialmeeting the physical, mechanical and qualityrequirements of SAE Grade 5. In addition, they arehardened to 302-352 BHN (33-39 Rc). Sizesconform to ASA Standard for use in 3/4" and 1" T-Slots.

5/8 - 11 11/813/32

Max.

3/4 - 10 15/1617/32

Max.

1 - 8 111/1623/32

Max.

11/4 - 7 21/1631/32

Max.

2.75 1.753.0 2.03.5 2.54.0 2.55.0 3.57.0 5.59.0 4.5

11.0 4.513.0 4.53.0 2.03.25 2.253.5 2.54.0 2.55.0 3.57.0 5.59.0 4.5

11.0 4.513.0 4.53.5 2.54.0 3.04.5 3.55.0 4.06.0 4.07.0 4.08.0 4.09.0 4.0

11.0 5.013.0 5.015.5 5.018.0 5.020.5 5.05.0 3.07.0 5.09.0 5.0

11.0 5.013.0 5.0

3/4 5/8 - 11 25/32 15/1625/32

17/32 15/16 9-0511-661

1 3/4 - 10 11/32 111/16 1 11/16 111/16 9-0610-661

Gold Bond T-Nuts

A

LC

B

*These items are being discontinued. Available while supplies last.

9-0511-6219-0512-6219-0514-6219-0516-6219-0520-6219-0528-6219-0536-621*9-0544-621*9-0552-621*9-0612-6219-0613-6219-0614-6219-0616-6219-0620-6219-0628-6219-0636-6219-0644-621*9-0652-621*9-0814-6219-0816-6219-0818-6219-0820-6219-0824-6219-0828-6219-0832-6219-0836-6219-0844-6219-0852-6219-0862-6219-0872-6219-0882-6219-1020-621*9-1028-621*9-1036-621*9-1044-621*9-1052-621*

A B PartNumberC L l

SlotSize A Part

NumberB C D E F

Gold Bond T-Slot Bolts

31

Gold Bond Fasteners

5/8 11/16 11/2 3/16

3/4 13/16 13/4 1/4

1 11/16 21/4 5/16

11/4 15/16 23/4 3/8

Flat Washers

Heavy Hex Nuts

Gold Bond Hex Head Bolts

A

L

C

B

*These items are being discontinued. Available while supplies last.

*These items are being discontinued. Available while supplies last.

3/4 - 10 11/41/2

1 - 8 15/8 7/8

A B PartNumberC L l

3.0 2.03.5 2.54.0 3.04.5 2.55.0 3.06.0 4.07.0 3.58.0 3.5

10.0 5.53.0 2.53.5 3.04.0 2.55.0 2.56.0 3.56.5 3.07.0 3.57.5 3.58.0 4.0

10.0 5.0

9-0612-7219-0614-7219-0616-7219-0618-7219-0620-7219-0624-7219-0628-7219-0632-7219-0640-7219-0812-7219-0814-7219-0816-7219-0820-7219-0824-7219-0826-7219-0828-7219-0830-7219-0832-7219-0840-721

Nom.Size

A PartNumberB C

9 - 0511-711

9-0613-711

9-0817-711

9-1021-711*

5/8 - 11 11/165/8

3/4 - 10 11/4 3/4

1 - 8 15/8 1

11/4 -7 2 11/4

A BPart Number

C

–

9-0610-781

9-0808-781

9-1007-781*

9-0511-681

–

–

–

Grade 5 Grade 8

32

Gold Bond Fasteners

Gold Bond Swivel Head Bolts - Grade 8Gold Bond Swivel Head Bolts conform to SAE J-429, Grade 8 requirements. Heads are cold or warmforged to provide greater strength. Threads are rolledto UNC - CL2A. The bolts are hardened to 302-352BHN (33-39Rc) and have a minimum tensilestrength of 150,000 psi.

All bolts are zinc plated for protection against rustand corrosion and a gold color finish is added forquick identification as a high strength fastener.

Swivel Head Bolts are designed for use with GoldBond Swivel Washers. The heavy nut size heads on

the bolts provide a large bearing surface for greaterclamping strength and compensate for minorvariations between clamps and the part beingclamped.

Swivel Washers, for use with Swivel Head Boltsand Swivel Hex Nuts, are made of heat-treated steel,heavy enough to resist dishing under strain. Partnos. 9-01-501 and 9-02-501 Washers have a largediameter which will amply span die holder slots. AllSwivel Washers are zinc plated for rust andcorrosion protection and are finished in gold color.

5/8 - 11

3/4 - 10

13/4 1.3821/4 1.8823/4 2.3831/4 2.033/4 2.541/4 3.043/4 2.2551/4 2.7553/4 3.2513/4 1.3821/4 1.8823/4 2.031/4 2.033/4 2.041/4 2.2543/4 2.2551/4 2.2553/4 2.5

9-01-50127/32

9-02-50131/32

A

LB

5/8 25/32 17/8 5/16

3/4 29/32 17/8 3/8

1 13/16 21/4 3/8

11/4 17/16 23/4 1/2

Swivel WashersFor use with Gold Bond Goose Neck Clamps Swivel Hex Nuts

Swivel Head Bolts

*These items are being discontinued. Available while supplies last. *These items are being discontinued. Available while supplies last.

A L PartNumber

lB

WithWasher

9-1016-4019-1020-4019-1024-4019-1028-4019-1032-4019-1036-4019-1040-4019-1044-4019-1048-4019-1216-4019-1220-4019-1224-4019-1228-4019-1232-4019-1236-4019-1240-4019-1244-4019-1248-401

Nom.Size

A PartNumberB C

9-01-501

9-02-501

9-05-501

9-06-501*

5/8 - 11 11/1611/16

3/4 - 10 11/4 13/16

1 - 8 15/8 11/16

11/4 -7 2 13/8

A BPart

NumberC

9-0511-691

9-0610-691

9-0808-691

9-1007-691*

33

Gold Bond Clamps

These heavy, forged carbon steel clamps aredesigned to permit moving the clamping bolt close tothe clamped object. The offset construction providesample room for the stock to pass over the head of

the clamping bolt. The clamps are zinc plated for rustresistance and have a gold color finish.

Note: B dimension shown with Swivel Head Cap Screws and Washers for usewith Goose Neck Clamps.

GOLD BOND OFFSET CLAMPS

3/4

3/4

7/8

7/8

7/8

11/8

21/4

21/2

3

35/8

13/4

2

13/16

15/16

3

35/8

11/4

19/16

5/8

5/8

5/8

5/8

BoltSize

PartNumberA B C D E F G H I J K

5/8 or 3/4

1

9-06-301

9-07-301

GOLD BOND STRAIGHT CLAMPS

3/4

3/4

7/8

7/8

7/8

11/8

21/4

23/8

21/2

3

23/8

23/4

15/16

15/16

21/2

3

1

11/4

5/8

5/8

5/8

5/8

BoltSize

PartNumberA B C D E F G H I J K

5/8 or 3/4

1

9-03-301

9-04-301

OFFSET

GOOSE NECK 9-02-301

STRAIGHT

34

Ball Bearing Cages

1

11⁄4

11⁄2

13⁄4

2

21⁄2

3

3⁄16

3⁄16

1⁄4

1⁄4

1⁄4

3⁄8

3⁄8

11⁄222

21⁄23

31⁄431⁄233⁄411⁄22

23⁄431⁄433⁄44

41⁄443⁄42

21⁄223⁄431⁄241⁄441⁄25

51⁄26

21⁄23

31⁄44

43⁄451⁄453⁄461⁄463⁄43

31⁄233⁄441⁄251⁄455⁄86

61⁄27

71⁄24

53⁄461⁄271⁄473⁄481⁄483⁄44

53⁄461⁄271⁄473⁄481⁄483⁄4

Type IPart

Number

6-0808-82-26-0810-82-26-0812-82-26-0813-82-26-0814-82-26-0815-82-2

6-1011-82-26-1013-82-26-1015-82-26-1016-82-26-1017-82-26-1019-82-2

6-1211-82-26-1214-82-26-1217-82-26-1218-82-26-1220-82-26-1222-82-26-1224-82-2

6-1413-82-26-1416-82-26-1419-82-26-1421-82-26-1423-82-26-1425-82-26-1427-82-2

6-1615-82-26-1618-82-26-1621-82-26-1623-82-26-1624-82-26-1626-82-26-1628-82-26-1630-82-2

6-2023-82-26-2026-82-26-2029-82-26-2031-82-26-2033-82-26-2035-82-2

6-2423-82-26-2426-82-26-2429-82-26-2431-82-26-2433-82-26-2435-82-2

7⁄16

11⁄16

11⁄16

15⁄16

19⁄16

113⁄16

21⁄16

25⁄16

7⁄16

11⁄16

17⁄16

111⁄16

115⁄16

23⁄16

27⁄16

215⁄16

11⁄16

15⁄16

17⁄16

113⁄16

23⁄16

27⁄16

215⁄16

37⁄16

315⁄16

15⁄16

13⁄16

111⁄16

21⁄16

27⁄16

215⁄16

37⁄16

315⁄16

47⁄16

13⁄16

17⁄16

115⁄16

25⁄16

211⁄16

31⁄16

37⁄16

315⁄16

47⁄16

415⁄16

111⁄16

333⁄833⁄441⁄443⁄451⁄4

111⁄16

333⁄833⁄441⁄443⁄451⁄4

C S

XO

Type IIPart

Number

PostDia.

6-0806-82-16-0808-82-1

6-1006-82-16-1008-82-1

6-1208-82-16-1210-82-1

6-1410-82-16-1412-82-1

6-1612-82-16-1614-82-1

6-2016-82-1

6-2416-82-1

C

O

S

C

S

O

X

Ball cages are made of a heat treated aluminumalloy with tough, wear-resistant qualities. They aremanufactured to rigid quality control standards toassure a smooth, burr-free finish that reduces frictionand the possibility of scoring.

Ball bearings are vacuum degassed quality, fatigueresistant steel and are thoroughly inspected forroundness, smooth finish and dimensional tolerance.

Ball cages are mounted to drilled and tapped guideposts by a special washer assembly which permitscage to rotate freely around guide post, when notunder pre-load.

Ball bearings are arranged in a spiral pattern in thecage to minimize tracking or grooving and assureuniform wear. Each ball is retained by spinning formaximum security.

TYPE IFor Type I

Ball Bearing Bushing Assembly

TYPE IIFor Type II and III

Ball Bearing Bushing Assemblies

35

Ball Bearing Guide Posts

Danly Precision Ball Bearing Guide Posts for BallBearing Bushing Assemblies feature vacuumdegassed, bearing quality, electric furnace alloy steelwith a smooth, hard-wearing surface that assuresfree-rolling of balls and extends guide post life.

Each post is drilled and tapped at the bottom formounting of the ball cage washer assembly. Thisunique mounting method permits the ball cage,except when under pre-load, to freely rotate a full360 degrees around the guide post.

L

O

Ball Cage WasherAssembly SoldSeparately}

Diameter O Lbs.Per Inch

Lbs.Per FootTap Size

GUIDE POSTTAP SIZES

RECOMMENDEDSEATINGTORQUE

5⁄16-18 N.C.3⁄8-16 N.C.1⁄2-13 N.C.

3205601350

2647112

1-11⁄411⁄2-13⁄4-2

21⁄2-3

1

11⁄4

11⁄2

13⁄4

13⁄4

2

21⁄2

3

31⁄433⁄441⁄441⁄243⁄4551⁄451⁄253⁄4661⁄2771⁄2881⁄2941⁄443⁄451⁄451⁄253⁄4661⁄2771⁄2881⁄2910111241⁄4553⁄4661⁄2771⁄2881⁄2991⁄210101⁄211111⁄212121⁄21314553⁄461⁄2771⁄2

881⁄2991⁄210101⁄211111⁄212121⁄21314151753⁄461⁄271⁄471⁄273⁄4881⁄2991⁄210101⁄211111⁄212121⁄2131415161718883⁄491⁄2101112131417182081⁄291⁄410111213141720

5-0813-825-0815-825-0817-825-0818-825-0819-825-0820-825-0821-825-0822-825-0823-825-0824-825-0826-825-0828-825-0830-825-0832-825-0834-825-0836-825-1017-825-1019-825-1021-825-1022-825-1023-825-1024-825-1026-825-1028-825-1030-825-1032-825-1034-825-1036-825-1040-825-1044-825-1048-825-1217-825-1220-825-1223-825-1224-825-1226-825-1228-825-1230-825-1232-825-1234-825-1236-825-1238-825-1240-825-1242-825-1244-825-1246-825-1248-825-1250-825-1252-825-1256-825-1420-825-1423-825-1426-825-1428-825-1430-82

5-1432-825-1434-825-1436-825-1438-825-1440-825-1442-825-1444-825-1446-825-1448-825-1450-825-1452-825-1456-825-1460-825-1468-825-1623-825-1626-825-1629-825-1630-825-1631-825-1632-825-1634-825-1636-825-1638-825-1640-825-1642-825-1644-825-1646-825-1648-825-1650-825-1652-825-1656-825-1660-825-1664-825-1668-825-1672-825-2032-825-2035-825-2038-825-2040-825-2044-825-2048-825-2052-825-2056-825-2068-825-2072-825-2080-825-2434-825-2437-825-2440-825-2444-825-2448-825-2452-825-2456-825-2468-825-2480-82

DiameterInches

O

LengthInches

LPart

Number

DiameterInches

O

LengthInches

LPart

Number

36

5-0810-8265-0811-8265-0812-8265-0813-8265-0814-8265-0815-8265-0816-8265-0817-8265-0818-8265-0819-8265-0821-8265-0823-8265-0825-8265-0827-8265-0829-8265-0831-8265-1013-8265-1014-8265-1015-8265-1016-8265-1017-8 265-1018-8265-1019-8265-1021-8265-1023-8265-1025-8265-1027-8265-1029-8265-1031-8265-1035-8265-1039-8265-1043-8265-1213-8265-1214-8265-1215-8265-1216-8265-1217-8265-1218-8265-1220-8265-1222-8265-1224-8265-1226-8265-1228-8265-1230-8265-1232-8265-1234-8265-1236-8265-1238-8265-1240-8265-1242-8265-1244-8265-1246-8265-1250-826

Demountable Ball Bearing Guide Posts

Danly Demountable Guide Posts forball bearing bushing assembliesfeature vacuum degassed, bearingquality, electric furnace alloy steel witha smooth, hard-wearing surface thatassures free-rolling of balls andextends guide post life.

Each post is drilled and tapped at thebottom for mounting of the ball cagewasher assembly. This uniquemounting method utilizes the entiresurface of the guide post for guidingand permits the ball cage, except whenunder pre-load, to freely rotate a full360 degrees around the guide post.This free-flowing movement eliminatesscoring or tracking of the guide postsurface.

Clamp Data

11⁄8

125⁄64

117⁄32

Post Diameter Length

1

11⁄4

11⁄2

15⁄16

19⁄16

17⁄8

13⁄16

13⁄16

17⁄16

13⁄16

63⁄64

11⁄8

7⁄8

1

11⁄16

.610

.750

.750

2.502.753.003.253.503.754.004.254.504.755.255.756.256.757.257.753.253.503.754.004.254.504.755.255.756.256.757.257.758.759.7510.753.253.503.754.004.254.505.005.506.006.507.007.508.008.509.009.5010.0010.5011.0011.5012.50

O E1 F1B M N P Y

5⁄16 - 18N.C.

5⁄16 - 18N.C.

3⁄8 - 16N.C.

PartNumber

PostTapSize

3 CLAMPS6-90-1

3 SCREWS1/4-20 X 3/4 LG.

WASHER ASSEMBLY6-0008-82-2

OR6-0008-82-1

3 CLAMPS6-93-1

3 SCREWS5/16-18 X 7/8 LG.

WASHER ASSEMBLY6-0010-82-2

OR6-0010-82-1

3 CLAMPS6-93-1

3 SCREWS5/16-18 X 7/8 LG.

WASHER ASSEMBLY6-0012-82-2

OR6-0012-82-1

Chart continues on next page

O

B

E1

F1

Ball Cage WasherAssembly SoldSeparately}

37

Demountable Ball Bearing Guide Posts

M

P N

MN

P

Clamp ArrangementsFor Demountable Guide Post

5-1415-8265-1416-8265 -1417-8 265-1418-8265-1419-8265-1421-8265-1423-8265-1425-8265-1427-8265-1429-8265-1431-8265-1433-8265-1435-8265-1437-8265-1439-8265-1441-8265-1443-8265-1445-8265-1449-8265-1453-8265-1457-8265-1461-8265-1617-8 265-1618-8265-1619-8265-1620-8265-1621-8265-1622-8265-1623-8265-1624-8265-1626-8265-1628-8265-1630-8265-1632-8265-1634-8265-1636-8265-1638-8265-1640-8265-1642-8265-1644-8265-1648-8265-1652-8265-1656-8265-1660-8265-1664-8265-2024-8265-2026-8265-2028-8265-2032-8265-2036-8265-2040-8265-2044-8265-2048-8265-2060-8265-2072-8265-2424-8265-2426-8265-2430-8265-2434-8265-2438-8265-2442-8265-2446-8265-2458-8265-2470-826

Clamp Data

145⁄64

153⁄64

25⁄64

221⁄64

Post Diameter Length

13⁄4

2

21⁄2

3

21⁄4

21⁄2

31⁄32

31⁄2

111⁄16

115⁄16

115⁄16

27⁄16

119⁄64

127⁄64

143⁄64

159⁄64

13⁄8

19⁄16

123⁄32

129⁄32

.750

.750

.750

.750

3.754.004.254.504.755.255.756.256.757.257.75

8.258.759.259.75

10.2510.7511.2512.2513.2514.2515.254.254.504.755.005.255.505.756.006.507.007.508.008.509.009.50

10.0010.5011.0012.0013.0014.0015.0016.006.006.507.008.009.00

10.0011.0012.0015.0018.006.006.507.508.509.50

10.5011.5014.5017.50

O E1 F1B M N P Y

3⁄8 - 16N.C.

3⁄8 - 16N.C.

1⁄2 - 13N.C.

1⁄2 - 13N.C.

PartNumber

PostTapSize

4 CLAMPS6-93-1

4 SCREWS5/16-18 X 7/8 LG.

WASHER ASSEMBLY6-0014-82-2

OR6-0014-82-1

4 CLAMPS: 6-93-14 SCREWS: 5/16-18X7/8 LG.

WASHER ASSEMBLY6-0020-82-2 OR 6-0020-82-1

4 CLAMPS6-93-1

4 SCREWS5/16-18 X 7/8 LG.

WASHER ASSEMBLY6-0016-82-2

OR6-0016-82-1

4 CLAMPS: 6-93-14 SCREWS: 5/16-18X7/8 LG.

WASHER ASSEMBLY6-0024-82-2 OR 6-0024-82-1

Continued from previous page

38

Demountable Ball Bearing Bushings

CBA

Nom.PostDia.

PartNumber

Danly Demountable Bushings feature vacuumdegassed, bearing quality, electric furnace alloysteel. They are designed for a tap fit installationand are assembled to the die holder by easilymounted clamps and screws which provide fourtimes the holding power of pressed-in bushings.By simply removing clamps, bushings are easilyremoved from die holder for die grinding or repair.

1

11⁄4

11⁄2

13⁄4

2

2 1⁄2

3

1 3⁄8

1 5⁄8

1 7⁄8

2 1⁄8

2 1⁄2

3

3 1⁄2

1 7⁄8

2 1⁄8

2 1⁄2

2 3⁄4

3 1⁄4

3 3⁄4

4 1⁄4

2 1⁄8

2 3⁄8

2 7⁄8

3 1⁄8

3 5⁄8

4 1⁄8

4 3⁄4

2.283

2.533

3.033

3.283

3.783

4.283

4.908

1 3⁄16

1 3⁄16

17⁄16

111⁄16

115⁄16

115⁄16

115⁄16

1 1⁄4

1 3⁄4

2 1⁄4

2 3⁄4

1 3⁄4

2 1⁄4

2 3⁄4

11⁄2

2 1⁄4

3

31⁄2

1 3⁄4

2 1⁄2

3 1⁄4

2

2 3⁄4

3 1⁄2

4 1⁄4

5

4

4 3⁄4

51⁄2

4

43⁄4

51⁄2

2 7⁄16

2 15⁄16

3 7⁄16

3 15⁄16

2 15⁄16

3 7⁄16

3 15⁄16

2 15⁄16

3 11⁄16

4 7⁄16

4 15⁄16

3 7⁄16

4 3⁄16

4 15⁄16

3 15⁄16

4 11⁄16

5 7⁄16

6 3⁄16

6 15⁄16

5 15⁄16

6 11⁄16

7 7⁄16

5 15⁄16

6 11⁄16

7 7⁄16

6-0805-85

6-0807-85

6-0809-85

6-0811-85

6-1007-85

6-1009-85

6-1011-85

6-1206-85

6-1209-85

6-1212-85

6-1214-85

6-1407-85

6-1410-85

6-1413-85

6-1608-85

6-1611-85

6-1614-85

6-1617-85

6-1620-85

6-2016-85

6-2019-85

6-2022-85

6-2416-85

6-2419-85

6-2422-85

A

B

C

F

E 3/8

C1

L1

111⁄411⁄213⁄42

21⁄23

15⁄16

17⁄16

111⁄16

113⁄16

21⁄16

25⁄16

25⁄8

111⁄16

113⁄16

2 1⁄16

2 3⁄16

2 7⁄16

2 11⁄16

3

3

46-91-1

5⁄16 -18 NCX

3⁄4 LG

Nom.PostDia.

M NClamps

PerBushing

PartNumber

ScrewSize

M

NMN

Clamp Dimensions Clamp Arrangements

Nom.Bushing

I.D. C1 E F L1

39

Straight Sleeve Ball Bearing Bushings

Precision Straight Sleeve Ball Bearing Bushingsfeature vacuum degassed, bearing quality, electricfurnace alloy steel. Like all components of the DanlyBall Bearing Bushing Assembly, these straight sleevebushings are completely interchangeable.

1

11⁄4

11⁄2

13⁄4

2

21⁄2

3

1.87551.8748

2.12552.1248

2.50052.4998

2.75052.7498

3.25053.2498

3.75053.7498

4.25054.2498

.9988

.9980

1.24881.2480

1.49831.4975

1.74831.7475

1.99831.9975

2.49782.4970

2.99782.9970

Bore SizesNom.GuidePostDia.

Punch ShoulderFor Guide

Posts

Die Shoe ForShoulder Or

Straight SleeveBall Bushings

1

11⁄4

11⁄2

13⁄4

2

2 1⁄2

3

1 3⁄8

1 5⁄8

1 7⁄8

2 1⁄8

2 1⁄2

3

3 1⁄2

1 7⁄8

2 1⁄8

2 1⁄2

2 3⁄4

3 1⁄4

3 3⁄4

4 1⁄4

2 1⁄23

3 1⁄24

4 1⁄25

33 1⁄24

4 1⁄256

33 3⁄44 1⁄25

5 1⁄2678

3 1⁄24 1⁄45

5 1⁄26789

44 3⁄45 1⁄26 1⁄478910

66 3⁄47 1⁄28 1⁄29 1⁄210 1⁄2

66 3⁄47 1⁄28 1⁄29 1⁄2101⁄2

6-0810-866-0812-866-0814-866-0816-866-0818-866-0820-86

6-1012-866-1014-866-1016-866-1018-866-1020-866-1024-86

6-1212-866-1215-866-1218-866-1220-866-1222-866-1224-866-1228-866-1232-86

6-1414-866-1417-866-1420-866-1422-866-1424-866-1428-866-1432-866-1436-86

6-1616-866-1619-866-1622-866-1625-866-1628-866-1632-866-1636-866-1640-86

6-2024-866-2027-866-2030-866-2034-866-2038-866-2042-86

6-2424-866-2427-866-2430-866-2434-866-2438-866-2442-86

A B

Nom.Bushing

I.D.

Nom.Bushing

O.D.Nom.PostDia.

PartNumber

LengthL2

B

A L2

DANLY Bushing MountPART NO. 9-0060-82

INSTALLATION INSTRUCTIONSIn order to avoid the bushing close-in which occursas a result of press-fit, these bushings, should beretained with Danly Bushing Mount. When soinstalled, it is not necessary to hone the bushing boreafter installation, and the bushing fit will be correct.

Application of Danly Bushing Mount

1. Degrease bushing OD and die shoe bore with alcohol, acetone or other volatile solvent and wipe dry.

2. Apply Bushing Mount sparingly and wring bushinginto die shoe.

3. Allow 4 hour cure at 72° F. Do not disturbbushing until cure is complete.

40

Type I Selection Data

Instructions For Using Chart On Page 41 ☞Selection of a Type I Ball Bearing Bushing Assembly is based on therequired stroke and the guide post diameter. With these two factorsestablished, refer to the Selection Chart:

1. Under the heading Stroke “S’’, find the column for the desired stroke.

2. Move down this column to colored square on horizontal line oppositerequired Post diameter.

3. For required bushing length, move to left from colored square onhorizontal line to Bushing Length column. (See “Caution’’ Note at bottomof page.)

4. Select cage length from Ball Cage column. Select length shownwithin colored area matching the colored square in which stroke andbushing length selections intersect. Increased life is provided whenlongest cage length is selected, shut height permitting.

*Note: If die grind is not required, stroke may be increased by the amountof die grind allowance shown in “X’’ column. If die grind is greater than theamount shown, stroke will shorten by the additional amount added.

Note: If calculated guide post length is not listed:

1. Select next longer length and cut off to required length,

(Caution: Demountable Guide Post may not be cut off; choose nextshorter length. )

2. Or, select shorter length and recess post in punch holder to obtaincorrect L dimension.

Press fit length should be equal to or greater than the diameter of theguide post, if possible.

Note: On Type I Assemblies, a die set designed for a particular strokemay be used in any press of lesser stroke, but never in any press wherethe stroke is greater than originally chosen.

Caution: Be sure bushing does not strike punch holder at minimum shutheight. If this condition exists, use shorter bushing and correspondingball cage.

Data for Finding Guide Post LengthType I - Full Pre-Load Throughout Stroke

����

�

���F

J

���

S

STROKE UP

STROKEDOWN

L

Z

TMINSHUT HEIGHT

(DIE LIFE DEPLETED)

O

���

����

���

C�������

���

STRAIGHTSLEEVE

BUSHING

DEMOUNTABLESHOULDERBUSHING

����

PRELOADLINE

3/16

K

F1

E

U2U1

L2

Y

����

�

��

�

��

�

��

�

��

�

��

�������� �

Assembly Condition - Ball Cage Must Hang On Washer Tangs

L=T-U1-Z-J+E

F1=T-U1-Z-J+E-K

CAUTIONF+J+K+Y<T

L=T-U2-Z

F1=T-U2-Z-K

CAUTIONL2+K+Y<T

DEMOUNTABLESHOULDERBUSHING

STRAIGHTPOST

DEMOUNTABLEPOST

STRAIGHTSLEEVE

BUSHING

TYPE OF BUSHINGTYPE OF

GUIDE POST1

11⁄411⁄213⁄42

21⁄23

5⁄16

5⁄16

3⁄83⁄83⁄81⁄21⁄2

13⁄16

13⁄16

17⁄16

111⁄16

115⁄16

115⁄16

115⁄16

1⁄161⁄8

TYPE IZ E U1 U2

POSTDIA.O

41

Type I Bushing & Ball Cage Selection Chart

42

Type II & III Selection Data

F1

��

K

Y

TMINSHUT HEIGHT

(DIE LIFE DEPLETED)O

L2

Z

U2U1

F

E*J

L

��������

���� �

�

��������

STRAIGHTSLEEVE

BUSHING

DEMOUNTABLESHOULDERBUSHING

S

PUNCH HOLDER

STROKE UP

111⁄411⁄213⁄42

21⁄23

L=T-U1-Z-J+E

F1=T-U1-Z-J+E-K

CAUTIONF+J+K+Y<T

L=T-U2-Z

F1=T-U2-Z-K

CAUTIONL2+K+Y<T

15⁄32

15⁄32

1⁄21⁄21⁄2

9⁄16

9⁄16

13⁄16

13⁄16

17⁄16

111⁄16

115⁄16

115⁄16

115⁄16

1⁄161⁄16

POSTDIA.

O

DEMOUNTABLESHOULDERBUSHING

STRAIGHTPOST

DEMOUNTABLEPOST

STRAIGHTSLEEVE

BUSHING

Z E U1 U2

TYPE OF BUSHING

TYPE OFGUIDE POST

To select a Type II or Type III Ball Bearing Bushing Assembly:1. Determine the desired stroke,

2. Determine the required guide post diameter,

3. Determine the desired operating condition, or the extent to which the cage leaves the bushing,

4. Last, determine whether a Demountable or Straight Sleeve Bushing is preferred.

Once these four factors: (1) stroke, (2) guide post diameter,(3) operating condition and (4) type of bushing, are established,refer to the Selection Chart.

First find the column headed by the desired stroke (S).Moving down this column, opposite the required guide postdiameter, find the color square in the desired operating condition

Data For Finding Guide Post Length

3/16

��3/16

PRELOAD LINE

BELOW THIS LINEBALLS ARE IN ROLLING ENGAGEMENT

ABOVE THIS LINEBALLS ARE RELEASEDFROM ROLLING ENGAGEMENTALLOWING CAGE TO REPOSITION

����

(Salmon for condition shown in Figure A; Red for conditionshown in Figure B; Yellow for condition shown in Figure C.)Selection of the longest bushing-cage combination, shut heightpermitting, will provide increased life.

Once the square has been determined, follow the horizontalline to the left for selection of bushing and ball cage lengths.Refer to chart above to select guide post length. When thesehave been selected, refer back to the pages giving fulldimensions and part numbers of these assembly components.

Note: If stroking rate is under 150 SPM, Figure B isrecommended, which allows the ball cage to reposition at eachstroke.

*Die shoe thickness must be greater than the “E” dimension when shoulder bushing is used.

Note: If calculated guide post length is not listed:1. Select next longer length and cut off to required length,(Caution: Demountable Guide Post may not be cut off; choose next shorter length. )

2. Or, select shorter length and recess post in punch holder to obtaincorrect “L” dimension.

Press fit length should be equal to or greater than the diameter of the guidepost, if possible.

Instructions For Using Types II and III Bushing and Ball Cage Selection Chart ☞

Types II & III Bushing & Ball Cage Selection Chart ®

STROKE “S” AT MINIMUM SHUTHEIGHT (DIE LIFE DEPLETED)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

BALL BUSHING

DEMOUNTABLE SHOULDERPage 38

STRAIGHTSLEEVE Page 39

BALLCAGEPage 34

NOM.POSTDIA.

O E F L1 U1 L2 U2 CV

1

11/4

11/2

13/4

2

21/2

3

13/16

13/16

17/16

111/16

115/16

115/16

115/16

7/811/8

13/8

11/411/2

13/4

11/415/8

2

11/217/8

21/4

13/411/8

21/2

211/1631/16

37/16

211/1631/16

37/16

1/16

1/16

1/16

1/16

1/16

1/16

1/16

1/8

1/8

1/8

1/8

1/8

1/8

1/8

11/4

13/4

21/4

23/4

13/4

21/4

23/4

11/2

21/4

3

31/2

13/4

21/2

31/4

2

23/4

31/2

41/4

5

4

43/4

51/2

4

43/4

51/2

27/16

215/16

37/16

315/16

215/16

37/16

315/16

215/16

311/16

47/16

415/16

37/16

43/16

415/16

315/16

411/16

57/16

63/16

615/16

515/16

611/16

77/16

515/16

611/16

77/16

2 1/2

3

3 1/2

4

41/2

5

3

3 1/2

4

41/2

5

6

3

3 3/4

41/2

5

6

7

8

3 1/2

41/4

5

6

7

8

9

4

43/4

51/2

6 1/4

7

8

9

10

6

6 3/4

7 1/2

8 1/2

91/2

101/2

6

6 3/4

7 1/2

8 1/2

91/2

101/2

2

2 1/2

3

3 1/4

3 1/2

3 3/4

2 3/4

3 1/4

3 3/4

4

41/4

4 3/4

2 3/4

3 1/2

4 1/4

4 1/2

5

5 1/2

6

3 1/4

4

4 3/4

51/4

5 3/4

6 1/4

6 3/4

3 3/4

4 1/2

51/4

5 5/8

6

6 1/2

7

7 1/2

5 3/4

6 1/2

7 1/4

7 3/4

8 1/4

8 3/4

5 3/4

6 1/2

7 1/4

7 3/4

8 1/4

8 3/4

Type II and III components provideType I operating condition.

Unlimited Stroke Cage Leaves Bushing

Pre-load Relieved

(Sleeve Bushing: L2 + K must be less than T)(Shoulder Bushing: J + F + K must be less than T)

Demountable Bushing:Maximum F=T–J–K

Sleeve Bushing:Maximum L2=T–K

CAUTION: Be sure bushing does not strike punch holder at minimum shutheight and if thiscondition exists, use shorter bushing and corresponding ball cage. 43 44

1/2 11/2 21/2 31/2 41/2 51/2 61/2 71/2

Figure A

Figure B

Figure C

Partial Pre-load

46

Clamping Data & Miscellaneous Parts

Ball Bearing Bushing Lubrication RecommendationDuring operation of Ball Bearing Bushing Assembly, add lubricant once each 8-hour shift by spray orbrush application. Use a refined mineral oil of viscosity 290/340 SSU @100° F (38° C) containing“EP’’ additives and rust inhibitors.

Miscellaneous Component Parts

Clamping Data

6-0800-8326-1000-8326-1200-8326-1400-8326-1600-8326-2000-8326-2400-832

6-0008-82-16-0010-82-16-0012-82-16-0014-82-16-0016-82-16-0020-82-16-0024-82-1

6-0008-82-26-0010-82-26-0012-82-26-0014-82-26-0016-82-26-0020-82-26-0024-82-2

5-0800-8315-1000-8315-1200-8315-1400-8315-1600-8315-2000-8315-2400-831

NOM.POSTDIA.

5-0800-8325-1000-8325-1200-8325-1400-8325-1600-8325-2000-8325-2400-832

9-0506-7305⁄16-18 x 3⁄4

9-0607-7303⁄8 -16 x 7⁄8

9-0808-7301⁄2 -13 x 1

5-0800-840

5-1200-840

5-2400-840

USED WITH ASSEMBLY TYPE

I II and III II and III II and III I III, II, and III

111⁄411⁄213⁄42

21⁄23

STOP WASHER-RETAINER

BUSHING STOPWASHER

HEX HEAD SCREW SNAP RING-BALLBEARING CAGES

PACKAGEDONE EACH:

STOP WASHER-RETAINER

HEX HEAD SCREW

PACKAGEDONE EACH:

STOP WASHER-RETAINER

BUSHING STOPWASHER

HEX HEAD SCREWSNAP RING

Note: If not specified, clamp arrangement A will be furnished. Clamp arrangement B is furnished on Center Post Sets.

DEMOUNTABLE SHOULDER BUSHING CLAMP ARRANGEMENT SELECTION DATA BUSHING CLAMP DATANOM.POSTDIA.

1&

11/4

11/2&

13/4

2

21/2&3

NOM.POSTDIA.

1

11/4

11/2

13/4

2

21/2

3

15/16

17/16

111/16

113/16

21/16

25/16

25/8

111/16

113/16

21/16

23/16

27/16

211/16

3

3

4

A (L-R FEED) B (F-B FEED)(CENTER POST SETS)

C (ROUND DIES)

M N PERBUSH.

DIE SET®

DANLY DIE SET2115 South 54th AvenueChicago, IL 60804-2284

www.danly.com

Call Toll Free1-800-243-2659FAX 1-800-833-2659

© 1998 Danly Die Set.A Division of Connell Limited Partnership

All Rights Reserved.DS 289-1 REV 5/98 10M HB

Die Sets and Diemakers’ Supplies