hydraulic remote control - power management, …pub/@eaton/@hyd/... · hydraulic remote control....
TRANSCRIPT
T
1 2
P
2 1
1 2
PT
3 4
T P
Hydraulic Remote Controlwith STC Port Option
Technical FocusHRC1
HRC2-P2
HRC2-R1
HRC2-S
HRC4-J1
Page
General Description.............................................................................................................................................................4STC
Performance Characteristics.........................................................................................................................................5How to Use ..................................................................................................................................................................6
Operating Data ....................................................................................................................................................................7
HRC1.................................................................................................................................8
Description and Model Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Dimensional Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
HRC2-P2..........................................................................................................................10
Description and Model Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
HRC2-R1 .........................................................................................................................12
Description and Model Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
HRC2-S ...........................................................................................................................14
Description and Model Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
HRC2-S1 Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
HRC2-S2 Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
HRC2-S3+ Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
HRC4-J1..........................................................................................................................20
Description and Model Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Dimensional Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
HRC4 Handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Pressure Control Curves ...................................................................................................................................................25Return Spring and Performance Data................................................................................................................................29
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 2003 3
Table ofContents
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 20034
Eaton’s HRCs (HydraulicRemote Controls) offersuperior precision, quali-ty and enhanced safetyfor your mobile andindustrial systems. Witha robust hydro-mechani-cal design, maximumreliability born out ofyears of field experienceand long-lasting, trou-ble-free electrical com-ponents, you won’t finda more dependable,quality product thanEaton’s HRC 50 design.
Description
HRCs are used to activateand control directionalvalves from a remote andsingle operating station.
HRCs come in hand, footand mechanically operatedversions, and on vehicles,are typically installed inseat armrests or in a con-sole.Operation
The 50 design HRCs oper-ate on input flows up to 20L/min (5.3 USgpm) andpressures up to 100 bar(1450 psi). From the inputpressure, an HRC createsreduced output pressuresthat vary proportionally withlever or pedal stroke. Byapplying the pressures tomain directional controlvalves speed and directionof hydraulic actuators canbe precisely metered.
Supply flow from adedicated pump
There are various methodsof supplying the flow to theHydraulic Remote Control.The most common andgenerally recommended isa separate pump. In allapplications, filtrations of10mm nominal (25mmabsolute) is recommendedon the supply flow to theHRC. Fluctuation of supplypump pressure will notgenerally cause the HRCoutput pressure to vary.
Features and Benefits
• Higher productivity.
HRCs require very littleoperator effort, so youget more from both manand machine.
• Precise control.
Excellent pressuremetering capabilityallows precise control ofwork functions and lesswear and tear on theapplication.
• Freedom of systemdesign.
Single-station control ofwidely placed directionalvalves is readily achieved.For example, in a vehicle,an HRC is easily mount-able in the cab (or else-where) because it’s com-pact, and eliminates thecumbersome mechanicallinkage found in manyapplications.
• A safer, cleaner operat-ing environment.
Designing an ergonomicworkstation is easilyachieved by leveragingbenefits inherent in asystem designed withHRCs. The benefitsinclude lowering noiselevels, system oil temper-ature and the removal offire hazards for the work-station.
• Optimum piping, quiet-ness and heat dissipa-tion.
HRCs allow main-stagedirectional valves to bemounted anywherethereby allowing design-ers to optimize criticalsystem parameters.
• A wide range of outputpressure characteristics.
HRCs can be perfectlymatched to the main-stage valve.
• Less noise.
The use of an HRCallows better insulationbetween the cab andengine because there isno longer a need of holesthrough the cab wall forlinkage to the main valve.Plus low hysteresis pro-vides superior control ofthe actuator, whichreduces vehicle shockand subsequent noise.
• Enhanced operatorsafety.
The HRC needs only arelatively low workingpressure, about 30 bar(435 psi). This lessensthe risk to the operator ina situation of pipe failure.
Additional features andbenefits of the 50 design
• STC Direct Port Option
• Compact mechanicaldetents available as anoption on most models.
• Wide range of stylishergonomically designedhand actuators that mayinclude multiple electricalswitches.
• All valves have port con-nections made in durablecast iron. Moreover, allvalve bodies except theHRC4 (a two piecedesign) are completelycast iron.
GeneralDescriptionOf Series 50 HRCs withSTC Direct Port Option
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 2003 5
STCPerformanceCharacteristics
Leak FreeConnections in aSnap
Design Features
• Positive round-wire stylelatching mechanism
• Swivels for installation,(in absence of pressure)
• Low profile, compactdesign
• Elastomeric o-ring seal–available in many materials
• Dual purpose dustseal/release sleeve
• Simple stamped releasetool for disconnecting
• Zinc plated steel con-struction
Benefits
• Fast reliable one-handSTC connections requir-ing no assembly tools
• Easy installation in con-fined areas
• Eliminates cross-thread-ing, over-or under-torquing, and hosetwisting
• Resists loosening whenvibration is present
• Zero leak performanceper SAE J1176
• Repairable seals forincreased useful life
• Direct porting eliminatesadapters to maximizecost savings
• Resists external contami-nation
• Design allows easy dis-connection with releasetool
• Ease of assembly forHRCs with multiple portsin tight spaces
OperatingCharacteristics
INTERFACE MAXIMUM MINIMUMSIZE OPERATING PRESSURE BURST PRESSURE VACUUM
PSI BAR PSI BAR in/Hg mm/Hg
3/8” 5,000 345 20,000 1,380 28 711
TechnologyComparison
THREADED STCFITTINGS FITTINGS
Assembly tools required •Torque sensitive •Limited reusability •Zero leakage •Fast, reliable connections •Ease of installation in confined areas – •improved ergonomicsEase of orienting hose ends •Compact design, install and remove •in limited access areas
STC Hose/Connector
STC Port
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 20036
How to Use STC
STC Assembly Action
Male connector is insertedinto the female connector.The male shoulder spreadsthe latch ring open.
Latch ring is in its openposition which allows themale shoulder to slide pastthe latch ring.
Male and female are lockedinto place. As fluid pressureis applied, the latch ring iswedged between the maleshoulder and the femaleangle.
Note
Always remember to verifythat your STC connectionhas been made successful-ly by pulling the connection.
As the STC tool is insertedbehind the release sleeve,the steel insert pushes thelatching ring forward into agroove in the female halfI.D., thus allowing the twohalves to be pulled apart.The thickness of the toolmoves the sleeve forwardfar enough to disconnect,so prying sideways with thetool is unnecessary.
The proper connection anddisconnection of STC isoutlined in Bulletin JA535E.
HRC with STC Ports
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 2003 7
OPERATING DATA
This catalog shows technical specifications and diagrams measured with mineral oil of 46mm2/s - 46 cSt viscosity at 40°C (104°F) temperature.Minimum flow 5 L/min 1.3 USgpmMaximum flow 20 L/min 5.3 USgpmMinimum feeding pressure on inlet port P 30 bar 435 psiMaximum feeding pressure on inlet port P 100 bar 1450 psi*Maximum controlled pressure 64 bar 930 psiMaximum back pressure on outlet port T 3 bar 43.5 psiMaximum hysteresis 0,5 bar 7.25 psiInternal leakage (each curves) P=30bar, �=46 mm2/s, T=40°C from 1.5 to 3 cm3/min from 0.09 to 0.18 in3/min
for each reducing valve for each reducing valveFluid Mineral oilFluid temperature -10° to 80°C 14° to 176°FAmbient temperature -40° to 60°C -40° to 140°FViscosity 12 - 400 mm2/s 12 - 400 cStMax level of fluid contamination 15/12 - ISO 4406 class 6 - NAS 1638Tie rod tightening torque HRC2-S3+ only 30 Nm 22.2 ft lbsStandard threads and fitting tightening torque
BSP G 1/4” (ISO 228/1) 30 Nm 22.1 ft lbsM12x1.5 (UNI ISO 6149) 25 Nm 18.4 ft lbsM14x1.5 (UNI ISO 6149) 35 Nm 25.8 ft lbs7/16–20 UNF–2B (SAE4) 25 Nm 18.4 ft lbs(ISO 11926–1)9/16–18 UNF–2B (SAE6) 30 Nm 22.1 ft lbs(ISO 11926–1)
Weight
HRC4-J1 3.8 kg 8.4 lbHRC2-S1 2.1 kg - 3 kg 4.6 lb - 6.6 lbHRC2-S2 4.3 kg 9.5 lbHRC2-S3 see table on page 17HRC2-P2 2.8 kg - 3.6 kg 6.2 lb - 7.9 lbHRC2-R1 4.2 kg - 5.1 kg 9.3 lb - 11.2 lbHRC1-T actuator 1.7 kg 3.7 lbHRC1-L,Q actuator 1.3 kg 2.9 lb
Surface finish
HRC4-J1 – HRC2-S1 – HRC2-S2 Body painted as standard, with one coat of PrimerHRC2-S3 – HRC2-P2 black anti-rust paintHRC1 Phosphated bodyHRC1-R1 Phosphated body and galvanized pedal
Note
For different conditions,please contact Eaton SalesDepartment.
Operating Data
* Catalog rating. NFPA qualification pending.
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 20038
HRC Type
HRC1
Design Series
50 - Subject to change.Installation dimensionsdifferent from 30-49 seriesdesign.
Port Configuration
T - STC-06 PortsB - BSP G1/4" PortsS - SAE6 PortsM - M14 Ports
Actuator Type / Actuator
options
T00 - Single pedalL00 - Hand wheelQ00 - No actuator
Control Options
00 - Spring return to neutral
Control Port Pressure
Output
Refer to page 25-28 for detailed pressurecontrol curves.
0## - Proportional withforced terminal rise1## - Proportional withoutforced terminal rise2## - Proportional with gainchange and forced terminalrise3## - Proportional with gainchange but without forcedterminal rise
Return Springs
A - Standard (L & Q actuator)B - Heavy (L & Q actuator)C - Standard (T actuator)
Special Options
000 - None
8
7
6
5
4
3
2
1
HRC1 50 * *** ** *** * 000
1 2 3 5 74 86
HRC1Model Code
Mechanical, pedal, or hand-wheel operated models,half function type
HRC1 Series
This series is the mostbasic form of HRC. It is typically used to control adiverter valve or powerclutch, or similar single acting function.
All HRCs are based uponthe pressure reducing valveconcept using a constantinlet pressure, and provid-
ing a variable outlet pres-sure as a direct result ofthe actuating mechanism.
Features
• Lightweight design
• Three actuator optionsfor a variety of applica-tions
• STC direct port availability.
Functional Symbol
Mechanically operatedmodels
One control port, half-func-tion HRC1-S
1
T P
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 2003 9
T00 Type
Description
Monoblock, pedal operated,1 work port with side P andT ports
1
1
P
50 1.97 40 1.57
1807.09
1024.02
301.18
10 0.39
102
4.02
160
6.3
64 2.52 Ø 6.5
0.26
10
TEaton Product Number
02-XXXXXXProduction code
P03-XXXMade in Italy
HRC1 Dimensional data
L00 Type
Description
Monoblock, handwheeloperated, 1 work port withside P and T ports
1
9
0
21
T
1
P
803.15
682.68
60.24
4 0.16
102
4.02
172.
66.
8
572.24
6.50.26
40 1.5730 1.18
Eaton Product Number 02-XXXXXX
Production codeP03-XXX
Made in Italy
Q00 Type
Description
Monoblock, direct actuation,work port with side P and Tports
572.24
9.50.37
28.51.12
381.5
421.65
30 1.18
31 1.22
128.
15.
04 Eaton Product Number 02-XXXXXX
Production codeP03-XXX
Made in ItalyT
1
P
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 200310
HRC Type
HRC2
HRC2 Type
P2
Design Series
50 - Subject to change.Installation dimensionsdifferent from 30-49 seriesdesign.
Port Locations (P & T
Ports)
1 - Side Ported (Standard)2 - Bottom Ported
Port Configuration
T - STC-06 Ports*B - BSP G1/4" PortsS - SAE6 PortsM - M14 Ports
Actuator Type / Actuator
options
P00 - Dual pedals
Control Options
00 - Spring return to neutral –no options
Control Port Pressure
Output
Refer to page 25-28 for detailed pressurecontrol curves.
0## - Proportional withforced terminal rise1## - Proportional withoutforced terminal rise2## - Proportional with gainchange and forced terminalrise3## - Proportional with gainchange but without forcedterminal rise
Return Springs
C - Standard
Special Options
000 - None
*STC direct ports are available only on bottom ported valve (option 2)
10
9
8
7
6
5
4
3
2
1
HRC2 P2 50 * * P00 00 *** C *** C 000
1 5 92 3 4 6 8 987 10
2
1
HRC2-P2Model Code
Foot pedal operated, dualhalf-function type – withtwo foot pedals
HRC2-P Series
The “P” series is a single-function, dual pedal valvetypically used to control asingle double-acting spool.One foot pedal moves thespool in one direction andthe other foot pedal revers-es the direction of thespool travel.
As with all HRC models,this valve operates on thepressure reducing concept,using a constant inlet pres-sure, and providing a vari-able outlet pressure as adirect result of the actuat-ing mechanism.
Features
• Modular output pressurecapsules allow quick andsimple charges to bemade to the valve outputcharacteristics.
• Strong ergonomicallydesigned foot pedal controls.
• STC direct port availability.
Functional Symbols
Two control ports, dual half-function HRC2-P2, twoindependent pedals.
T
1 2
P
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 2003 11
HRC2-P2 Dimensional data
Description
Monoblock, two pedals andtwo work ports.
12
T
P
P
T
Eaton Product Number 02-XXXXXX
Production codeP03-XXX
Made in Italy
42.5
1.67
75 2.95 160
6.3
12.5
0.49
33.51.32
217.58.56
102.54.04
10 0.39
102
4.02
31.7 1.25
P&T Port Location Type 2
P&T Port Location Type 1
178
7.01
Ø 5.50.22
582.28
10
Type 2 Port Locations
In this type, pressure andtank lines are bottomed bymeans of a manifold block.
P T
602.36
74 2.91
36 1.42
24 0.94
341.34
130.51
25 0.98
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 200312
HRC Type
HRC2
HRC2 Type
R1
Design Series
50 - Subject to change.Installation dimensionsdifferent from 30-49 seriesdesign.
Port Configuration
T - STC-06 PortsB - BSP G1/4" PortsS - SAE6 PortsM - M14 Ports
Actuator Type / Actuator
options
F00 - Flat foot pedalH00 - Obtuse angle footpedal
Control Options
00 - Spring return to neutral -no options
Control Port Pressure
Output
Refer to page 25-28 for detailed pressurecontrol curves.
P0## - Proportional withforced terminal riseP1## - Proportional withoutforced terminal riseP2## - Proportional with gainchange and forced terminalriseP3## - Proportional with gainchange but without forcedterminal rise
Return Springs
C - Standard
Special Options
000 - None
9
8
7
6
5
4
3
2
1
HRC2 R1 50 * *** ** P*** C P*** C 000
1 62 3 4 8 85 7 7 9
HRC2-R1Model Code
Foot pedal operated, single-function models – Rockerpedal
T P
1 2
HRC2-R Series
The “R” series is a single-function valve that is fittedwith either a standardstraight foot pedal or, as anoption, may be fitted with amore ergonomic dual slopepedal. Typical application isfor use as a control for asingle double-acting spool,or as a travel pedal on atracked vehicle.
Features
• STC Direct port availability.
• Durable pedals with pro-tective gaiter aroundpedal joint and spring cap-sules.
Functional Symbol
Two control ports, single-Function HRC2-R1, rockerpedal
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 2003 13
HRC2-R1Dimensional data
F00 Type
Description
Monoblock flat rocker pedalwith bottom P and T ports. 1
T
P 266 2.6 40 1.
57
9.5
0.37 15
0.59
42 1.65
9.5
0.37
582.28
1807.09 248
9.76
60.24
97.4
3.83
42.5
1.67
6 0.24
100
3.94
82.13.23
71.92.83
78.1
3.08
15°
13°
13°
1044.09
582.28
170
6.69
Ø 90.35160
6.3
Eaton Product Number 02-XXXXXX
Production codeP03-XXX
Made in Italy
H00 Type
Description
Monoblock angled rockerpedal with bottom P and Tports.
227.
4 8.
9530
1.5
11.9
42.5
1.
676 0.24
100
3.94
121.7 4.79
104 4.09
98.2 3.87
91.3
3.
59
13°
13°
154°
58
Eaton Product Number 02-XXXXXX
Production codeP03-XXX
Made in Italy
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 200314
HRC2-SModel Code
Hand operated, single-function bankable models
HRC Type
HRC2
Number of Valves in
Stack
1 - 10 sections (2-ports persection)
Design Series
50 - Subject to change.Installation dimensionsdifferent from 30-49 seriesdesign.
Port Locations (P & T
Ports)
1 - Bottom Ported (standard onvalve stacks greater than 1)2 - Side Ported (standard onsingle valves)
Port Configuration
T - STC-06 Ports*B - BSP G1/4" PortsS - SAE6 PortsM - M14 Ports
Actuator Type / Actuator
options
S00 - Straight lever withconical plastic handleG00 - Bent lever withspherical handle**B00 - Straight lever withspherical handleQ00 - No ActuatorW00 - Anatomic handle***W01 - With momentarypushbutton***
Control Options
Refer to page 18 for pictorial views.
00 - Spring return to neutral -no options08 - Detent in position 110 - Detent in position 212 - Detent in position 1 and 216 - Frictional position holdwith neutral sensing32 - Pull to release neutraldetent****48 - Frictional position holdwith pull to release neutraldetent****56 - Detent in position 1 and2, pull to release neutraldetent****
Control Port Pressure
Output
Refer to page 25-28 for detailed pressurecontrol curves.
0## - Proportional withforced terminal rise1## - Proportional withoutforced terminal rise2## - Proportional with gainchange and forced terminalrise3## - Proportional with gainchange but without forcedterminal rise
Return Springs
A - StandardC - Heavy
Control Port Options
A - No Options
Special Options
000 - None
*STC direct ports are available only on bottom ported valve (option 1).
**Available with HRC2-S2 only.*** Available with HRC2-S1 only, see pg 15.****Available with S00 type actuator only.
11
10
9
8
7
6
5
4
3
2
1
HRC2 S1 50 * * *** ** *** * A *** * A / 000
1 5 9 10 9 102 3 7 116 8 84
HRC2-S Series
The “S” series is a single-function valve that may befitted with many differentstyles of hand operatedlevers. This unit may beused as a single valve orassembled into a bank ofHRC2-S valves where morethan one valve spool needsto be controlled. The valve’sdesign allows a singlepump supply and tankreturn line to be used in abank of valves, and may beconnected at either end ofthe assembly. The valvesmay be assembled intobanks of up to 10.
Features
Many optional features areavailable for this productseries, such as:
• Three-position MechanicalDetent – allowing thecontrol actuator to be heldin the neutral and fullyshifted positions.
• STC direct port availability.
• A Frictional Lock Device -to allow continuous hold-ing of the control actua-tor at every position ofthe stroke.
• A Pull-to-release SafetyDevice – to ensure actua-tor is not accidentallyoperated. Lever may onlybe operated after liftingthe security collar on theactuating lever.
Functional Symbol
Two control ports, single-function.
Single section example.
T
2 1
P
Repeat as needed up to 10 Sections
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 2003 15
HRC2-S1Dimensional data
PT
P
T
P -T bottomed blockType 1manifold block
602.3634
1.3413
0.51
25 0.98
74 2.91
292
11.5
6 0.24
102
4.02
66 2.6
42 1.65
24 0.94
36 1.42
31.71.25
45.61.8
702.76
26°36' 26°36'
2 1
1184.65
371.46
60.2
1064.17
Ø 6.5.26
42 1.65
Description
Monoblock with one leverand two work ports.Side P and T ports
Bottom Port Option
In this type, feeding andtank lines are bottomed bymeans of a manifold block.
Note
HRC2-S1 shown with S00Actuator type.
Ø 39 Ø 1.54
Ø 51.2 Ø 2.02
129
5.08
Options for AnatomicHandles
W Type Handle
Push-button
Resistive load 0.6A/125 VdcInductive load 16A/250 Vac
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 200316
1
2
PT
3
4
118
4.65
106
4.17 37 1.46 24 0.95
6 0.24 44.5
1.75
210.83
421.65
Ø 6.50.26
119.54.7
Ø 401.57
187
7.36
102
4.01
6 0.24
893.51
Eaton Product Number 02-XXXXXX
Production codeP03-XXX
Made in Italy
HRC2-S2Dimensional data
Note
This replaces HRC4-H2.
Description
Monoblock with two leversand four work ports.
Bottom P and T ports.
Note
HRC2-S2 shown withoptional G00 actuator type.
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 2003 17
HRC2-S3+ Dimensional data
Hydraulic pilot control valve dimensions
TYPE E F WEIGHT
mm in mm in kg lb
HRC2-S2 89 3.5 – – 4.2 9.3HRC2-S3 131 5.16 56 2.2 6.3 13.9HRC2-S4 173 6.81 98 3.86 8.4 18.5HRC2-S5 215 8.46 140 5.51 10.4 22.9HRC2-S6 257 10.12 182 7.17 12.5 27.6HRC2-S7 299 11.77 224 8.82 14.6 32.2HRC2-S8 341 13.43 266 10.47 16.7 36.8HRC2-S9 383 15.08 308 12.13 18.8 41.4HRC2-S10 425 16.73 350 13.78 20.9 46.1
5
6
3
4
T
P
1
2
E
F
37 1.46
24 0.94
6.50.26
210.83
421.65
421.65
6 0.24
106
4.17 118
4.65
292
11.5
Eaton Product Number 02-XXXXXX
Production codeP03-XXX
Made in Italy
Description
Monoblock with up to tenlevers and 20 workports.
Bottom P and T ports.
Note
HRC2-S3 shown with S00Actuator type.
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 200318
Detent in position 1 and 2,spring centered to neutralposition.
Control OptionsHRC2-S
Spring centered to neutralposition.Available with all types of knobs.
Detent in position 1, springcentered to neutral posi-tion.Available with all types of knobs.
Detent in position 2, springcentered to neutral posi-tion.
12 Controlwith detent
00 Control
08 Controlwith detent
10 Controlwith detent
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 2003 19
Control available only with S knob.
With friction (stop in anyposition).Control available only with S knob.
Detent in position one andtwo.Control available only with S knob.
With friction (stop in anyposition) and neutral sensing.Available with knobs:
HRC2-S1: S (standard), B, W
HRC2-S2: G (standard), B, S
HRC2-S3+: S (standard), B
Control OptionsContinuedHRC2-S
32 Controlwith neutral detent
48 Controlwith neutral detent
56 Controlwith neutral detent
16 Control
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 200320
HRC Type - HRC4
HRC4 Type - J1
Design Series
50 - Subject to change.Installation dimensionsdifferent from 30-49 seriesdesign.
Mount Type
1 - Mount with slot2 - Mount with M8 holes
Port Configuration
T - STC-06 PortsB - BSP G1/4" PortsS - SAE4 PortsM - M12 x 1.5 Ports
Actuator Type / Actuator
options
Refer to pages 22-24 for pictorial views
V00 - Progressive handlewithout switchesV01 - Spring return pushbutton on topV02 - Three position non-detented rocker switchX00 - Ergonomic handlewith dead man's switchX01 - Single push buttonX02 - Two push buttonsX03 - Three push buttonsX04 - Four push buttonsX05 - Five push buttons
X06 - Six push buttonsX07 - Dead man's switch and6 spring return push buttonsK00 - Ergonomic handlewithout dead man's switchK01 - Single push buttonK02 - Two push buttonsK03 - Three push buttonsK04 - Four push buttonsK05 - Five push buttonsK06 - Six push buttonsK07 - 2-position, non-detented rocker switchK08 - 2 push buttonswitches and 2-position, non-detented rocker switchJ01 - Ergonomic Handle withdead man's switch, Oneflush dome buttonJ02 - Two flush domebuttonsJ03 - Three flush domebuttonsJ04 - Four flush domebuttonsM01 - Ergonomic Handlewithout dead man's switch,One flush dome buttonM02 - Two flush domebuttonsM03 - Three flush domebuttonsM04 - Four flush domebuttonsQ00 - No Actuator
Actuator Orientation
S - Straight lever (Standard)
Control Options
00 - Spring return to neutral -no options
Control Port Pressure
Output
Refer to page 25-28 for detailed pressurecontrol curves.
M0## - Proportional withforced terminal riseM1## - Proportional withoutforced terminal riseM2## - Proportional withgain change and forcedterminal riseM3## - Proportional withgain change but withoutforced terminal rise
Return Springs
A - StandardC - Heavy
Control Port Options
A - No options
Special Options
000 - None
12
11
10
9
8
7
6
5
4
3
2
1
HRC4 J1 50 * * *** S ** M*** * A M*** * A M*** * A M*** * A 000
1 95 7 10 11 9 10 11 9 10 11 9 10 1142 3 6 128
HRC4-J1Model Code
Hand operated double func-tion models, joystick actuator
HRC4-J Series
The “J” series is a doublefunction valve that may befitted with many differentstyles of hand-operatedlevers. This unit is typicallyused to control two doubleacting spools using a singlejoystick-style actuator. Thisprovides a single-handed,highly facile device to con-trol two separate actuators.
Features
Many optional features areavailable for this productseries, such as:
• Progressive or ergonomichandles with or withoutelectrical switches.
• New ergonomic handlepackage is a very user-friendly and stylish han-dle fitted with a squaregaiter that covers theentire mounting flange.
• A maximum of sevenelectrical switches maybe fitted to the ergonom-ic style handle in variousconfigurations, for a mul-titude of machine func-tions.
• STC direct port availability.
• All actuators with electri-cal switches carry a mini-mum IP44 environmentalprotection rating.*
Functional Symbol
Four control ports, double-function HRC4-J1, joystickactuator
1 4 3 2T P*Note - other ratings available
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 2003 21
HRC4-J1 Dimensional data
13 0.51
210.83
316
12.4
26 1.02
80 3.15
39 1.54
41 1.61
Eato
n Pr
oduc
t Num
ber
02-
XXXX
XXPr
oduc
tion
code
P03-
XXX
Mad
e in
Ital
y
4P
3
2
1T
4.45113
M8n.4 holes
4.09104
103
4.06
100
3.94
1003.94
1.7745
4P
3
2
1T
70.28
40.1
6
Execution with M8mounting holes
Mounting Slot with detaildrawing
Description
Monoblock one lever, fourworkports.
Bottom P and T ports.
Note
HRC4-J1 shown with V00type handle.
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 200322
X00, K00
X01, K01
X02, K02
X03, K03
X04, K04
X05, K05
X06, K06
K07
K08
J01, M01
J02, M02
J03, M03
J04, M04
HRC4 Handles
Options for ErgonomicHandles
X type handle shown. For Kand M type, omit DeadMan’s Switch.
56 2.20
10
0.39
102 4.02
134
5.28
Holder Plate
"Dead Man"Switch
Ø 56 Ø 2.20
SWITCH HANDLE CONFIGURATION TYPE
Wiring Diagram
Electrical Specifications
X and K type handles
+
1
52
3 6
4
Plate
Switch Connections
1 2 3 4 5 6
All push-buttonsare red
Oran
ge
Yello
w
Gree
n
Brow
n
Blue
Blac
k
Purp
le
Gray
Push-button
Resistive load 7A/28 VdcInductive load 5A/28 Vac
Rocker-switch
Resistive load 10A/28 VdcInductive load 10A/115 Vac
Note
Standard lead lengths are350 mm (13.8 in) for pushbuttons; 400 mm (15.7 in)for rocker switches.
+
Pink
Ligh
t blu
e
0
Dead Man’s Switch
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 2003 23
HRC4 Handles
Plate
Red push-button
1
Brow
n
Haze
l
2Switches connection
2 3
54
All push buttons are red
PlateBl
ack
Yello
w
2
Gree
n
3
Blue
4
Purp
le
5
+
Switches connection
Wiring Diagram
Electrical Specifications
J and M type handles
Push-button
Resistive load 100mA/50 VdcInductive load 400mA/32 Vac
12mA/125 Vac
Note
For applications requiring ahigh power switch, consultEaton sales department.
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 200324
V00
V01
V02
HRC4 Handles
Options for ProgressiveHandles
SWITCH HANDLE CONFIGURATION TYPE
145.
5 5.
73
43 1.6966.5
2.62
Ø 56 Ø 2.20
Wiring Diagrams
+
red
blac
k
red
blac
k
blue
Push-button
Resistive load 4A/24 VdcInductive load 2A/250Vac
V01 V02, W01
Rocker-switch
Inductive load 16A/250 Vac20A/125 Vac
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 2003 25
TYPE PRESSURE STROKEA B C D
bar psi bar psi mm in mm in
001 5.8 84 22 319 1.8 0.07 8.5 0.33002 6 87 22.5 326 2 0.08 6.5 0.26003 5.5 80 28.5 413 1 0.04 8.5 0.33004 4.9 71 18.9 274 1 0.04 8.5 0.33005 15.1 219 27.4 397 1.2 0.05 6.5 0.26007 6 87 37 537 1 0.04 8.5 0.33008 9.8 142 26 377 1.8 0.07 8.5 0.33010 3.25 47 15.4 223 1 0.04 8.5 0.33012 14 203 29 421 1 0.04 8.5 0.33013 3 44 10 145 1 0.04 8.5 0.33014 3.2 46 17.2 247 2 0.08 8.5 0.33016 6 87 21.7 315 2 0.08 6.3 0.25017 5 73 12 174 1 0.04 8.5 0.33018 5.9 86 12.9 187 1 0.04 8.5 0.33019 0.5 7 11.4 165 1.8 0.07 8.5 0.33020 4.3 62 15.2 220 1 0.04 8.5 0.33021 6 87 16.3 236 1.6 0.06 7.2 0.28022 1 15 8 116 1 0.04 8.5 0.33023 2 29 11.5 167 1 0.04 8.5 0.33024 5.8 84 19 276 1.8 0.07 7.2 0.28025 5.8 84 19 276 0.9 0.04 6.5 0.25026 6.5 94 14 203 1 0.04 8.5 0.33027 3 44 9 131 2 0.08 8.5 0.33028 5 73 21 305 1.1 0.04 8.7 0.34029 2 29 11.5 167 2 0.08 8.5 0.33030 0 0 13 189 0.5 0.02 8.5 0.33031 5.8 84 19 276 1.6 0.06 7.2 0.28032 3.4 49 29.4 426 1 0.04 8.5 0.33033 5.8 84 19 276 1 0.04 8.5 0.33037 5 73 21 305 1.2 0.05 6.5 0.26038 22 319 37 537 1 0.04 8.5 0.33
0
10
20
30
0 3 6 9
A
B
DC
0.15 0.3
270
180
90
360
Pusher stroke - mm
Pusher stroke - inch
Outp
ut p
ress
ure
- bar
Outp
ut p
ress
ure
- psi
Pressure ControlCurves Proportional with forced terminal rise
Terminal pressure value isthe inlet pressure.
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 200326
TYPE PRESSURE STROKEA B C D
bar psi bar psi mm in mm in
039 2 29 8 116 0.8 0.03 6.8 0.27040 6.6 96 20.7 300 1 0.04 8.5 0.33041 8 116 20.7 300 1.8 0.07 8.5 0.33042 2 29 13 189 1 0.04 8.5 0.33043 3.2 47 11.7 170 1.8 0.07 8.5 0.33044 5.8 84 22.5 326 1.6 0.06 7.2 0.28048 7 102 22.1 321 1.2 0.05 7.5 0.29049 6 87 21.6 313 1 0.04 7.5 0.29053 8 116 22.3 323 1 0.04 8.5 0.33056 3.2 47 17.2 250 1 0.04 8.5 0.33057 1 15 13 189 1.8 0.07 8.5 0.33061 1.5 22 8.5 124 1 0.04 8.5 0.33064 0.5 7 18.4 267 1 0.04 8.5 0.33065 2 29 20.5 297 1 0.04 8.5 0.33068 2 29 27.5 399 1 0.04 8.5 0.33069 3 44 10.5 152 0.5 0.02 8.5 0.33070 5.8 84 22.4 325 1 0.04 8.5 0.33073 4 58 18 261 1 0.04 8.5 0.33074 5 73 25 363 2 0.08 7.8 0.31075 5 73 15 218 1 0.04 8.5 0.33077 5 73 26.9 390 1.2 0.05 8.5 0.33080 4 58 11 160 1 0.04 8.5 0.33081 8 116 14.5 210 1 0.04 7.5 0.29082 8 116 22.2 322 1 0.04 8.5 0.33083 0 0 64 928 1.5 0.06 8.5 0.33084 5.7 83 24.2 351 1 0.04 8.5 0.33085 6 87 25 363 0.9 0.04 8.5 0.33086 4 58 16.5 239 0.8 0.03 7.5 0.29088 5.8 84 17 247 1 0.04 8.5 0.33
Pressure ControlCurves Proportional with forced terminal rise
Terminal pressure value isthe inlet pressure.
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 2003 27
TYPE PRESSURE STROKEA B C D
bar psi bar psi mm in mm in
101 4.4 64 19.8 287 0.4 0.02 9 0.35103 6 87 30 435 2 0.08 9 0.35104 8.2 119 55 798 1 004 9 0.35105 2 29 8 116 2 0.08 9 0.35106 6 87 40 580 0.9 0.03 9 0.35107 4 58 19.4 281 0.4 0.02 9 0.35111 5.5 80 25.5 370 0.9 0.03 9 0.35113 5 73 21.7 315 1.2 0.05 9 0.35114 4 58 10 145 2 0.08 9 0.35128 0 0 64 928 2 0.08 9 0.35134 5.8 84 23 334 1.6 0.06 9 0.35135 5.8 84 23 334 0.9 0.03 9 0.35136 5.8 84 23 334 1.8 0.07 9 0.35150 8 116 15 217 2 0.08 9 0.35151 0 0 40 580 1 0.04 5.4 0.21152 3 44 23 334 0.9 0.03 9 0.35154 2 29 15 217 0.9 0.03 9 0.35162 0.7 10 30 435 1 0.04 9 0.35163 1.4 20 11.5 167 1 0.04 9 0.35166 4.3 62 15 217 1.6 0.06 9 0.35167 5 73 18 261 2 0.08 9 0.35169 9.8 142 21 305 1.1 0.05 7.4 0.29175 5 73 16 232 1 0.04 9 0.35178 6.5 94 17.8 258 1.1 0.05 7 0.27179 6.5 94 17 246 1.1 0.05 9 0.35
270
180
90
360
0
10
20
30
0 3 6 9
A
C
B
D
0.15 0.3
Pusher stroke - mm
Pusher stroke - inch
Outp
ut p
ress
ure
- bar
Outp
ut p
ress
ure
- psi
Pressure ControlCurves Proportional without forcedterminal rise
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 200328
TYPE PRESSURE STROKEA B C D E F
bar psi bar psi bar psi mm in mm in mm in
201 1.5 22 8 116 15 218 2 0.08 7 0.28 8.5 0.33211 2 29 7 102 20 290 1 0.04 5 0.20 8.5 0.33215 4 58 7 102 10 145 1 0.04 7 0.28 8.5 0.33
TYPE PRESSURE STROKEA B C D E F
bar psi bar psi bar psi mm in mm in mm in
301 1.5 22 8 116 17.3 251 2 0.08 7 0.28 9 0.35
270
180
90
360
0
10
20
30
0 3 6 9
A
D E
0.15 0.3
F
B
C
Pusher stroke - mm
Pusher stroke - inch
Outp
ut p
ress
ure
- bar
Outp
ut p
ress
ure
- psi
Pressure ControlCurves Proportional with gainchange and forced terminalrise
270
180
90
360
0
10
20
30
0 3 6 9
A
D E
0.15 0.3
F
B
C
Pusher stroke - mm
Pusher stroke - inch
Outp
ut p
ress
ure
- bar
Outp
ut p
ress
ure
- psi
Pressure ControlCurvesProportional with gainchange but without forcedterminal rise
EATON Hydraulics Hydraulic Remote Control E-VLDI-MC001-E September 2003 29
PerformanceDataActuation force
00
3
2
1
4
HRC4
Actu
atio
n fo
rce
- N
Actu
atio
n fo
rce
- lbs
Lever angle - (°) Degrees
Single port
3°56
'
18°3
6'19
°42'
10 20
19.5
15.5
5.8
20
10
2.5
0
5
0
3
2
1
HRC2-S
Actu
atio
n fo
rce
- N
Actu
atio
n fo
rce
- lbs
Lever angle - (°) Degrees
5°30
'
26°0
4'27
°36'
10 20 30
10
1.8
15 13.8
11
4.1
Note
Actuator forces are meas-ured on valves using a 001spring capsule with stan-dard return springs.
RETURN SPRINGS HRC1, HRC2-P2, HRC2-R1, HRC2-S
Type Adjustable Rangelb N
A from 3.08 to 6.16 from 13.7 to 27.4B from 6.62 to 9.92 from 29.4 to 44.1C from 16.5 to 3.42 from 73.5 to 135.2
Return Springs
ReturnSpring
RETURN SPRINGS HRC4
Type Adjustable Rangelb N
A from 5.17 to 7.91 from 23 to 35.2B from 19.78 to 39.57 from 88 to 176
© 2003 Eaton CorporationAll Rights ReservedPrinted in USADocument No. E-VLDI-MC001-ESeptember 2003
Eaton14615 Lone Oak RoadEden Prairie, MN 55344USATel: 952 937-9800Fax: 952 974-7722www.hydraulics.eaton.com
Eaton20 Rosamond RoadFootscrayVictoria 3011AustraliaTel: (61) 3 9319 8222Fax: (61) 3 9318 5714
EatonDr.-Reckeweg-Str. 1D-76532 Baden-Baden, GermanyTel: +49 (0) 7221 682-0Fax: +49 (0) 7221 682-788