HYDRAULIC BOTTLE JACK

Read, study and understand all warnings and operating instructions prior to use.Do not overload this jack beyond the rated capacity.This jack is designed for use only on hard level surfaces capable of sustaining the load.This is a lifting device only, immediately after lifting, support the vehicle with jack stands.Do not get under or allow anyone under the vehicle until it has been supported by jack stands.Lift only on areas of the vehicle as specified by the vehicle manufacturer.Center load on saddle prior to lifting.Some vehicles require an adapter to properly engage the frame for lifting. use vehicle manufacturers instructions on proper lifting.No alterations to the jack shall be made. Only attachments, restraints, or adapters supplied by the manufacturer shall be used.Failure to heed these warnings may result in personal injury and/or property damage.

1.

2.3.

4.

5.

6.

7.8.

9.10.

11.

INSTRUCTIONS FOR USE

POSSIBLE PROBLEMS AND SOLUTIONS TEST CERTIFICATE

MAIN TECHNICAL DATA

MAINTENANCE

PURGING AIL FROM HYDRAULIC SYSTEM

RUST PREVENTION

CONSTRUCTION DIAGRAM

TO RAISE:1. With narrow end of jack handle, close release valve tightly by turning it clockwise. (Fig.1)2. Place jack under vehicle at proper lifting location. (Refer to vehicle Owner’s Manual.) If needed, turn the extension screw on jack counterclockwise until it comes into contact with vehicle.(Fig.2)3. Insert jack handle into handle socket. Pump the handle to lift vehicle to desired height. (Fig.3)

TO LOWER:CAUTION: LOWER VEHICLE SLOWLY! TURN RELEASE VALVE SLOWLY!1. Remove handle, use small end to open release valve. (To open release valve turn it SLOWLY in a counter clockwise direction.)NOTE: DO NOT OPEN RELEASE VALVE MORE THAN ONE (1) FULL TURN2. When vehicle is fully lowered. Remove jack. (If Extension Screw has been extended, turn it clockwise until it retracts enough to move jack away from vehicle.)

Occasionally, air bubbles become trapped inside the jack,reducing its efficiency. Bleed air out of the jack’s hydraulic system as follows:1. Open release valve, remove oil plug.2. Operate pump rapidly sever times to force air out.3. Close release valve, replace oil plug.Jack should now operate normally. If not, repeat purging procedureas needed.

Keep Piston, Pump and Extension Screw in full down positionwhen not in use. Avoid contact with moisture. If contact with moisture occurs, wipe dry and grease/lubricate all jack parts.

Adding Oil/ Lubrication (Fig.4)1. Place the jack in an upright position.2. Lower pump and piston to full down position.3. Remove rubber oil plug on jack.4. Fill with GOOD GRADE HYDRAU- LIC OIL only. (Fill to lower rim of oil fill hole.) Purge system of air as described below ( purging air from Hydraulic System).5. Replace rubber oil plug.6. Lubricate pivoting joints and screw extension periodically for proper maintenance.

Fig.1 Fig.2 Fig.3

Fig.4

Oil Plug

Oil Level

(Fill to Rim of Oil Plug Hole)

Jack Handle

Jack Handle

ReleaseValve

ExtensionScrew

Pump

Safety Valve

Socket

FOR YOUR SAFETY AND TO PREVENT INJURY:

Always supportvehicle with jack stands.

Use jack for lifting purposes

ONLY.

T90204 - T92004

1. Release valve lever

2. Base

3. O-ring

4. Hydraulic cylinder

5. Ram

6. Hydraulic oil

7. Oil-tight tank

8. Extension screw

9. Top cap

10. Pump plunger

11. Pump body

12. O-ring

13. Safety valve

Rel

ease

val

ve m

ay n

ot b

e tig

htly

clo

sed.

Jack

will

not li

ft loa

d or fu

ll

rated

capa

city

Jack

lowers

unde

r load

Oil lea

king f

rom fil

ler pl

ug

Pump f

eels

spon

gy

Handle

raise

s or fl

ies ba

ck

unde

r load Ja

ck w

ill no

t lift f

ull he

ight

Jack

may

be

low

on

oil.

Rem

ove

fille

r plu

g an

d fil

l res

ervo

ir w

ith c

lean

hyd

raul

ic ja

ck o

il.

Res

ervo

ir m

ay b

e ov

erfil

led.

Rem

ove

fille

r plu

g an

d dr

ain

exce

ss o

il.

Jack

may

be

air-

boun

d. O

pen

the

rele

ase

valv

e an

d pu

mp

the

hand

le s

ever

al ti

mes

.C

lose

the

rele

ase

valv

e an

d op

erat

e. R

epea

t if n

eces

sary

.

Valv

es m

ay n

ot b

e cl

osed

or h

ave

fore

ign

mat

ter p

rese

nt. T

o flu

sh v

alve

s. L

ower

the

sadd

le

and

clos

e th

e re

leas

e. M

anua

lly li

ft th

e sa

ddle

sev

eral

inch

es, o

pen

the

rele

ase

valv

e an

dth

en fo

rce

the

sadd

le to

low

er a

s ra

pidl

y as

pos

sibl

e.

POSSIBLE

SOLU

TIO

NS

ProductItemInspectorDate of Package

HYDRAULIC BOTTLE JACK

ITEMLifting

Capacity(TON)

MinimumHeight(mm)

LiftingHeight(mm)

AdjustingHeight(mm)

Net Weight

(kg)

T90204

T90204S

T90404

T90404S

T90604

T90604S

T90804

T91004

T91204

T91504

T92004

T93004

T95004

2

2

4

4

6

6

8

10

12

15

20

30

50

181

181

194

194

216

216

230

230

230

230

242

285

300

116

116

118

118

127

127

147

150

155

150

150

180

180

48

48

60

60

70

70

80

80

80

80

60

/

/

2.9

2.9

3.6

3.6

4.8

4.8

6.3

6.8

8

8.9

11.5

21

30