HYDRAU-FLO®

Safety Solutions for Liquid Filling

Mechanical and Non-Pressurised Fuel Filling Valves

ExcellentMineralsSolutions

Safer, Cleaner and More ReliableOverfill ProtectionSystems

The Hydrau-Flo® valve system is a safer, cleaner and more reliable fuel filling valve arrangement which removes the risk of overfilling, spillage and tank rupture while minimising safety and environmental hazards associated with fuel transfer.

The Hydrau-Flo® fuel filling system incorporates robustly designed fuel filler safety valves and float control valves to provide a reliable, hydraulically operated arrangement which depends on fluid level rather than pressure. The system is designed to be used in conjunction with existing “fast fill” systems.

Hydrau-Flo®

fuel filling black valve

HF1105Z0001

Hydrau-Flo®

float control valve

HF1008Z0001

Hydrau-Flo® system overview

Traditional Refuelling Systems

With flow rates up to 1,000 litres per minute and pressures up to 100 kilopascals, overfilling, spillage and tank rupture are common problems associated with refuelling.

Hydrau-Flo® valves provide safer solutions for fuel filling

The Hydrau-Flo® fuel filling valve system overcomes these problems without the need for electronics or complex arrangements prone to blockage and failure.

The Hydrau-Flo® fuel filling valve system:

• Prevents overfilling

• Prevents fuel spillage and wastage

• Removes the risk of tank rupture due to pressure build up during and after filling

• Minimises the risk of fire as a result of fuel spillage

• Reduces costs associated with fuel wastage and equipment damage

• Significantly improves safety and environmental outcomes

• Ground level refuelling

1

Hydrau-Flo® system overview

Hydrau-Flo® fuel filling valves for refuelling

Fuel enters the system through a conventional “fast fill” receiver and then flows into the Hydrau-Flo® fuel filling valve body. Fuel pressure forces the shut off piston open against spring pressure and then flows through porting into the tank.

An orifice in the piston directs fuel through a capillary line to the float control valve which allows a constant bleed into the tank until filling is complete.

This ensures that the pressure under the piston remains lower than that above.

When fuel reaches the required level the Float Valve is closed and the bleed into the tank is shut off. This equalises the pressure on both sides of the piston in the Hydrau-Flo® fuel filling valve body.

With the pressure balanced the spring will then close the piston and stop fuel flow.

Using the Hydrau-Flo® valve system the fuel nozzle cannot be overridden and an air space is maintained in the tank, based on the set point of the float valve. The operation of the system depends on fluid level and not tank pressure.

This removes the potential for overfilling and pressurisation of the tank and prevents fuel loss through air vents which can be caused by expansion in liquid volume as a result of increased ambient temperatures.

Hydrau-Flo® fuel filling valves non-pressurised fuelling operation

Conventional Systems

Using conventional systems, overfilling, spillage and tank rupture can be common occurrences. At 1,000 litres per minute, every second of spillage equates to more than 15 litres of diesel wasted and released into the environment while the cost to repair or replace ruptured fuel tanks is significant in terms of materials, labour and equipment down time.

Float rises with fluid level shutting off bleed

through pilot line

Piston closes under spring force once

pilot line fluid bleed stops and pressure is

equalisedWhen the float is down fluid bleeds

into the tank through the pilot line

With higher pressure on top of the piston

the valve remains open

2

Hydrau-Flo® fuel filling valves are available in five configurations to suit the majority of equipment types and applications.

The standard Hydrau-Flo® fuel filling black valve is ideal for all new equipment applications and existing equipment that has suitable fittings. The compact design delivers the highest flow rate capacity in the range.

The most commonly used retro fit Hydrau-Flo® fuel filling blue valve fits directly into truck and loader fuel tanks using the same thread (2” NPT) as the conventionally used dry break fittings (which are screwed back into the Hydrau-Flo® fuel filling valve). These valves fit into typical CAT® and Komatsu® fuel tank recesses.

Hydrau-Flo®

fuel fIlling red valve

HF1105Z0002

This retro fit Hydrau-Flo® fuel filling red valve is designed to fit into tanks using the Wiggins® ZNC3 recess. These are typically used on CAT®

776 and 773 trucks.

Hydrau-Flo®

fuel fIlling blue valve

HF1105Z0003

Hydrau-Flo®

fuel filling black valve

HF1105Z0001

CATERPILLAR, KOMATSU, HITACHI, BUCYRUS, TEREX, LIEBHERR, CARGOTEC, KALMAR, WIGGINS, JOHN DEERE and BANLAW are trademarks of the OEM and are not trademarks of Weir Minerals Australia Ltd.

This Hydrau-Flo® fuel filling gold valve has been designed to fit into compact installations which make it suitable for the bunded fuel tank market where space limitations apply.

Hydrau-Flo®

fuel fIlling gold valve

HF1105Z0007

The 1½” version of the Hydrau-Flo® fuel filling blue valve has being designed for the compact machinery market and underground applications where 1½” NPT mounting are required. Stainless steel versions are also available for underground coal mining applications.

Hydrau-Flo®

fuel fIlling blue valve

HF1105Z0004

Hydrau-Flo® fuel filling valves

3

Hydrau-Flo® float control valves are now available in stainless steel to suit the underground market.

The Hydrau-Flo® float control valve has a robust design for use on mobile equipment which ensures reliable pilot operation of the Hydrau-Flo® fuel filling valve. It also incorporates roll over shut off protection and an anti-surge fuel breather vent to prevent spillage that can occur as a result of vehicle motion when using “conventional” valves.

Hydrau-Flo®

float control valve

HF1008Z0001

Hydrau-Flo® fuel filling valves

The newest edition to the Hydrau-flo® float control range is the float control valve with breather option. Capable of environmental filtering to 3μm while filling the tank at 1,000lpm.

The integrated breather has been engineered on request from major OEM’s looking to further enhance diesel engine life in dusty environments.

Hydrau-Flo® float control

valve HF1008Z0007 with

breather option

The Hydrau-Flo® float control valve is now available in a 1½” NPT mounting option. This has being designed for the compact and underground fuel markets where 1½” NPT mounting are required.

The breather retains all the original anti-surge functions of the standard green float control valve but has additional check valves built into the design to allow venting at 1,000lpm and one way breathing to prevent any contaminants from being drawn into the fuel tank.

For existing systems the float control valve is able to be retrofitted without removing the original valve from the fuel tank, providing a cost effective solution to upgrade your existing Hydrau-flo® system.

Hydrau-Flo® 1½”

float control valve

HF1008Z0009

Filter Port

(Air entrance)

Air Exhaust

(From tank)

←←

4

CATERPILLAR, KOMATSU, HITACHI, BUCYRUS, TEREX, LIEBHERR, CARGOTEC, KALMAR, WIGGINS, JOHN DEERE and BANLAW are trademarks of the OEM and are not trademarks of Weir Minerals Australia Ltd.

This type of control valve is typically used on stationary equipment including skid mounted pump sets, generators and lighting plants. The simple and robust design provides a lower cost option for stationary equipment and is available in two different lengths.

Hydrau-Flo®

lever control valves

HF1007Z0001 110mm

HF1007Z0002 250mm

Hydrau-Flo® highwall lever

control valves ( <20 bar) HF1007Z0003 110mm

HF1007Z0004 250mm

Hydrau-Flo® anti-surge breathers and lever control valves

This control valve is typically used in remote fuelling and gravity filled applications where assets are fuelled from an auxiliary fuel tank (stationary equipment only).

The Hydrau-flo® anti-surge breather is used in applications where additional breathers are required. For example dual tank installations.

The anti-surge breather has all the same functions as the float control valve including roll over protection.

The Hydrau-flo® anti-surge breather with filter option is used in the same applications as the original anti-surge breather but provides the benefits of filtered air to prevent fuel contamination.

Hydrau-Flo® anti-surge breather

HF1008Z0002

Hydrau-Flo® anti-surge breather

with filter option HF1008Z0010

5

Hydrau-Flo® valve - dimensions

Hydrau-Flo® float control valves

Hydrau-Flo® float control valves (standard and short series)

Notes: Dimensional data is metric. This information is a guide only and should be confirmed by your Weir Minerals representative before using.

Hydrau-Flo®

lever control valves

HF1007Z0001 110mm

HF1007Z0002 250mm

© Weir Minerals Australia Ltd 2010Weir Minerals Australia "the company" is the owner of the copyright and all confidential information in this drawing. The drawing must not be copied in whole or in part, in any form by any means, and the information in it must not be disclosed to any person, or used for and purpose other than the specific purpose for which it has been provided, without prior written consent of theCompany.

© Weir Minerals Australia Ltd 2010Weir Minerals Australia "the company" is the owner of the copyright and all confidential information in this drawing. The drawing must not be copied in whole or in part, in any form by any means, and the information in it must not be disclosed to any person, or used for and purpose other than the specific purpose for which it has been provided, without prior written consent of theCompany.

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Copyright © Weir Minerals Australia Ltd 2012Weir Minerals Australia "the company" is the owner of the copyright and all confidential information in this drawing. The drawing must not be copied in whole or in part, in any form by any means, and the information in it must not be disclosed to any person, or used for and purpose other than the specific purpose for which it has been provided, without prior written consent of theCompany.

SAFETY SOLUTION FOR LIQUID FILLING

Drawn by

Fraser.MMass

N/A

220802

Part Number Rev

HF1105Z0002 VALVE INSERTED IN TO ZNC3 ADAPTOR

DescriptionX. = ± 1mmX.X = ± .5 mmX.XX = ± .1 mm

1 / 1 Date

20/04/2012

Do Not ScaleChecked By

3rd Angle Projection Break All Sharp Edges Sheet

Drawing Number

SAME AS DRAWING NUMBER

Unless Noted Otherwise:

MINE DEWATERING SOLUTIONS

Material

0

MULTIFLO®

HYDRAU-FLO®

6 5

4

3

2

1

REV DESCRIPTION DATE APPROVED

UNLESS NOTED OTHERWISE:- ALL MATERIALS REQUIRE MILL CERTIFICATES.- ALL MATERIALS TO MEET SPECIFIED STANDARD (SEE MULTIFLO DOCUMENT 204172 FOR FURTHER INFO ON APPLICABLE STANDARDS).- ALL FASTENERS GRADE 8.8. ALL NUTS CLASS 8.- ALL WELDS TO MEET AS/NZS 1554.1:2004.- WELD MATERIAL MINIMUM TENSILE STRENGTH 250 MPA.- CONTINUOUS WELD ALL JOINTS. ALL FILLET WELDS MINIMUM 6mm CONTINUOUS. ALL BUTT WELDS COMPLETE PENETRATION CONTINUOUS.- ALL WELDS TO BE MADE IN THE SHOP.- IF IN DOUBT OR UNCLEAR CONSULT MULTIFLO ENGINEERING.

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n143.99

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W:\E COLORADO\FUEL FILLER\FLOAT ASSEMBLY_040130\214448.idw

120

122

n52

2" NPT

120

122

122

85

2" NPT

2" NPT

FUEL SHUTOFF POINT

HF1008Z0006 HF1009Z0001 HF1008Z0001

52 Ø

52

307

286

342

129 100

129

52 Ø 52 Ø

267

2" NPT

120

122

445

HF1008Z0007

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A A

B B

C C

D D

W:\E COLORADO\FUEL FILLER\FLOAT ASSEMBLY_040130\214450.idw

Copyright © Weir Minerals Australia Ltd 2010Weir Minerals Australia "the company" is the owner of the copyright and all confidential information in this drawing. The drawing must not be copied in whole or in part, in any form by any means, and the information in it must not be disclosed to any person, or used for and purpose other than the specific purpose for which it has been provided, without prior written consent of theCompany.

SAFETY SOLUTION FOR LIQUID FILLING

Drawn by

FRASER.MMass

N/A

214450

Part Number Rev

HYDRAU-FLO VERTICAL FLOAT SHUTOFF POINT

DescriptionX. = ± 1mmX.X = ± .5 mmX.XX = ± .1 mm

1 / 1 Date

20/06/2011

Do Not ScaleChecked By

3rd Angle Projection Break All Sharp Edges Sheet

Drawing Number

SAME AS DRAWING NUMBER

Unless Noted Otherwise:

MINE DEWATERING SOLUTIONS

Material

1

MULTIFLO®

HYDRAU-FLO®

6 5

4

3

2

1 ADD FLOAT 17/04/2012 FRASER.M

REV DESCRIPTION DATE APPROVED

UNLESS NOTED OTHERWISE:- ALL MATERIALS REQUIRE MILL CERTIFICATES.- ALL MATERIALS TO MEET SPECIFIED STANDARD (SEE MULTIFLO DOCUMENT 204172 FOR FURTHER INFO ON APPLICABLE STANDARDS).- ALL FASTENERS GRADE 8.8. ALL NUTS CLASS 8.- ALL WELDS TO MEET AS/NZS 1554.1:2004.- WELD MATERIAL MINIMUM TENSILE STRENGTH 250 MPA.- CONTINUOUS WELD ALL JOINTS. ALL FILLET WELDS MINIMUM 6mm CONTINUOUS. ALL BUTT WELDS COMPLETE PENETRATION CONTINUOUS.- ALL WELDS TO BE MADE IN THE SHOP.- IF IN DOUBT OR UNCLEAR CONSULT MULTIFLO ENGINEERING.

FUEL SHUTOFF POINT

122

122

270

450

52 52

129

129

BARREL EXTENSIONPART# 211941

100

100

BARREL EXTENSIONPART# HVFA-017-150

52

122

224

100

129

BARREL EXTENSIONPART# HVFA-017-150

HF1008Z0006

Hydrau-Flo® fuel filling valves ( including dimensions on fuel receivers)

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147

100

86

27

368143

100

267

129

100129

445

122

120

120

122

342

122

122

120

286

30785

2” NPT2” NPT

2” NPT2” NPT

129

129

129

100

450

122

52 52 52

122

122

100

100

270

224

Hydrau-Flo® valve - hardwareA range of Hydrau-Flo® valve adaptors and accessories are available for simple and easy installation into most types of mobile and stationary equipment.

Hydrau-Flo® fuel filling valve kits provide customers with the fully packaged solution. Some of the many accessories available are shown below.

Hydrau-Flo® fuel filling valve adaptors

HF1102Z0001 Adapts Hydrau-Flo® fuel filling black valve to fit to a 2” NPT (male) socket.

HF1102Z0004 Adapts HF1105Z0001 to a 2” hose tail. Available in aluminum see HF1102Z0014.

A33rd ANGLE PROJECTION U.N.O.

WORK IN PROGRESSDRAWING STATUS

Drawing Number

WMA007-0024 P0REV

SHEET 1 OF 1

WEIR MINERALS AUSTRALIASCALE

APPD

CHECK

DRAWN

DESIGN J.M

U.N.O.

21.11.12

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--No.

A0

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APPROVED FOR CONSTRUCTION

Description DATEAPPDCHKDWN

AS PER APPROVALS

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FINISH CODE

DO NOT SCALEIF IN DOUBT - ASK

MASS: kg

MINE DEWATERING SOLUTIONS15 Dacmar Road Coolum Beach, QLD 4573 Australia

Telephone: +617 5449 3000 Facsimile: +617 5446 4304 Email: multiflo@weirminera ls.com Web: www.weirminerals.com

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Copyright © Weir Minerals Australia Ltd. 2013Weir Mineals Austalia Ltd. ("the Company") is the owner of the copyright and all confidential information in this drawing.The drawing must not be copied in whole or in part, in any form or by any means, and the information in it must not be disclosed to any person, or used for any purpose other than the specific purpose for which it has been provided, without the prior written consent of the Company.

MULTIFLOMine Dewatering SolutionsHYDRAU-FLOSafety Solutions for Liquid Filling

®

®

CATCH TANK OPTION

NOTE: FOR DRAWING, FABRICATION AND ASSEMBLY STANDARDS REFER TO WEIR MINERALS MULTIFLO ENGINEERING DEPARTMENT STANDARDS AND PROCEDURES.

HF1102Z0002 Weld-on threaded ring to mount HF1105Z0001 directly into tank.

CATERPILLAR, KOMATSU, HITACHI, BUCYRUS, TEREX, LIEBHERR, CARGOTEC, KALMAR, WIGGINS, JOHN DEERE and BANLAW are trademarks of the OEM and are not trademarks of Weir Minerals Australia Ltd.

HF1102Z0012 HF1102Z0013 Weld-on threaded stand pipe. Used to mount HF1105Z0001 to top tank. (150mm, 310mm).

HF1102Z0007 Adapts HF1105Z0001 and valve adaptor HF1102Z0001 to Liebherr® 994 / 996 excavator.

HF1103Z0002 Weld-in flush mount to suit HF1105Z0003 c/w flange.

HF1103Z0004 Adapts HF1105Z0003 to CAT® D10R / D11R tank.

HF1012Z0003 Lever Float mounting flange fits to HF1103Z0001 & HF1012Z0001.

HF1103Z0001 Lever / Float breather screw-in flange. Fits to 2” NPT socket. 2” BSP 221479

HF1102Z0010 Weld-in flush mount to suit HF1105Z0001.

ZNC3 / ZNC4 Wiggins® Bolt-on / Weld-on flush mount –suits HF1105Z0002.

HF1103Z0003 Adapts CAT® D10R / D11R fuel inlet hose to HF1105Z0003.

102907 Adapts Hydrau-Flo® fuel filling black valve to fit to a 2” BSP (male) socket.

HF1012Z0002 Lever Float / Breather mounting flange–fits to HF1103Z0001 & HF1012Z0001.

HF1011Z0001 Adapts Hydrau-Flo® float control valve HF1008Z0001 to CAT® D10R / D11R tank.

HF1102Z0005 Adapts HF1105Z0001 to fit to a 2 1/2” hose tail. Available in aluminum see HF 1102Z0015.

HF1102Z0003 Bolt-in flush mount to suit Komatsu® tanks. Suits internal mounting of HF1105Z0001 or HF1105Z0003.

HF1008Z0010 Hydrau-Flo® anti-surge breather with filter option—Fits 2” NPT socket or HF1102Z0002 weld-in flange.

HF1102Z0009 Adaptor fuel supply hose to HF1105Z0001 valve to Liebherr® 994 & 996.

HF1102Z0008 Adapts HF1105Z0001 to CAT® fuel tanks.

7

HF1012Z0001 Lever Float / Breather weld-in flange.

HF1012Z0008 Aluminium Lever Float / Breather weld-in flange.

HF1204Z0004 Check valve to evacuate fuel tank. Used in conjunction with standard receiver.

Hydrau-Flo® valve - hardwareHydrau-Flo® fuel filling valve and float control valve adaptors are available in a number of configurations designed for new equipment manufacture or fitment to most makes of existing mobile and stationary equipment.

CATERPILLAR, KOMATSU, HITACHI, BUCYRUS, TEREX, LIEBHERR, CARGOTEC, KALMAR, WIGGINS, JOHN DEERE and BANLAW are trademarks of the OEM and are not trademarks of Weir Minerals Australia Ltd.

Hydrau-Flo® float control valve components

HFS27-1212 Nipple 3/4” to 3/4” BSP. Used to connect HF1204Z0014 swivel tail to HF1012Z0002 breather mount or HF1014Z0002 weld-on bracket.

HF802-1212 Swivel hose tail 3/4” BSP to 3/4” hose. Connects 3/4” nipple to breather hose.

HF1014Z0001 Barrel Nipple —For mounting HF0304Z0003 rain cap breather to HF1012Z0002.

225232 12 bolt adaptor CAT® 16M to suit HF1105Z0001

106042 Nylon Breather with 3 micron replaceable element. Built in restriction indicator

106040 3 Micron steel air breather. 3/4 NPT steel connection.

106408 90° elbow 3/4 inch male to female

106409 3/4 inch hose tail adaptor

209304 Aluminium mounting flange fits to HF1105Z0001.

103042 Adaptor Hitachi® EH4000 truck.

215249 Hitachi® EX3600-6 adaptor

102350 Komatsu® D375 fuel tank adaptor

216655 John Deere® fuel tank breather adaptor

216647 John Deere® fuel tank adaptor

214441 Liebherr® 282B adaptor

HF1102Z0011 Liebherr® adaptor

HF1014Z0002 Weld-on Bracket to suit rain cap breather HF0304Z0003.

HF1008Z0003 Adapts Anti Surge breather to HF1012Z0002 lever float / breather mounting flange.

HF1011Z0002 2” NPT Socket —Weld into tank wall to suit anti-surge breather HF1008Z0001, HF1008Z0006, and HF1008Z0002.

HF0304Z0003 Rain Cap Breather.

HF1008Z0002 Anti-Surge Breather—Fits 2” NPT socket or HF1102Z0002 weld-in flange.

225231 Black valve adaptor to suit code 61 flange

HF1102Z0014 Black valve 2” hose tail adaptor aluminium

HF1102Z0015 Black valve 2 ½” hose tail adaptor aluminium

8

Hydrau-Flo® valve - hardware

Pilot line fittings

HF1204Z0003 1/4” BSPT Brass plug. Used to plug unused pilot line ports.

FS72-0406 Adaptor Female 1/4” BSP to male 3/8” BSP.

HFS27-0806 Nipple 3/8” up to 1/2” BSP. Used to connect push-on fittings to check valves.

HF1204Z0002 Pilot Line Check Valve. 3/8” BSP female to 3/8” BSP female. Used where 2 x Hydrau-Flo® fuel filling valves are connected to 1 x float control valve. Includes balancing port.

104073 Pilot line magnetic anchor to suit 16.5mm to 18mm hose OD. 68kg pull force.

104074 Pilot line magnetic anchor to suit 20mm to 22mm hose OD. 68kg pull force.

HF1215Z0002 1/2” Pilot Line hose - standard.

HHP112 3/4” Breather hose —suits rain cap breather.

HF1215Z0003 1” Breather hose.

HF1215Z0005 3/8” Single wire hose ‘Survivor’ for inside tank installation.

HHT16A 3/8” Single wire hose ‘Ryco’ for inside tank installation.

HF1215Z0003 1” Oil Resistant hose.

HF1215Z0004 1 1/4” Breather hose—suits HF1008Z0001 float control valve & HF1008Z0002 anti-surge breather.

Hoses

HF1204Z0001 Pilot line Check Valve. 3/8” BSP female to 3/8” BSP female, use where 1 x Lever Float Valve is connected to 2 x fuel filling valves. Eg. highwall applications.

HFS27-0804 Reducing Nipple 1/4” x 1/2”.

HF1204Z0012 3/8” BSP ‘tee’.

HF802-0808 Swivel Hose tail straight 1/2” x 1/2”.

HF58-0409 Elbow 1/4” BSP x 9/16” JIC.”

HFT204-0607 3/8” swivel fitting to suit hose HF1215Z0005 single wire braid.

HF805-0808 Swivel Hose tail 90˚ 1/2” x 1/2”.

HFS7-0409 1/4” BSPT Male 9/16” JIC Male nipple

RSC-4347 hose clamp to suit HF1215Z0004

Hydrau-Flo® pilot line fittings and hoses are available for varying applications

9

Hydrau-Flo® valve - hardware

Testimonials

Many of our major Australian customers and business partners endorse the Hydrau-Flo product through an expert local distributor network.

“Hydrau-Flo® valves have become a major part in assisting our clients to comply with zero-spill policies.”

John Bondi Equipment Placement

“Safer, cleaner and more reliable - that’s what Hydrau-Flo® valves deliver.”

Sally Garland Garland Engineering

“I have fitted and had experience with a lot of non pressurising fast fill systems over the last 16 years and truly believe that Hydrau-Flo® valves would be the simplest and most reliable system available.”

Clive Gray Australian Diversified Engineering

“Hydrau-Flo® helped our customers achieve greater than 80% improvement in fuel filling times and vastly improved operator safety during refuelling operations.”

Steven Finn VFP Fuelling & Filtration

First class quality

Hydrau-Flo® valves utilise patented technology, innovation and quality in meeting the fast filling needs of heavy industry. Hydrau-Flo® valves are designed and manufactured under the ISO 9001 certification using quality materials that are built to last. With hi-grade, anodised aluminium bodies, brass plugs and stainless steel fasteners, you can be confident that Hydrau-Flo® valves will compliment your equipment’s reliability.

Whether you are investing in your equipment or taking steps to protect the environment, Hydrau-Flo® valves offer a safer, cleaner and more reliable solution for your operations fast filling requirements.

10

HF1105Z0002 Hydrau-Flo® fuel filling red valve

HFS27-1212 Nipple

FBS-58 Nipple

HF0304Z0003 Breather

HF1014Z0002 Weld on bracket

HF1014Z0001 Breather Stand Pipe

ZNC3/ZNC4 Existing Wiggins®

Installation Tools

HF802-1212 Swivel tail hose connector

HF802-1212 Swivel tail hose connector

HF1103Z0002 Weld in recessed adaptor

HF1011Z0002 2” NPT Socket

HF1008Z0003 Anti-Surge breather mount

HF1011Z0002 2” NPT Socket to be welded onto the Tank

200629 Hydrau-Flo® float control valve install tool - side entry

201240 Hydrau-Flo® fuel filling (blue and black) valve install tool - side entry

202125 Hydrau-Flo® fuel filling red valve install tool

Hydrau-Flo® valve - selection guide

HF1105Z0003 Hydrau-Flo® fuel filling blue valve

Connection hose

101023 Hydrau-Flo® fuel filling (blue and black) valve install tool - top entry

CATERPILLAR, KOMATSU, HITACHI, BUCYRUS, TEREX, LIEBHERR, CARGOTEC, KALMAR, WIGGINS, JOHN DEERE and BANLAW are trademarks of the OEM and are not trademarks of Weir Minerals Australia Ltd.

103628 Hydrau-Flo® Tool - Kit

HF1105Z0004 Hydrau-Flo® 1½” fuel filling blue valve

11

HF1105Z0007 Hydrau-Flo® fuel filling gold valve

HF1105Z0001 Hydrau-Flo® fuel filling black valve

For special adaptors and applications see the

following page.

HF1007Z0001 110mm HF1007Z0002 250mm Hydrau-Flo® lever floats (not warranted when used in mobile equipment)

Pilot Line

HF1012Z0002 Bolt on Float and Breather Mount

HF1012Z0003 Bolt on Float Mount

HF1012Z0001 Weld on Breather

HF1008Z0001 Hydrau-Flo®

float control valve

HF1102Z0010 Weld in recessed adaptor

HF1102Z0012 HF1102Z0013 Stand pipe

HF1102Z0001 75mm NPT Female to 2” male

209304 Weld on aluminum adaptor

HF1102Z0004 4”- 2” Hose adaptor

HF1103Z0001 Screw on Breather Mount

HF1011Z0002 2” NPT Socket to be welded onto the tank

HF1008Z0002 Breather Anti-Surge

HF1102Z0002 Weld on ring adaptor

Wiggins® 5psi receiver.HF1113Z0001 Spring to convert a Wiggins® receiver to a nominal 13 psi.

HF1113Z0003 Banlaw® receiver (light)

Pilot line/breather, mounting

accessories

Hydrau-Flo® fuel filling

valves

Receivers

Valve to tank adaptors

Pilot line actuators

CATERPILLAR, KOMATSU, HITACHI, BUCYRUS, TEREX, LIEBHERR, CARGOTEC, KALMAR, WIGGINS, JOHN DEERE and BANLAW are trademarks of the OEM and are not trademarks of Weir Minerals Australia Ltd.

HF1007Z0003 110mm HF1007Z0004 250mm

150mm extension

330mm extension

HF1113Z0002

High-wall <20 bar

HVFA-017-150

211941

HF1008Z0002 Hydrau-Flo®

float control valve 1½”

12

A33rd ANGLE PROJECTION U.N.O.

WORK IN PROGRESSDRAWING STATUS

Drawing Number

WMA007-0024 P0REV

SHEET 1 OF 1

WEIR MINERALS AUSTRALIASCALE

APPD

CHECK

DRAWN

DESIGN J.M

U.N.O.

21.11.12

- -

--No.

A0

-

-

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-

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APPROVED FOR CONSTRUCTION

Description DATEAPPDCHKDWN

AS PER APPROVALS

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FINISH CODE

DO NOT SCALEIF IN DOUBT - ASK

MASS: kg

MINE DEWATERING SOLUTIONS15 Dacmar Road Coolum Beach, QLD 4573 Australia

Telephone: +617 5449 3000 Facsimile: +617 5446 4304 Email: multiflo@weirminera ls.com Web: www.weirminerals.com

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Copyright © Weir Minerals Australia Ltd. 2013Weir Mineals Austalia Ltd. ("the Company") is the owner of the copyright and all confidential information in this drawing.The drawing must not be copied in whole or in part, in any form or by any means, and the information in it must not be disclosed to any person, or used for any purpose other than the specific purpose for which it has been provided, without the prior written consent of the Company.

MULTIFLOMine Dewatering SolutionsHYDRAU-FLOSafety Solutions for Liquid Filling

®

®

CATCH TANK OPTION

NOTE: FOR DRAWING, FABRICATION AND ASSEMBLY STANDARDS REFER TO WEIR MINERALS MULTIFLO ENGINEERING DEPARTMENT STANDARDS AND PROCEDURES.

HF1008Z0010 Breather Anti-Surge with filter option

A3 3rd ANGLE PROJECTION U.N.O.

WORK IN PROGRESSDRAWING STATUS

Drawing Number

WMA007-0024P0REV

SHEET 1 OF 1

WEIR MINERALS AUSTRALIA SCALE

APPD

CHECK

DRAWN

DESIGNJ.M

U.N.O.

21.11.12

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APPROVED FOR CONSTRUCTION

DescriptionDATE APPD CHK DWN

AS PER APPROVALS

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FINISH CODE

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MASS: kg

MINE DEWATERING SOLUTIONS15 Dacmar Road Coolum Beach, QLD 4573 AustraliaTelephone: +617 5449 3000 Facsimile: +617 5446 4304

Email: multiflo@weirminerals.com Web: www.weirminerals.com

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Copyright © Weir Minerals Australia Ltd. 2013Weir Mineals Austalia Ltd. ("the Company") is the owner of the copyright and all confidential information in this drawing.The drawing must not be copied in whole or in part, in any form or by any means, and the information in it must not be disclosed to any person, or used for any purpose other than the specific purpose for which it has been provided, without the prior written consent of the Company.

MULTIFLOMine Dewatering SolutionsHYDRAU-FLOSafety Solutions for Liquid Filling

®

®

CATCH TANK OPTION

NOTE: FOR DRAWING, FABRICATION AND ASSEMBLY STANDARDS REFER TO WEIR MINERALS MULTIFLO ENGINEERING DEPARTMENT STANDARDS AND PROCEDURES.HF1008Z0007

Hydrau-Flo® float control valve with breather option

1 3 42

Examples of Hydrau-Flo® valve kits and applications are shown below.

Komatsu® 830E Truck

1: Kit number HF1401K0002 single fill

2: Also dual fuel 830E & 930E kits available

Kalmar® Rubber Tyred Gantry

3: Kit number 102908

4: Cargotec® Kalmar® RTG with Hydrau-Flo® Banlaw solution

Hydrau-Flo® valve - kits and applications

Hitachi® Excavators

9: Kit number HF1400K0002 to suit EX1900 and EX3600-6

10: Kit number 101912 to suit EX5500

Caterpillar® Dozers & Graders

11: Kit number HF1401K0001 to suit CAT® D11R Dozer

12: CAT® 16H and 16M Graders

9 10 11 12

Liebherr® Excavators and Trucks

7: Liebherr® 996 Shovel

8: Kit number HF1400K0007 Liebherr® 282B Truck

Komatsu® Trucks and Loaders

5: Kit number 101439 to suit Komatsu® 785 Truck (also suits CAT® 773 Truck)

6: Kit number 101444 to suit Komatsu® WA1200 Loader

86 75

Hydrau-Flo® valve kits are manufactured to suit a wide range of industrial applications in the mining, construction & maritime sectors. These configurations are designed for individual equipment needs using our professional engineering design service.

CATERPILLAR, KOMATSU, HITACHI, BUCYRUS, TEREX, LIEBHERR, CARGOTEC, KALMAR, WIGGINS, JOHN DEERE and BANLAW are trademarks of the OEM and are not trademarks of Weir Minerals Australia Ltd.

13

Hydrau-Flo® installations

Excavators

Service Trucks

Mining Trucks

1: Komatsu® 930e fitted with

Hydrau-Flo® fuel fIlling red valve

HF1105Z0002

2: Komatsu® 930e with custom

breather setup 3: Liebherr® TA230 Dump Truck

fitted with Hydrau-Flo® float

control valve HF1008Z0007

including breather option

10: Hitachi® Excavator fitted with

Hydrau-Flo® filling valve

Lighting Plants

11: Lighting plant fitted with

Hydrau-Flo® fuel filling kit

Mine Dewatering Pumps

4: Hydrau-Flo® kits are available

for mobile equipment such as

service trucks

5: Hydrau-Flo® service panel set

up on a service truck6: Service truck fitted with

Hydrau-Flo® fuel fIlling black

valve HF1105Z0001

7: Multiflo® MF420E fitted with

Hydrau-Flo® black fuel filling

valve and lever float

8: Hydrau-Flo® fuel fIlling blue

valve HF1105Z0003

9: Hydrau-Flo® fuel fIlling black

valve HF1105Z0001

Hydrau-Flo® valve kits are manufactured to suit a diverse selection of industrial applications in the mining, construction & maritime sectors.

14

12: Hydrau-Flo® green float

control valve HF1008Z0001

Haulage Trucks

CATERPILLAR, KOMATSU, HITACHI, BUCYRUS, TEREX, LIEBHERR, CARGOTEC, KALMAR, WIGGINS, JOHN DEERE and BANLAW are trademarks of the OEM and are not trademarks of Weir Minerals Australia Ltd.

MULTIFLO, HYDRAU-FLO, HAZLETON, VISMODE and VACTRONIC are trademarks of Weir Minerals Australia Ltd. HYDRAU-FLO is a registered trademark in Australia, and is a pending trademark in Botswana, Brazil, Canada, Chile, China, Indonesia, Mexico, Namibia, New Zealand, South Africa, Tanzania, USA, Zambia and Zimbabwe. KOMATSU, BUCYRUS, TEREX, LIEBHERR, HITACHI, CATERPILLAR, CARGOTEC, KALMAR,WIGGINS, JOHN DEERE and BANLAW are trademarks of the respective OEM, and are not trademarks of Weir Minerals Australia Ltd.

©Copyright 2010, 2011. Weir Minerals Australia Ltd. All rights reserved. The products and systems which are described in this publication are manufactured and sold by Weir Minerals Australia Ltd and its business units, and are covered by patents which are pending or granted worldwide in the name of Weir Minerals Australia Ltd. The products referred to herein may be covered by one or more of the following patents and/or pending patent applications: 6,311,723 (US), 120517 (TW), 504740 (NZ), 767110 (AU), 2309521 (CA), 2350446 (UK), 234250 (MX), 2010200426 (AU), 2504239 (CA), 1556642 (EU), 539739 (NZ), WO0200510199 (ID), 7,793,682 (US) 12/805,503 (US).

In 1997, a few Multiflo® customers were experiencing challenges with fuel tank over-pressurisation during and following refuelling, leading to tank fatigue, rupture and fuel spillage. These environmental and personal safety risks prompted those customers to request that the OEM investigate safer fuel filling solutions for use on the Multiflo® range of mine dewatering pumps. We listened.

In 1999, Weir Minerals Multiflo engineered a fuel filling valve and introduced a safer, cleaner and more reliable fuel filling solution. The Hydrau-Flo® fuel filling system is mechanical and non-pressurised, delivering up to 1,000 litres per minute of diesel fuel into the tanks of mine dewatering pumps.

Today, Weir Minerals Multiflo produces Hydrau-Flo® fuel filling valves for use on thousands of mining and construction machines including all major brands and models. This reliable, solid state design enables end users to have confidence in both fuel delivery and tank integrity, with increased machine availability at minimal economic or environmental cost. Operator safety is vastly improved because traditional fuelling methods and their risks are eliminated.

Weir Minerals Multiflo continues to expand the reach of Hydrau-Flo® fuel filling valves throughout Australia and around the world. If you are looking for a safer, cleaner and more reliable fuel filling solution, please contact us today. We listen.

Issued May 2013

ExcellentMineralsSolutions

The Weir Group PLC, founded in Scotland in 1871, is a leading global engineering company with more than 14,000 employees worldwide and is listed in the FTSE 100 on the London Stock Exchange.

Weir Minerals Multiflo is part of the Weir Minerals Division and has primary global design responsibility for the Multiflo® self-prime dewatering pump product range and Hydrau-Flo® fuel filling valves.

Weir Minerals Multiflo and PT Weir Minerals Multiflo are business units of Weir Minerals Australia Ltd.

Weir Minerals Multiflo 15 Dacmar Road Coolum Beach QLD 4573 Tel +61 7 5449 3000 Fax +61 7 5446 4304 multiflo@weirminerals.com www.weirminerals.com

P.T Weir Minerals Multiflo Jl. Mulawarman No. 29A RT.003 Batakan Kecil Kel. Manggar Balikpapan - East Kalimantan Tel +62 542 746098 (Hunting) Fax +62 542 7406099

Branch Office Jl. Tanjung Api-api KM 1.3,Kompleks Palembang Star Blok A2/3 Palembang — South Sumatera Tel +62 711 413 189 Fax +62 711 413189

Weir Minerals OfficesWARMAN® Centrifugal Slurry Pumps

GEHO®

PD Slurry Pumps

LINATEX® Rubber Products

VULCO®

Wear Resistant Linings

CAVEX® Hydrocyclones

FLOWAY® PUMPSVertical Turbine Pumps

ISOGATE® Slurry Valves

MULTIFLO® Mine Dewatering Solutions

HAZLETON® Specialty Slurry Pumps

LEWIS®PUMPS Vertical Chemical Pumps

WEIR MINERALS SERVICESTM

Balikpapan

Banjarbaru Coolum

www.weirminerals.com/hydrau-flo

1: First generation fuel filling safety valve

2: 2nd generation fuel filling safety valve

3: Hydrau-Flo® fuel filling valves, your Safety Solution for Liquid Filling1 32

Hydrau-Flo® valve - history