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200 South Ridge Road Hesston, Kansas 67062 Hustler ® TrimStar Parts Manual

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Page 1: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

200 South Ridge RoadHesston, Kansas

67062

Hustler® TrimStar Parts Manual

Page 2: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

Inspect spark arrester daily; replace every 500 hours or as needed.

The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.

Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or illegible, replace immediately. Replacements may be ordered per the information found in the Product Information section of the owner’s manual.

Federal law and California State law prohibit the following acts or the causing thereof:1. The removal or rendering inoperative by any person other than for purposes of maintenance,

repair, replacement, of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use, or

2. The use of the equipment after such device or element of design has been removed or rendered inoperative by any person.

WARNING

The engine exhaust from this product contains chemicals known to the state

of California to cause cancer, birth defects or other reproductive harm.

NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER

This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER.

Page 3: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 c-1

Table of Contents

General InformationService Literature .................................................................................... 1-1Options Available From Your Dealer....................................................... 1-1Using This Manual .................................................................................. 1-1Hardware Description Codes & Abbreviations ........................................ 1-2Standard Torques ................................................................................... 1-2

Section 236" Frame ............................................................................................... 2-248" Frame ............................................................................................... 2-454" Frame ............................................................................................... 2-636" Cover ................................................................................................ 2-848" & 54" Cover..................................................................................... 2-10Miscellaneous Decals—Models Ending in "US".................................... 2-12

Section 336" Hydraulic System.............................................................................. 3-236" Transmission Assembly.................................................................... 3-648" & 54" Hydraulic System—S/N 13014137 & Higher......................... 3-1248" & 54" Hydraulic System—S/N Prior to 13014137 ........................... 3-1648" & 54" Transmission Assembly ........................................................ 3-20Transmission Service Parts .................................................................. 3-26Handlebar.............................................................................................. 3-28Throttle .................................................................................................. 3-30Instrument Panel ................................................................................... 3-32Instrument Panel, Electric Start............................................................. 3-4036" Brake—S/N 13015041 & Higher..................................................... 3-4836" Brake—S/N Prior to 13015041 ....................................................... 3-5048" & 54" Brake—S/N 13014137 & Higher ........................................... 3-5248" & 54" Brake—S/N Prior to 13014137.............................................. 3-54

Section 4Wheel & Tire ........................................................................................... 4-2Front Wheel Breakdown.......................................................................... 4-4Drive Wheel Breakdown.......................................................................... 4-6

Section 5Engine, Kawasaki FS481V...................................................................... 5-2Fuel & Vapor Lines, Kawasaki FS481V .................................................. 5-4Engine, Kawasaki FS541V & FS600V .................................................... 5-6Fuel & Vapor Lines, Kawasaki FS541V & FS600V ................................ 5-8Engine, Kawasaki FS691V.................................................................... 5-10Fuel & Vapor Lines, Kawasaki FS691V ................................................ 5-14Kawasaki Engine Service Parts ............................................................ 5-16Battery................................................................................................... 5-1836" Fuel System w/o Carb. Canister—S/N 12081093 & Higher ........... 5-2036" Fuel System w/o Carb. Canister—S/N Prior to 12081093.............. 5-2248/54" Fuel Sys. w/o Carb. Canister—S/N 12080674 & Higher ........... 5-24

Page 4: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

c-2 114925_0616

48/54" Fuel Sys. w/o Carb. Canister—S/N Prior to 12080674 .............. 5-26Fuel Tank w/o Carbon Canister Service Parts ...................................... 5-2836" Fuel System with Carb. Canister—S/N 12111102 & Higher ........... 5-3036" Fuel System with Carb. Canister—S/N Prior to 12111102 ............. 5-3248/54" Fuel Sys. w/ Carb. Canister—S/N 12080854 & Higher.............. 5-3448/54" Fuel Sys. w/ Carb. Canister—S/N Prior to 12080854 ................ 5-36Fuel Tank With Carbon Canister Service Parts..................................... 5-38

Section 636" Service Deck ..................................................................................... 6-236" Deck Pulleys & Spindles ................................................................... 6-436" Deck ................................................................................................. 6-636" Deck Lift ............................................................................................ 6-836" Deck Mounting Hardware................................................................ 6-1048" Service Deck ................................................................................... 6-1248" Deck Pulleys & Spindles ................................................................. 6-1448" Deck ................................................................................................ 6-1654" Service Deck ................................................................................... 6-1854" Deck Pulleys & Spindles ................................................................. 6-2054" Deck ................................................................................................ 6-2248" & 54" Deck Lift................................................................................. 6-2448" & 54" Deck Mounting Hardware ...................................................... 6-26Spindle Service Parts ............................................................................ 6-28

Page 5: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 1-1

General Information

This Manual covers Trimstar models 930388, 930388US, 930388EX, 930396, 930396US, 930396EX, 930404, 930404EX, 930412 & 930412EX.

Service Literature

PART NO.OPERATOR’S MANUALWARRANTY STATEMENTGENERAL SERVICE MANUAL

Options Available From Your Dealer

PART NO.SIDE CATCHER ASSEMBLY36" ADAPTER KIT48" & 54" ADAPTER KIT36" MULCH KIT48" MULCH KIT 54" MULCH KITROLL-ON STRIPING SULKY

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the Hustler® mowers. Use of this manual in conjunction with other Hustler® mower and component manuals will provide the information necessary to service and maintain Hustler® mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

DESCRIPTION114510114511114674

DESCRIPTION929299111478111479107654108223108197102125

Page 6: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

1-2 114925_0616

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATIONCARRIAGE BOLT MACHINE BUSHINGCLEVIS PIN MACHINE SCREWCLIP NUT NUTCOTTER PIN SELF TAPPING CAP SCREWCAP SCREW SOCKET HEADCUP WASHER SHOULDER BOLTFENDER WASHER SET SCREWFLAT WASHER OUTSIDE DIAMETERHEX HEAD INSIDE DIAMETERLOCK WASHER WELD NUT

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE FT-LBS N•M SIZE FT-LBS N•M

DESCRIPTION ABBREVIATION DESCRIPTIONCB MBCE MSCN NTCP SCCS SHCW SB

FDRW SSFW ODHX IDLW WN

.250 8.2 11.1 M3 1 1.3

.312 17 23 M4 2.2 3

.375 30 40 M5 4.5 6.1

.438 48 65 M6 7.7 10.4

.500 73 99 M8 18.5 25

.562 105 143 M10 37 50

.625 145 200 M12 64 87

.750 260 350 M14 80 108.5

.875 420 565 M16 160 2151.00 625 850 M20 320 435

M24 555 750

Page 7: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 2-1

Section 2

36" Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

48" Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

54" Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

36" Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

48" & 54" Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Miscellaneous Decals—Models Ending in "US" . . . . . . . . . . . . . . . 2-12

Page 8: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

2-2 114925_0616

36" Frame

2

2

22

4

5

3

1

6

7

7

5

53

1

2

A6

6 B

S/N PRIOR TO 12090001

Page 9: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 2-3

36" Frame

INDEX NO. PART NO. QTY.

36" MOWER FRAME (WITH DECALS & HARDWARE)CN .312-18 X .200 MAX THKHOT DECALBELT DECALSERIAL NO. / SPEC DECALTRIM (S/N 12090001 & HIGHER)TRIM (S/N PRIOR TO 12090001)5/16-18 THREAD RIVET NUT

NOTES:

1. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.

2. Patent numbers decal.3. EPA compliance decal.

DESCRIPTION

1 550226 12 601069 73 602041 14 797647 15 N/A 36 033001 3"

033001 8"7 808485 8

TRIM LENGTHS(S/N PRIOR TO 12090001)

2"

6"

A

B

Page 10: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

2-4 114925_0616

48" Frame

2

22

1

6

7

7

7

4

5

3

7

5

5

1

2

3

2

A6

6 B

S/N PRIOR TO 12090001

S/N

Page 11: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 2-5

48" Frame

INDEX NO. PART NO. QTY.

48" MOWER FRAME (WITH DECALS & HARDWARE)CN .312-18 X .200 MAX THKHOT DECALBELT ROUTING DECALSERIAL NO. / SPEC DECALTRIM (S/N 12090001 & HIGHER)TRIM (S/N PRIOR TO 12090001)5/16-18 THREAD RIVET NUT

NOTES:

1. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.

2. Patent numbers decal.3. EPA compliance decal.

DESCRIPTION

1 550227 12 601069 73 602041 14 797647 15 N/A 36 033001 3"

033001 8"7 808485 8

TRIM LENGTHS(S/N PRIOR TO 12090001)

2"

6"

A

B

Page 12: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

2-6 114925_0616

54" Frame

2

22

1

6

7

7

7

4

5

3

7

5

5

12

3

2

A6

6 B

S/N PRIOR TO 12090001

Page 13: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 2-7

54" Frame

INDEX NO. PART NO. QTY.

54" MOWER FRAME (WITH DECALS & HARDWARE)CN .312-18 X .200 MAX THKHOT DECALBELT ROUTING DECALSERIAL NO. / SPEC DECALTRIM (S/N 12090001 & HIGHER)TRIM (S/N PRIOR TO 12090001)5/16-18 THREAD RIVET NUT

NOTES:

1. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.

2. Patent numbers decal.3. EPA compliance decal.

DESCRIPTION

1 550228 12 601069 73 602041 14 797647 15 N/A 36 033001 3"

033001 8"7 808485 8

TRIM LENGTHS(S/N PRIOR TO 12090001)

2"

6"

A

B

Page 14: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

2-8 114925_0616

36" Cover

3

2 1

5

6

6

4

7

Page 15: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 2-9

36" Cover

INDEX NO. PART NO. QTY.

KNOB 5/16-18 X 3/4"DECK COVERDECK HEIGHT DECALSHIELDCS .375-16 X 1.00 HX G5FW .406 X .812 X .060 SAENT .375-16 HXZY NL

NOTES:

DESCRIPTION

1 792002 42 114002 13 602061 14 114509 15 036244 26 767954 47 086660 2

Page 16: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

2-10 114925_0616

48" & 54" Cover

12

6

3

4

5

5

7

Page 17: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 2-11

48" & 54" Cover

INDEX NO. PART NO. QTY.

KNOB 5/16-18 X 3/4"DECK COVERSHIELDCS .375-16 X 1.00 HX G5FW .406 X .812 X .060 SAENT .375-16 HXZY NLDECK HEIGHT DECAL

NOTES:

DESCRIPTION

1 792002 42 114003 13 114509 14 036244 25 767954 46 086660 27 602061 1

Page 18: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

2-12 114925_0616

Miscellaneous Decals—Models Ending in "US"

2

1

INDEX NO. PART NO. QTY.

SPARK ARRESTER DECALANSI COMPLIANCE DECAL

NOTES:

DESCRIPTION

1 601908 12 603363 1

Page 19: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-1

Section 3

36" Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

36" Transmission Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

48" & 54" Hydraulic System—S/N 13014137 & Higher . . . . . . . . . . 3-12

48" & 54" Hydraulic System—S/N Prior to 13014137 . . . . . . . . . . . 3-16

48" & 54" Transmission Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

Handlebar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

Throttle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

Instrument Panel, Electric Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40

36" Brake—S/N 13015041 & Higher . . . . . . . . . . . . . . . . . . . . . . . . 3-48

36" Brake—S/N Prior to 13015041 . . . . . . . . . . . . . . . . . . . . . . . . . 3-50

48" & 54" Brake—S/N 13014137 & Higher . . . . . . . . . . . . . . . . . . . 3-52

48" & 54" Brake—S/N Prior to 13014137 . . . . . . . . . . . . . . . . . . . . 3-54

Page 20: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-2 114925_0616

36" Hydraulic System

1

1

1

2

3

4

5

6

7

8

910

11

Page 21: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-3

36" Hydraulic System

INDEX NO. PART NO. QTY.

BUSHINGIDLER ARMFW .760 X 1.625 X .08SB .750 X 2.00 SH .625-11RING, 2" ID SPLITCHAIN, 13 LINKSPRING 1/4 COIL PL 1.23BELT, A SEC 58.5" ELIDLER PULLEYFW .625 X 1.00 X .134CS .625-11 X 1.25 HX G5 Z

NOTES:

1. Torque to 100 ft-lbs.

DESCRIPTION

1 781153 22 110551 13 025296 24 601084 15 778746 16 259812 17 036384 18 601838 19 786848 1

10 028118 111 781872 1

Page 22: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-4 114925_0616

36" Hydraulic System12

13

13

13

13

13

13

13

13

14

1516

17

18

19

16

16

20

15

15

1717

19

21

2

Page 23: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-5

36" Hydraulic System

INDEX NO. PART NO. QTY.

CS .312-18 X 1.00 HX G5FW .343 X .687 X .051/.080HOVERFLOW TANK (WITH CAP)NT .312-18 HX G5 ZNYCCS .312-18 X 2.50 HX G5CS .312-18 X .75 HX G5TOW VALVE PLATEWIRE TIETRANSMISSION ASSEMBLYOVERFLOW TANK CAP

NOTES:

2. Part of the Transmission Assembly.

DESCRIPTION

12 036236 213 768523 2414 601996 115 034272 1016 710087 817 034280 818 111157 219 000331 620 N/A 121 600767 1

Page 24: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-6 114925_0616

36" Transmission Assembly

6

14

3

11

5

8

7

1

2

4

1

9

10

9

1312

7

15

167

7

15

BRAKEARM

1

Page 25: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-7

36" Transmission Assembly

INDEX NO. PART NO. QTY.

LS TRANSMISSIONNT .312-18 HX G5FW .343 X .687 X .051/.080HBALL STUDNT .250-20 HX G5LS BRAKE SPRING LINKFW .281 X .625 X .066CS .250-20 X .75 HX G5SPRING CLAMPHOSE, 22"FITTING, 90 - 9/16 SAECB .250-20 X .625 ZNYCLS TOW VALVE BRACKETTOW LINK RODNT .250-20 HX ZY NLSPRING

NOTES:

1. Supplied with the transmission.

DESCRIPTION

1 601682 12 034272 23 768523 84 781922 25 024927 26 109202 17 768515 88 055939 29 601001 4

10 605897 111 601219 212 601503 213 111616 114 602228 215 068551 416 041988 2

Page 26: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-8 114925_0616

36" Transmission Assembly

17 4

8

5

20

9

15

17

32

7

18

1

9

19

11

7

14

12

7 16

157

BRAKEARM

1

Page 27: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-9

36" Transmission Assembly

INDEX NO. PART NO. QTY.

RS TRANSMISSIONRS BRAKE SPRING LINKHOSE 37.5"RS TOW VALVE BRACKET

NOTES:

DESCRIPTION

17 601683 118 109203 119 605898 120 111617 1

Page 28: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-10 114925_0616

36" Transmission Assembly

17

26

24

1

3

27

3

25

212228

23

2122

Page 29: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-11

36" Transmission Assembly

INDEX NO. PART NO. QTY.

CS .375-16 X 2.00 HX G5FW .379 X .813 X .063RS CHARGE PUMP COVERSPACER TUBECS .312-18 X .75 HX G5BRAKE PULL BRACKETNT .312-18 HX G5 ZY NLLS CHARGE PUMP COVER

NOTES:

DESCRIPTION

21 016410 222 767954 223 110731 124 110537 125 034280 226 110538 127 058776 228 110730 1

Page 30: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-12 114925_0616

48" & 54" Hydraulic System—S/N 13014137 & Higher

5

1

2

3

2

12

4

6

7

8

9

10

11

1

Page 31: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-13

48" & 54" Hydraulic System—S/N 13014137 & Higher

INDEX NO. PART NO. QTY.

FW .760 X 1.625 X .08BUSHINGPUMP IDLER ARMSB .750 X 2.00 SH .625-11RING, 2" ID SPLITCHAIN, 13 LINKSPRING 1/4 COIL PL 1.23BELT, A 63" ELIDLER PULLEYFW .625 X 1.00 X .134CS .625-11 X 1.25 HX G5 ZFW .760 X 1.38 X .080

NOTES:

1. Torque to 100 ft-lbs.

DESCRIPTION

1 025296 12 781153 23 110739 14 601084 15 778746 16 259812 17 036384 18 793836 19 786848 1

10 028118 111 781872 112 604514 1

Page 32: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

14

13

17

14

16

17

18

1419

20

1421

21

1421

18

1418

17

1422

22

14

2

1523

3-14 114925_0616

48" & 54" Hydraulic System—S/N 13014137 & Higher

Page 33: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

INDEX NO. PART NO. QTY.

CS .312-18 X 1.00 HX G5FW .343 X .687 X .051/.080HOVERFLOW TANK (WITH CAP)NT .312-18 HX G5 ZY NLCS .312-18 X 2.50 HX G5CS .312-18 X .75 HX G5TOW VALVE PLATETRANSMISSION ASSEMBLYNT .312-18 HX G5WIRE TIEOVERFLOW TANK CAP

114925_0616 3-15

48" & 54" Hydraulic System—S/N 13014137 & Higher

NOTES:

2. Part of the Transmission Assembly.

DESCRIPTION

13 036236 214 768523 2415 601996 116 058776 217 710087 818 034280 819 111157 220 N/A 121 034272 822 000331 623 600767 1

Page 34: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-16 114925_0616

48" & 54" Hydraulic System—S/N Prior to 13014137

12 17

13

42

3

9

8

16

1

2

11

6

7

15

1

5

6

10

14

B

A

18

Page 35: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-17

48" & 54" Hydraulic System—S/N Prior to 13014137

INDEX NO. PART NO. QTY.

CS .312-18 X 1.00 HX G5FW .343 X .687 X .051/.080HNT .312-18 HX G5 ZY NLOVERFLOW TANK (WITH CAP)OVERFLOW TANK CAPSPRING CLAMPHOSE, .50" LOW PRESSURERING, 2" ID SPLITCHAIN, 13 LINKSPRING 1/4 COIL PL 1.23BUSHINGPUMP IDLER ARMIDLER PULLEYFW .760 X 1.625 X .08FW .760 X 1.38 X .080SB .750 X 2.00 SH .625-11FW .625 X 1.00 X .134CS .625-11 X 1.25 HX G5 ZBELT, A 63" EL

NOTES:

1. Torque to 100 ft-lbs.

DESCRIPTION

1 036236 22 768523 283 058776 24 601996 1

600767 15 601001 46 787713 66"7 778746 18 259812 19 036384 1

10 781153 211 110739 112 786848 113 025296 214 604514 115 601084 116 028118 117 781872 118 793836 1

HYDRAULIC LINE LENGTHS

23" RESERVOIR TO LEFT SIDE TRANSMISSION

43" RESERVOIR TO RIGHT SIDE TRANSMISSION

A

B

Page 36: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-18 114925_0616

48" & 54" Hydraulic System—S/N Prior to 13014137

34

28

30

31

2

38

2

38

2

37

22 21 20

19

19

236

37

36

38

232

35

29

19

2

2

2

24

27

25

23

24

25

2

33

26

2

2

38

2

Page 37: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-19

48" & 54" Hydraulic System—S/N Prior to 13014137

INDEX NO. PART NO. QTY.

CS .312-18 X 2.50 HX G5CB .250-20 X .625 ZNYCTOW LINK RODTOW VALVE PLATELS TOW VALVE BRACKETRS TOW VALVE BRACKET (NOT SHOWN)FW .281 X .625 X .066NT .250-20 HX ZY NLSPRINGFITTING, 90 - 9/16 SAERS TRANSMISSIONLS TRANSMISSIONCS .375-16 X 2.00 HX G5FW .379 X .813 X .063BALL STUDSPACER TUBERS CHARGE PUMP COVERLS CHARGE PUMP COVERWIRE TIECS .312-18 X .75 HX G5NT .312-18 HX G5

NOTES:

2. Torque to 17 ft-lbs.

DESCRIPTION

19 710087 820 601503 221 602228 222 111157 223 111616 1

111617 124 768515 625 068551 426 041988 227 601219 228 601730 129 601729 130 016410 231 767954 232 781922 233 600987 134 110731 135 110730 136 000331 637 034280 838 034272 10

Page 38: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-20 114925_0616

48" & 54" Transmission Assembly

6

14

3

11

5

87

1

2

4

1

9

10

9

13

12

7

15

167

7

BRAKEARM

1

15

Page 39: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-21

48" & 54" Transmission Assembly

INDEX NO. PART NO. QTY.

LS TRANSMISSIONNT .312-18 HX G5FW .343 X .687 X .051/.080HBALL STUDNT .250-20 HX G5LS BRAKE SPRING LINKFW .281 X .625 X .066CS .250-20 X .75 HX G5SPRING CLAMPHOSE, 23"FITTING, 90 - 9/16 SAECB .250-20 X .625 ZNYCLS TOW VALVE BRACKETTOW LINK RODNT .250-20 HX ZY NLSPRING

NOTES:

1. Supplied with the transmission.

DESCRIPTION

1 601729 12 034272 23 768523 84 781922 25 024927 26 109202 17 768515 88 055939 29 601001 4

10 605899 111 601219 212 601503 213 111616 114 602228 215 068551 416 041988 2

Page 40: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-22 114925_0616

48" & 54" Transmission Assembly

17

4

8

5

20

9

15

17

3

2

7

18

1

9

19 11

7

14

12

716

15

1 BRAKEARM

7

Page 41: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-23

48" & 54" Transmission Assembly

INDEX NO. PART NO. QTY.

RS TRANSMISSIONRS BRAKE SPRING LINKHOSE, 43"RS TOW VALVE BRACKET

NOTES:

DESCRIPTION

17 601730 118 109203 119 605900 120 111617 1

Page 42: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-24 114925_0616

48" & 54" Transmission Assembly

17

26

24

1

3

27

3

25

2122

28

23

2122

Page 43: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-25

48" & 54" Transmission Assembly

INDEX NO. PART NO. QTY.

CS .375-16 X 2.00 HX G5FW .379 X .813 X .063RS CHARGE PUMP COVERSPACER TUBECS .312-18 X .75 HX G5BRAKE PULL BRACKETNT .312-18 HX G5 ZY NLLS CHARGE PUMP COVER

NOTES:

DESCRIPTION

21 016410 222 767954 223 110731 124 600987 125 034280 226 110601 127 058776 228 110730 1

Page 44: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-26 114925_0616

Transmission Service Parts

8

1

9

4

6

5

10

7

2

3

LEFT SIDE SHOWNRIGHT SIDE SIMILAR

INDEX NO. PART NO. QTY.

FAN/PULLEY KITHG RTN CW (LEFT SIDE TRANSMISSION)HG RTN CCW (RIGHT SIDE TRANSMISSION)HG RTN SPRING4 BOLT HUB KIT (INCLUDES NUT)BRAKE ARMRETAINING CLIPCHARGE COVER KITO-RINGOIL FILTERLS FILTER GUARDRS FILTER GUARD (NOT SHOWN)EXTENSION SPRING (NOT SHOWN)

DESCRIPTION

1 602094 12 604901 1

604902 13 604903 14 601433 15 601221 16 600972 17 603572 18 603223 19 600976 110 600975 1

600974 111 602208 1

Page 45: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-27

This page intentionally left blank.

Page 46: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-28 114925_0616

Handlebar

7

8

15

1

2

3

4

16

9

12

5

13

6

17

14

6

6

6

11

10

18

RIGHT SIDE HANDLEBAR SHOWNLEFT SIDE SIMILAR

Page 47: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-29

Handlebar

INDEX NO. PART NO. QTY.

GRIP, .875 X 4.562 BLKSTEERING BEARINGSTEERING BARSTEERING ROD ADJUSTERNT .312-24 HX ZNYCFW .343 X .687 X .051/.080HPIVOT SPACER BUSHINGSC #10 X .75 PHILLIPS TSTEERING COVER (WITH DECAL)CB .312-18 X 1.75NT .312-18 HX G5 ZY NLMS # 6-32 X 1.00 RD SLOPC ARMSWITCH SPACERRP .078 X .50 LONG ZNWN #6-32 X 1.00 TP 1116WIRE HARNESS, OPCSTEERING DECAL

NOTES:

DESCRIPTION

1 771139 22 773556 23 110766 14 785766 25 041152 26 768523 87 601839 28 769299 69 550071 1

10 779157 211 058776 212 077842 413 341826 214 342378 215 779165 416 039693 217 601972 118 771030 1

Page 48: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-30 114925_0616

Throttle

1

23

4

Page 49: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-31

Throttle

INDEX NO. PART NO. QTY.

CB 10-24 X .500 ZYNCTHROTTLE CABLEFW .219 X .500 X .048 ZNYCNT #10-24 HX NL ZN

NOTES:

DESCRIPTION

1 601098 22 778365 13 704932 24 059832 2

Page 50: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-32 114925_0616

Instrument Panel

3

1

2

4

5

6 7

5

8

10

12

11

9

Page 51: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-33

Instrument Panel

INDEX NO. PART NO. QTY.

KNOBNEUTRAL LOCK HANDLE RODGM .750 X .188 X 1.00 X .12FW 1.030 X 1.50 X .134BEARINGFW .343 X .687 X .051/.080HNT .312-24 HX ZNYCCONSOLE (WITH DECALS)ID DECALINSTRUMENT PANEL DECALSTEERING DECALENGINE COMPARTMENT DECAL

NOTES:

DESCRIPTION

1 043299 12 110645 13 047456 14 045765 35 784223 26 768523 107 041152 28 550072 19 605669 1

10 601934 111 771030 112 601967 1

Page 52: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-34 114925_0616

Instrument Panel

26

25

17

17

2324

22

17

21 6

13

15

13

14

17

18

16

20

1917

2

27

27

18

1

Page 53: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-35

Instrument Panel

INDEX NO. PART NO. QTY.

FW .531 X 1.063 X .175CE .500 X 4.50 .156 X 4.34CP .156D X 1.00 LG HML ZNT .375-16 HX G5 ZNYBUSHINGNEUTRAL LOCK YOKE ASSEMBLYFW .406 X 1.00 X .06 ZNYCNT .375-16 HX G5 NLPIVOT PINBELLCRANKWASHER, WAVY .558 X 1.005LOCK COLLAR .50 X 1.00NT .312-18 HX G5 ZY NLPUMP ADJUSTMENT RODUHMW CHANNEL

NOTES:

1. 119748 includes 604448, which can be purchased separately.

DESCRIPTION

13 767962 214 073338 115 017251 116 054502 617 768259 618 119748 119 076422 120 086660 121 305086 122 110639 223 601953 124 788554 125 058776 326 601952 227 604448 1

Page 54: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-36 114925_0616

Instrument Panel

40

30

39

6

31

36

6

37

38

35

34

6

37

32

33

296

29

6

256

28

4

Page 55: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-37

Instrument Panel

INDEX NO. PART NO. QTY.

CB 10-24 X .500 ZYNCNT .312-18 HX G5CS .312-18 X 4.25 HX G5SPRING 2.5SWITCHNEUTRAL SWITCH BRACKETFW .219 X .500 X .048NT #10-24 HX NL ZNARMBALL STUDCENTERING DAMPERNEUTRAL LOCK SPACERBRAKE ROD ASSEMBLY

NOTES:

DESCRIPTION

28 601098 229 034272 230 785113 131 034652 132 792374 133 110646 134 704932 235 059832 236 314351 137 781922 238 788349 139 110647 240 601798 1

Page 56: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-38 114925_0616

Instrument Panel

44

42

4748

46

1647

46

43

45

41

3

43

2

50

Page 57: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-39

Instrument Panel

INDEX NO. PART NO. QTY.

WIRE HARNESSKEY ASSEMBLYIGNITION SWITCHPTO SWITCHHOUR METERCHOKE CABLEFW .379 X .813 X .063CS .375-16 X .75 HX G5CLUTCH CONNECTOR REPAIR KIT

NOTES:

2. Part of the wire harness.3. Part of the operator presence control harness.

DESCRIPTION

41 603314 142 785808 143 776518 144 776476 145 769166 146 601097 147 767954 848 055822 449 114052 1

Page 58: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-40 114925_0616

Instrument Panel, Electric Start

3

1

24

567

5

8

10

12

11

9

Page 59: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-41

Instrument Panel, Electric Start

INDEX NO. PART NO. QTY.

KNOBNEUTRAL LOCK HANDLE RODGM .750 X .188 X 1.00 X .12FW 1.030 X 1.50 X .134BEARINGFW .343 X .687 X .051/.080HNT .312-24 HX ZNYCCONSOLE (WITH DECALS)TRIMSTAR ID DECALINSTRUMENT PANEL DECALSTEERING DECALENGINE COMPARTMENT DECAL

NOTES:

DESCRIPTION

1 043299 12 110645 13 047456 14 045765 35 784223 26 768523 107 041152 28 550192 19 605669 1

10 601935 111 771030 112 601967 1

Page 60: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-42 114925_0616

Instrument Panel, Electric Start

26

25

17

17

23 24

22

17

21 6

13

15

13

14

17

18

16

20

19

17

2

27

2718

1

Page 61: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-43

Instrument Panel, Electric Start

INDEX NO. PART NO. QTY.

FW .531 X 1.063 X .175CE .500 X 4.50 .156 X 4.34CP .156D X 1.00 LG HML ZNT .375-16 HX G5 ZNYBUSHINGNEUTRAL LOCK YOKE ASSEMBLYFW .406 X 1.00 X .06 ZNYCNT .375-16 HX G5 NLPIVOT PINBELLCRANKWASHER, WAVY .558 X 1.005LOCK COLLAR .50 X 1.00NT .312-18 HX G5 ZY NLPUMP ADJUSTMENT RODUHMW CHANNEL

NOTES:

1. 119748 includes 604448, which can be purchased separately.

DESCRIPTION

13 767962 214 073338 115 017251 116 054502 617 768259 618 119748 119 076422 120 086660 121 305086 122 110639 223 601953 124 788554 125 058776 326 601952 227 604448 1

Page 62: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-44 114925_0616

Instrument Panel, Electric Start

42

30

41

31

38

4

6

39

40

3637

356

39

33

3234

296

29

6

28

25 6

Page 63: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-45

Instrument Panel, Electric Start

INDEX NO. PART NO. QTY.

CB 10-24 X .500 ZYNCNT .312-18 HX G5CS .312-18 X 4.25 HX G5SPRING 2.5NT # 6-32 HX NL ZNDOUBLE POLE SWITCHNEUTRAL SWITCH BRACKETFW .219 X .500 X .048NT #10-24 HX NL ZNMS # 6-32 X 1.00 RD SLARMBALL STUDCENTERING DAMPERNEUTRAL LOCK SPACERBRAKE ROD ASSEMBLY

NOTES:

DESCRIPTION

28 601098 629 034272 230 785113 131 034652 132 055863 233 023002 134 110646 135 704932 436 059832 637 077842 238 314351 139 781922 240 788349 141 110647 242 601798 1

Page 64: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-46 114925_0616

Instrument Panel, Electric Start

46

44

50

48

51

49

3536

52

4728

43

45

48

175036

28

43

RED/BLK

TAN/RED

RED/BLK

ORG/GRN

YEL/BLK

ORG

BLK

ORG

3

2

3

53

54

49

Page 65: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-47

Instrument Panel, Electric Start

INDEX NO. PART NO. QTY.

WIRE HARNESSKEY ASSEMBLYPTO SWITCHHOUR METERRED INDICATOR LIGHTIGNITION SWITCHCHOKE CABLEFW .379 X .813 X .063CS .375-16 X .75 HX G5THROTTLE CABLESEALED RELAY (WITH BRACKET)CLUTCH CONNECTOR REPAIR KIT

NOTES:

2. Part of the operator presence control harness.3. Part of the wire harness.

DESCRIPTION

43 603316 144 785808 145 776476 146 769166 147 712257 148 045898 149 786657 150 767954 851 055822 452 601094 153 601053 254 114052 1

Page 66: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-48 114925_0616

36" Brake—S/N 13015041 & Higher

53

6

27

4

28

2

22

4

1

LEFT SIDE BRAKE ASSEMBLY SHOWNRIGHT SIDE SIMILAR

Page 67: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-49

36" Brake—S/N 13015041 & Higher

INDEX NO. PART NO. QTY

CS .375-16 X 1.50 HX G5FW .379 X .813 X .063LOWER BRAKE BELLCRANKNT .375-16 HX G5 NLBUSHINGLOWER BRAKE ROD ASSEMBLYNT .375-16 HX G5 ZNYBRAKE SPRING

NOTES:

DESCRIPTION

1 080655 32 767954 93 110539 14 086660 45 765339 16 601710 17 054502 28 784421 1

Page 68: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-50 114925_0616

36" Brake—S/N Prior to 13015041

1

53

6

8

27

10

15

114

217

2

12

16

1

9

2

2

1

4

9

14

LEFT SIDE BRAKE ASSEMBLY SHOWNRIGHT SIDE SIMILAR

Page 69: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-51

36" Brake—S/N Prior to 13015041

INDEX NO. PART NO. QTY.

CS .375-16 X 1.50 HX G5FW .379 X .813 X .063LOWER BRAKE BELLCRANKNT .375-16 HX G5 NLBUSHINGLOWER BRAKE ROD ASSEMBLYNT .375-16 HX G5 ZNYCS .312-18 X .75 HX G5FW .343 X .687 X .066BRAKE PULL BRACKETCS .250-20 X .75 HX G5FW .281 X .625 X .051/.080HRS BRAKE SPRING LINK (NOT SHOWN)LS BRAKE SPRING LINKNT .312-18 HX G5 ZY NLNT .250-20 HX G5BRAKE SPRING

NOTES:

1. Supplied with the transmission.

DESCRIPTION

1 080655 32 767954 93 110539 14 086660 45 765339 16 601710 17 054502 28 034280 29 768523 4

10 110538 111 055939 212 768515 213 109202 114 109203 115 058776 216 024927 217 784421 1

Page 70: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-52 114925_0616

48" & 54" Brake—S/N 13014137 & Higher

53

6

27

4

28

2

2

2

4

1

LEFT SIDE BRAKE ASSEMBLY SHOWNRIGHT SIDE SIMILAR

Page 71: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-53

48" & 54" Brake—S/N 13014137 & Higher

INDEX NO. PART NO. QTY

CS .375-16 X 1.50 HX G5FW .379 X .813 X .063LOWER BRAKE BELLCRANKNT .375-16 HX G5 NLBUSHINGLOWER BRAKE ROD ASSEMBLYNT .375-16 HX G5 ZNYBRAKE SPRING

NOTES:

DESCRIPTION

1 080655 32 767954 93 110539 14 086660 45 765339 16 601710 17 054502 28 784421 1

Page 72: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-54 114925_0616

48" & 54" Brake—S/N Prior to 13014137

6

8

5

2

7

2

3

2

1

9

10

16

1211

172

15

21

4

914

LEFT SIDE BRAKE ASSEMBLY SHOWNRIGHT SIDE SIMILAR

1

1

Page 73: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 3-55

48" & 54" Brake—S/N Prior to 13014137

INDEX NO. PART NO. QTY.

CS .375-16 X 1.50 HX G5FW .379 X .813 X .063LOWER BRAKE BELLCRANKNT .375-16 HX G5 NLBUSHINGLOWER BRAKE ROD ASSEMBLYNT .375-16 HX G5 ZNYCS .312-18 X .75 HX G5FW .343 X .687 X .051/.080HBRAKE PULL BRACKETCS .250-20 X .75 HX G5FW .281 X .625 X .066RS BRAKE SPRING LINK (NOT SHOWN)LS BRAKE SPRING LINKNT .312-18 HX G5 ZY NLNT .250-20 HX G5BRAKE SPRING

NOTES:

1. Supplied with the transmission.

DESCRIPTION

1 080655 32 767954 93 110539 14 086660 45 765339 16 601710 17 054502 28 034280 29 768523 4

10 110601 111 055939 212 768515 213 109203 114 109202 115 058776 216 024927 217 784421 1

Page 74: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

3-56 114925_0616

Page 75: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 4-1

Section 4

Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Page 76: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

4-2 114925_0616

Wheel & Tire

1

21

3

4

5

6

7

6

8

Page 77: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 4-3

Wheel & Tire

INDEX NO. PART NO. QTY.

TIRE/WHEEL ASSEMBLY (36" MOWER)TIRE/WHEEL ASSEMBLY (48"/54" MOWER)WHEEL NUTCS .500-13 X 1.25 HX G5FW .510 X 2.15 X .187 SPLFW .531 X 1.375 X .125BEARINGSPACERFRONT TIRE ASSEMBLY

NOTES:

1. Torque to 65–75 ft-lbs.

DESCRIPTION

1 785345 2600668 2

2 061077 83 705954 24 344267 25 712976 26 784223 47 784603 28 N/A 1

Page 78: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

4-4 114925_0616

Front Wheel Breakdown

5

3

6

4

6

7

78

2

1

2

RIGHT SIDE SHOWNLEFT SIDE SIMILAR

Page 79: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 4-5

Front Wheel Breakdown

INDEX NO. PART NO. QTY.

CS .500-13 X 6.50 HX G5 ZFW .531 X 1.063 X .175CASTER FORKNT .500-13 HX G8 ZY NLGAUGE WHEEL SPACERTIRE/WHEEL ASSEMBLY 11 X 4-5BEARING CAP3/4" ROLLER BEARING

NOTES:

DESCRIPTION

1 042630 12 767962 23 339689 14 781567 15 306969 16 788604 17 772806 28 772814 1

Page 80: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

4-6 114925_0616

Drive Wheel Breakdown

2

3

1

785345 TIRE/WHEEL ASSEMBLY (36" MOWER)

INDEX NO. PART NO. QTY

WHEEL 5.35TIRE 18 X 6.50-8VALVE STEM

600668 TIRE/WHEEL ASSEMBLY (48" & 54" MOWERS)

INDEX NO. PART NO. QTY

WHEEL 10 X 7TIRE 20 X 10-10VALVE STEM

NOTES:

DESCRIPTION

1 785303 12 785337 13 019521 1

DESCRIPTION

1 600700 12 600684 13 019521 1

Page 81: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 5-1

Section 5

Engine, Kawasaki FS481V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Fuel & Vapor Lines, Kawasaki FS481V. . . . . . . . . . . . . . . . . . . . . . . 5-4

Engine, Kawasaki FS541V & FS600V. . . . . . . . . . . . . . . . . . . . . . . . 5-6

Fuel & Vapor Lines, Kawasaki FS541V & FS600V . . . . . . . . . . . . . 5-8

Engine, Kawasaki FS691V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Fuel & Vapor Lines, Kawasaki FS691V. . . . . . . . . . . . . . . . . . . . . . 5-14

Kawasaki Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

36" Fuel System w/o Carb. Canister—S/N 12081093 & Higher . . . 5-20

36" Fuel System w/o Carb. Canister—S/N Prior to 12081093 . . . . 5-22

48/54" Fuel Sys. w/o Carb. Canister—S/N 12080674 & Higher . . . 5-24

48/54" Fuel Sys. w/o Carb. Canister—S/N Prior to 12080674 . . . . 5-26

Fuel Tank w/o Carbon Canister Service Parts. . . . . . . . . . . . . . . . . 5-28

36" Fuel System with Carb. Canister—S/N 12111102 & Higher . . . 5-30

36" Fuel System with Carb. Canister—S/N Prior to 12111102 . . . . 5-32

48/54" Fuel Sys. w/ Carb. Canister—S/N 12080854 & Higher . . . . 5-34

48/54" Fuel Sys. w/ Carb. Canister—S/N Prior to 12080854 . . . . . 5-36

Fuel Tank With Carbon Canister Service Parts . . . . . . . . . . . . . . . . 5-38

Page 82: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

5-2 114925_0616

Engine, Kawasaki FS481V

1

1

2 3

4

56

7

910 14

615

1617

12

22

6 7

20

19

25

21

23 24

18

134

12112 6

BLK 1

2

3

4

52

8

Page 83: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 5-3

Engine, Kawasaki FS481V

INDEX NO. PART NO. QTY.

KAWASAKI FS481V ENGINECS M8 X 1.25 X 16 HX FL 10.9CABLE GUIDENT .312-18 HX FLK ZNYCLOOP CLAMPFW .343 X .687 X .051/.080HCS .312-18 X 1.00 HX G5LW .325 INT-EXT TOOTHOIL DRAIN HOSEOIL DRAIN VALVEMUFFLERCB .312-18 X .75 FUL ZNMUFFLER MOUNTCS .312-18 X .75 HX G5ENGINE COVER PLATEFW .379 X .813 X .063CS .375-16 X 1.25 HX G8 P85WIRE TIECLUTCH ANCHORKEY 1/4 SQ X .66 LGPULLEYCLUTCH HARNESS PIGTAILCLUTCH KITFW .453 X 1.12 X .119 HRDCS .437-20 X 3.00 HX G5 P85

NOTES:

1. Part of the wire harness.2. Supplied with the engine.3. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is

removed or loosened. Use only hand tools to install this fastener.4. Torque to 30 ft-lbs. Replace (do not reuse) the cap screw if it is removed

or loosened. Use only hand tools to install this fastener.5. Torque to 22 ft-lbs.

DESCRIPTION

1 N/A 12 720516 33 113970 14 016832 55 000398 16 768523 77 036236 38 029876 19 604463 13"

10 796524 111 603187 112 016253 413 113983 114 034280 315 110736 116 767954 417 602580 418 000331 319 114571 120 712372 121 799429 122 791251 123 601325K 124 602680 125 785048 1

Page 84: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

5-4 114925_0616

Fuel & Vapor Lines, Kawasaki FS481V

28A

29B

18

27

26

26

INDEX NO. PART NO. QTY.

3/16" HOSE CLAMPHOSE CLAMP1/4" FUEL LINE3/16" VAPOR LINE

NOTES:

DESCRIPTION

26 603112 227 000323 228 015818 12"29 603326 34"

FUEL & VAPOR LINE LENGTHS

12" FUEL FILTER TO TANK (FUEL)

34" ENGINE PURGE PORT TO VACUUM BREAKER (VAPOR)

A

B

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114925_0616 5-5

This page intentionally left blank.

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5-6 114925_0616

Engine, Kawasaki FS541V & FS600V

1

12 3

4

56

7

9

1014

615

1617

12

22

6 7

20

19

25

21

23 24

18

134

12112 6

BLK 1

3

4

52

8

2

Page 87: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 5-7

Engine, Kawasaki FS541V & FS600V

INDEX NO. PART NO. QTY.

KAWASAKI FS541V & FS600V ENGINECS M8 X 1.25 X 16 HX FL 10.9CABLE GUIDENT .312-18 HX FLK ZNYCLOOP CLAMPFW .343 X .687 X .051/.080HCS .312-18 X 1.00 HX G5LW .325 INT-EXT TOOTHOIL DRAIN HOSEOIL DRAIN VALVEMUFFLERCB .312-18 X .75 FUL ZNMUFFLER MOUNTCS .312-18 X .75 HX G5PULLEY COVERFW .379 X .813 X .063CS .375-16 X 1.25 HX G8 P85WIRE TIECLUTCH ANCHORKEY 1/4 SQ X .66 LGPULLEYCLUTCH HARNESS PIGTAILCLUTCH KITFW .453 X 1.12 X .119 HRDCS .437-20 X 3.25 HX G5 P85

NOTES:

1. Part of the wire harness.2. Supplied with the engine.3. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is

removed or loosened. Use only hand tools to install this fastener.4. Torque to 30 ft-lbs. Replace (do not reuse) the cap screw if it is removed

or loosened. Use only hand tools to install this fastener.5. Torque to 22 ft-lbs.

DESCRIPTION

1 N/A 12 720516 33 113970 14 016832 55 000398 16 768523 77 036236 38 029876 19 604463 13"

10 796524 111 603187 112 016253 413 113983 114 034280 315 110759 116 767954 417 602580 418 000331 319 114571 120 712372 121 799429 122 791251 123 601784K 124 602680 125 601834 1

Page 88: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

5-8 114925_0616

Fuel & Vapor Lines, Kawasaki FS541V & FS600V

28A

29

18

27

26

26B

INDEX NO. PART NO. QTY.

3/16" HOSE CLAMPHOSE CLAMP1/4" FUEL LINE3/16" VAPOR LINE

NOTES:

DESCRIPTION

26 603112 227 000323 228 015818 12"29 603326 34"

FUEL & VAPOR LINE LENGTHS

12" FUEL FILTER TO TANK (FUEL)

34" ENGINE PURGE PORT TO VACUUM BREAKER (VAPOR)

A

B

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114925_0616 5-9

This page intentionally left blank.

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5-10 114925_0616

Engine, Kawasaki FS691V1

2

3

7

16

20

12

7

65

4

9

11

11

4

10

4

13

17

18

15

19

614

8

3

1

2

2

Page 91: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 5-11

Engine, Kawasaki FS691V

INDEX NO. PART NO. QTY.

KAWASAKI FS691V ENGINEOIL DRAIN VALVEOIL DRAIN HOSENT .312-18 HX FLK ZNYCLOOP CLAMPFW .343 X .687 X .051/.080HCS .312-18 X 1.00 HX G5CABLE GUIDECS M8 X 1.25 X 16 HX FL 10.9MUFFLERCB .312-18 X .75 FUL ZNMUFFLER MOUNTWIRE TIECLUTCH ANCHORKEY 1/4 SQ X .66 LGPULLEYCLUTCH HARNESS PIGTAILCLUTCH KITFW .453 X 1.12 X .119 HRDCS .437-20 X 3.25 HX G5 P85

NOTES:

1. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.

2. Supplied with the engine.3. Torque to 22 ft-lbs.

DESCRIPTION

1 N/A 12 796524 13 604463 13"4 016832 55 000398 16 768523 77 036236 38 113970 19 720516 3

10 603188 111 016253 412 113983 113 000331 314 114571 115 712372 116 799429 117 791251 118 601784K 119 602680 120 601834 1

Page 92: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

5-12 114925_0616

Engine, Kawasaki FS691V

23

24

28

30

21

6

69

2526

22

2934

31

2526

26

2532

33

2535

PUR

24

ORG

BLK 4RED/

BLK 4

5

4

BLK 4

2625

27

TO BATTPOSITIVE

Page 93: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 5-13

Engine, Kawasaki FS691V

INDEX NO. PART NO. QTY.

CS .312-18 X .75 HX G5PULLEY COVER (WITH DECAL)BATTERY WARNINGS DECALPOSITIVE BATTERY CABLEFW .281 X .625 X .066NT .250-20 HX G5LW .325 INT-EXT TOOTHNEGATIVE BATTERY CABLEFW .379 X .813 X .063CS .375-16 X 1.25 HX G8 P85CN .312-18 X .20 MAX THKRED BATTERY CABLE BOOTNT #10-32 HX ZNSTARTER SOLENOIDCS .250-20 X .625 HX G5

NOTES:

4. Part of the wire harness.5. Torque to 30 ft-lbs. Replace (do not reuse) the cap screw if it is removed

or loosened. Use only hand tools to install this fastener.

DESCRIPTION

21 034280 322 550191 123 601815 124 792762 225 768515 726 024927 527 029876 128 780015 129 767954 430 602580 431 601069 132 771428 133 044255 134 030817 135 064329 2

Page 94: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

37

38

3813

36A

39 B

5-14 114925_0616

Fuel & Vapor Lines, Kawasaki FS691V

Page 95: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 5-15

Fuel & Vapor Lines, Kawasaki FS691V

INDEX NO. PART NO. QTY.

1/4" FUEL LINEHOSE CLAMP3/16" HOSE CLAMP3/16" VAPOR LINE

NOTES:

DESCRIPTION

36 015818 12"37 000323 238 603112 239 603326 34"

LINE LENGTHS

12" TANK TO FILTER (FUEL)

34" ENGINE TO VACUUM BREAKER (VAPOR)

A

B

Page 96: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

5-16 114925_0616

Kawasaki Engine Service Parts

3

4

1

2

INDEX NO. PART NO. QTY.

PRE FILTERAIR FILTEROIL FILTERIN-LINE FUEL FILTER

NOTES:

DESCRIPTION

1 603058 12 603059 13 602581 14 068478 1

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114925_0616 5-17

This page intentionally left blank.

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5-18 114925_0616

Battery

1

2

3

4

5

5 4

5

27

8

6

89

10

11

78

2 5

RED

BLK

Page 99: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 5-19

Battery

INDEX NO. PART NO. QTY.

BATTERY HOLD DOWN COVERNT .250-20 HX G5FW .281 X .625 X .066CS .250-20 X .75 HX G5LW .250 INT-EXT TOOTH ZBATTERY BOXCS .312-18 X 1.00 HX G5FW .343 X .687 X .051/.080HNT .312-18 HX G5BATTERY CLAMP RODCN .312-18 X .20 MAX THKWIRE TIE (NOT SHOWN)

NOTES:

DESCRIPTION

1 745166 12 024927 43 768515 24 055939 25 029868 46 110865 17 036236 38 768523 49 034272 1

10 793489 211 601069 112 000331 1

Page 100: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

5-20 114925_0616

36" Fuel System w/o Carb. Canister—S/N 12081093 & Higher

9

1

8

5

7

12

11

3

4

10

8

6

1

2

A

Page 101: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 5-21

36" Fuel System w/o Carb. Canister—S/N 12081093 & Higher

INDEX NO. PART NO. QTY.

RATCHETING GAS CAP, 3.5"FUEL TANK ASSEMBLY (S/N 14043116 & HIGHER)FUEL TANK ASSEMBLY (S/N 12081093–14043115)3/16" VAPOR LINENT .312-18 HX FLK ZNYCLOOP CLAMPCONSOLE SUPPORTVACUUM BREAKERFW .343 X .687 X .051/.080HCS .312-18 X 1.00 HX G5CS .312-18 X .75 HX G5NT .375-16 HX G5 ZNYFW .379 X .813 X .063

NOTES:

1. Torque to 7 ft-lbs.

DESCRIPTION

1 602916 12 605097 1

604056 13 603326 14"4 016832 15 000398 16 110511 17 604305 18 768523 59 036236 1

10 034280 411 054502 412 767954 4

LINE LENGTHS

14" TANK TO VACUUM BREAKER (VAPOR)A

Page 102: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

5-22 114925_0616

36" Fuel System w/o Carb. Canister—S/N Prior to 12081093

10

1

5

7

9

3

8

13

12

4

11

9

6

1

32

A

Page 103: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 5-23

36" Fuel System w/o Carb. Canister—S/N Prior to 12081093

INDEX NO. PART NO. QTY.

FUEL CAP, 3.5"FUEL TANK ASSEMBLYHOSE CLAMP1/4" FUEL LINENT .312-18 HX FLK ZNYCLOOP CLAMPCONSOLE SUPPORTVACUUM BREAKERFW .343 X .687 X .051/.080HCS .312-18 X 1.00 HX G5CS .312-18 X .75 HX G5NT .375-16 HX G5 ZNYFW .379 X .813 X .063

NOTES:

1. Torque to 7 ft-lbs.

DESCRIPTION

1 602916 12 603035 13 000323 24 015818 14"5 016832 16 000398 17 110511 18 603114 19 768523 5

10 036236 111 034280 412 054502 413 767954 4

LINE LENGTHS

14" TANK TO VACUUM BREAKER (VAPOR)A

Page 104: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

5-24 114925_0616

48/54" Fuel Sys. w/o Carb. Canister—S/N 12080674 & Higher

9

1

8

5

7

12

11

3

4

10

8

6

1

2

A

Page 105: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 5-25

48/54" Fuel Sys. w/o Carb. Canister—S/N 12080674 & Higher

INDEX NO. PART NO. QTY.

RATCHETING GAS CAP, 3.5"FUEL TANK ASSEMBLY (S/N 14043531 & HIGHER)FUEL TANK ASSEMBLY (S/N 12080674–14043530)3/16" VAPOR LINENT .312-18 HX FLK ZNYCLOOP CLAMPCONSOLE SUPPORTVACUUM BREAKERFW .343 X .687 X .051/.080HCS .312-18 X 1.00 HX G5CS .312-18 X .75 HX G5NT .375-16 HX G5 ZNYFW .379 X .813 X .063

NOTES:

1. Torque to 7 ft-lbs.

DESCRIPTION

1 602916 12 605097 1

604056 13 603326 14"4 016832 15 000398 16 110602 17 604305 18 768523 59 036236 1

10 034280 411 054502 412 767954 4

LINE LENGTHS

14" TANK TO VACUUM BREAKER (VAPOR)A

Page 106: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

5-26 114925_0616

48/54" Fuel Sys. w/o Carb. Canister—S/N Prior to 12080674

10

1

6

9

3

8

13

12

4

5

11

9

7

1

32

A

Page 107: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 5-27

48/54" Fuel Sys. w/o Carb. Canister—S/N Prior to 12080674

INDEX NO. PART NO. QTY.

FUEL CAP, 3.5"FUEL TANK ASSEMBLYHOSE CLAMP1/4" FUEL LINENT .312-18 HX FLK ZNYCLOOP CLAMPCONSOLE SUPPORTVACUUM BREAKERFW .343 X .687 X .051/.080HCS .312-18 X 1.00 HX G5CS .312-18 X .75 HX G5NT .375-16 HX G5 ZNYFW .379 X .813 X .063

NOTES:

1. Torque to 7 ft-lbs.

DESCRIPTION

1 602916 12 603035 13 000323 24 015818 14"5 016832 16 000398 17 110602 18 603114 19 768523 5

10 036236 111 034280 412 054502 413 767954 4

LINE LENGTHS

14" TANK TO VACUUM BREAKER (VAPOR)A

Page 108: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

5-28 114925_0616

Fuel Tank w/o Carbon Canister Service Parts

3

4

1

2

5

6

INDEX NO. PART NO. QTY.

VENT FITTING KIT (S/N PRIOR TO 12052597)GROMMETFUEL SHUT-OFF VALVEVACUUM BREAKER FILTERVENT FITTING (S/N 12080674 & HIGHER)FUEL VENT VALVE (S/N 12052597 TO 12080673)GROMMET (S/N 12052597 & HIGHER)

NOTES:

DESCRIPTION

1 117118 12 785295 13 783944 14 603161 15 604287 1

604199 16 604200 1

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114925_0616 5-29

This page intentionally left blank.

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5-30 114925_0616

36" Fuel System with Carb. Canister—S/N 12111102 & Higher

A

1 2

4

5

6

7

9

11

8

10

1012

4

3

1

Page 111: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 5-31

36" Fuel System with Carb. Canister—S/N 12111102 & Higher

INDEX NO. PART NO. QTY

FUEL TANK ASSEMBLY (S/N 14043116 & HIGHER)FUEL TANK ASSEMBLY (S/N 12111102–14043115)RATCHETING GAS CAP, 3.5"CONSOLE SUPPORTFW .343 X .687 X .051/.080HCS .312-18 X .75 HX G5NT .375-16 HX G5 ZNYFW .379 X .813 X .063CARBON CANISTER3/16" VAPOR LINE3.0" CUSHIONED CLAMPNT .312-18 HX FLK ZNYCCS .312-18 X 1.00 HX G5

NOTES:

1. Torque to 7 ft-lbs.

DESCRIPTION

1 605097 1604056 1

2 602916 13 110511 14 768523 65 034280 46 054502 47 767954 48 604314 19 603326 22"

10 602980 211 016832 212 036236 2

VAPOR LINE LENGTHS

22" TANK TO CARBON CANISTER (VAPOR)A

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5-32 114925_0616

36" Fuel System with Carb. Canister—S/N Prior to 12111102

A1

2

4

5

6

7

1414

10

8

12

8

9

11

11

13

4

3

B

1

8

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114925_0616 5-33

36" Fuel System with Carb. Canister—S/N Prior to 12111102

INDEX NO. PART NO. QTY

FUEL TANK ASSEMBLYRATCHETING GAS CAP, 3.5"CONSOLE SUPPORTFW .343 X .687 X .051/.080HCS .312-18 X .75 HX G5NT .375-16 HX G5 ZNYFW .379 X .813 X .063HOSE CLAMPCARBON CANISTERFTG, -4 BARB/-3 BARB STR3.0" CUSHIONED CLAMPNT .312-18 HX FLK ZNYCCS .312-18 X 1.00 HX G5VAPOR LINE, 1/4"

NOTES:

1. Torque to 7 ft-lbs.

DESCRIPTION

1 603035 12 602916 13 110511 14 768523 65 034280 46 054502 47 767954 48 000323 49 602982 1

10 603337 111 602980 212 016832 213 036236 214 015818 24"

VAPOR LINE LENGTHS

9" TANK TO CARBON CANISTER (VAPOR)

15" CARBON CANISTER TO FITTING (VAPOR)

A

B

Page 114: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

5-34 114925_0616

48/54" Fuel Sys. w/ Carb. Canister—S/N 12080854 & Higher

A

1 2

4

5

6

7

9

11

8

10

1012

4

3

1

Page 115: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 5-35

48/54" Fuel Sys. w/ Carb. Canister—S/N 12080854 & Higher

INDEX NO. PART NO. QTY

FUEL TANK ASSEMBLY (S/N 14043116 & HIGHER)FUEL TANK ASSEMBLY (S/N 12080854–14043115)RATCHETING GAS CAP, 3.5"CONSOLE SUPPORTFW .343 X .687 X .051/.080HCS .312-18 X .75 HX G5NT .375-16 HX G5 ZNYFW .379 X .813 X .063CARBON CANISTER3/16" VAPOR LINE3.0" CUSHIONED CLAMPNT .312-18 HX FLK ZNYCCS .312-18 X 1.00 HX G5

NOTES:

1. Torque to 7 ft-lbs.

DESCRIPTION

1 605097 1604056 1

2 602916 13 110602 14 768523 65 034280 46 054502 47 767954 48 604314 19 603326 22"

10 602980 211 016832 212 036236 2

VAPOR LINE LENGTHS

22" TANK TO CARBON CANISTER (VAPOR)A

Page 116: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

5-36 114925_0616

48/54" Fuel Sys. w/ Carb. Canister—S/N Prior to 12080854

7

1

6

9

14

2

3

11

5

B

413

4

11

12

8

10

14A

1

8

Page 117: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 5-37

48/54" Fuel Sys. w/ Carb. Canister—S/N Prior to 12080854

INDEX NO. PART NO. QTY.

FUEL TANK ASSEMBLYRATCHETING GAS CAP 3.5"CONSOLE SUPPORTFW .343 X .687 X .051/.080HCS .312-18 X .75 HX G5NT .375-16 HX G5 ZNYFW .379 X .813 X .063HOSE CLAMPCARBON CANISTERFTG, -4 BARB/-3 BARB STR3.0" CUSHIONED CLAMPNT .312-18 HX FLK ZNYCCS .312-18 X 1.00 HX G51/4" FUEL LINE

NOTES:

1. Torque to 7 ft-lbs.

DESCRIPTION

1 603035 12 602916 13 110602 14 768523 65 034280 46 054502 47 767954 48 000323 49 602982 1

10 603337 111 602980 212 016832 213 036236 214 015818 24"

VAPOR LINE LENGTHS

9" TANK TO CARBON CANISTER (VAPOR)

15" CARBON CANISTER TO FITTING (VAPOR)

A

B

Page 118: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

5-38 114925_0616

Fuel Tank With Carbon Canister Service Parts

4

2

1

3

6

5

INDEX NO. PART NO. QTY.

VENT FITTING KIT (S/N PRIOR TO 12052597)VACUUM BREAKER FILTERGROMMETFUEL SHUT-OFF VALVEFUEL VENT VALVE (S/N 12052597 TO 12080673)VENT FITTING (S/N 12080674 & HIGHER)GROMMET (S/N 12052597 & HIGHER)

NOTES:

DESCRIPTION

1 117118 12 603161 13 785295 14 783944 15 604199 1

604287 16 604200 1

Page 119: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 6-1

Section 6

36" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

36" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

36" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

36" Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

36" Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

48" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

48" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

48" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

54" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

54" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

54" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22

48" & 54" Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24

48" & 54" Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . 6-26

Spindle Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28

Page 120: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

6-2 114925_0616

36" Service Deck

3 5

1

6

4

2

2

2

7

3

INDEX NO. PART NO. QTY.

36" DECK (WITH HARDWARE & DECALS)CN .312-18 X .20 MAX THKDECK DANGERS DECALDISCHARGE CHUTE DECAL36" DECK ID DECALBELT ROUTING DECALTHROWN OBJECTS DECAL

NOTES:

DESCRIPTION

1 550229 12 601069 43 601787 24 601796 15 793513 16 602243 17 601931 1

Page 121: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 6-3

This page intentionally left blank.

Page 122: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

6-4 114925_0616

36" Deck Pulleys & Spindles

1

1

2

4

2

20

56

76

89

110

1110

11

12

13

143

15

15

1616

16

16

16

18

18

19

19

21

21

22

22

22

22

23

23

24

24

1

2

2

3

17

14

Page 123: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 6-5

36" Deck Pulleys & Spindles

INDEX NO. PART NO. QTY.

CS .625-11 X 1.75 HX G5FW .656 X 2.00 X .078 ZNYCFW .650 X 1.125 X .18 ZNYC G5IDLER PULLEYDECK IDLERCS .312-18 X 1.25 FLT SHUHMW IDLER SLIDESPRING 1/4 COIL PL 1.23CHAINCS .625-11 X 1.25 HX G5 ZCW .631 X 2.25 X .187 PNTPULLEY 5.62 EOD, A-SECPULLEY 3.75 EOD, A-SECPULLBARNT .312-18 HX G5FW .343 X .687 X .051/.080HNT .312-18 HX G5 ZY NLCS .312-18 X .75 HX G5PULLBAR PINIDLER PULLEY NHI 5.0"NT .375-16 HX G5 ZNYFW .379 X .813 X .063BLADE SPINDLECS .375-16 X 1.375 HX G5

NOTES:

1. Torque to 118 ft-lbs.2. Torque to 30 ft-lbs.

DESCRIPTION

1 025007 22 046821 23 797449 24 601162 15 105031 16 784199 67 601434 28 036384 19 259812 1

10 781872 211 782474 212 796656 113 796664 114 330225 215 034272 216 768523 1017 058776 618 034280 219 322974 220 781856 121 054502 822 767954 1623 783506 224 005116 8

Page 124: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

6-6 114925_0616

36" Deck

1

3

2

4

5

6

7

8

9

10

10

10

10

11

12

13

141

2 6

Page 125: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 6-7

36" Deck

INDEX NO. PART NO. QTY.

BELT, A 89.50 ELDISCHARGE CHUTETORSION SPRINGCHUTE PINCHUTE BRACKETNT .375-16 HX G5 NLFW .379 X .813 X .063RS PULLEY COVERLS PULLEY COVERKNOB 5/16-18 X 3/4"BLADE, F20.50"-L-F-CWBLADE, F20.50"-MUL-F-CWBLADE, F13.75"-L-F-CWBLADE, 13.75"-MUL-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 Z

NOTES:

1. Torque to 118 ft-lbs.2. Do not torque; the discharge chute must pivot freely.

DESCRIPTION

1 601786 12 601806 13 601824 14 601843 15 114793 16 086660 37 767954 28 110729 19 110728 1

10 792002 411 600901 1

602698 112 600900 1

794206 113 782474 214 781872 2

Page 126: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

6-8 114925_0616

36" Deck Lift

16

17

12

2623

2619

2

1

2524

43

35

67

8

1415

14

1011

1213

9 10

1018

20

1222

21

27

10

11

27

26

2524

2524

2928

2729

28

27

Page 127: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 6-9

36" Deck Lift

GRIPDECK LIFT HANDLEFW .343 X .687 X .051/.080HCS .312-18 X 1.00 HX G5NT .312-18 HX G5BUSHINGHEIGHT ADJ STOPDECK INDICATORNT .375-16 HX G5 NLFW .379 X .813 X .063NT .375-16 HX G5FW .531 X 1.063 X .175NT .500-13 HX G5 ZNYCNT .750-10 HX G5 ZNYCDECK LIFT MT BLOCKLOWER HANDLEDECK LIFT COVER (WITH DECAL)CS .375-16 X 1.00 HX G5CS .500-13 X 1.25 HX G5BEARING DISCSB .50 X .75SH .375-16TDWASHER, WAVY .558 X 1.005DECK LIFT ROD NO SPRINGE CLIP 1.00 X .625 X .05FW .781 X 1.50 X .120 ZNYCGREASE FITTING STRAIGHTNT .437-14 HX FLG ZNDECK LIFT LINKCS .437-14 X 1.75 HX G5

NOTES:

INDEX NO. PART NO. QTY. DESCRIPTION1 792317 12 110570 13 768523 44 036236 25 034272 26 765339 17 348284 18 110529 19 086660 1

10 767954 411 054502 212 767962 1113 008193 214 008417 215 781930 116 110530 117 550073 118 036244 119 705954 220 263517 221 728550 122 601953 223 601942 124 781294 325 601681 326 015495 327 704643 1228 110880 329 055749 6

Page 128: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

6-10 114925_0616

36" Deck Mounting Hardware

29

1230

31

29

12 27

27

27

INDEX NO. PART NO. QTY.

CS .500-13 X 2.00 HX G5 ZNYNT .500-13 HX G8 ZY NL

NOTES:

DESCRIPTION

30 078949 231 781567 2

Page 129: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 6-11

This page intentionally left blank.

Page 130: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

6-12 114925_0616

48" Service Deck

5

7

3

1

3

4

6

2

INDEX NO. PART NO. QTY.

48" DECK (WITH HARDWARE & DECALS)CN .312-18 X .20 MAX THKDECK DANGERS DECALDISCHARGE CHUTE DECALBELT ROUTING DECAL 48" DECK ID DECALTHROWN OBJECTS DECAL

NOTES:

DESCRIPTION

1 550230 12 601069 43 601787 24 601796 15 781419 16 793976 17 601931 1

Page 131: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 6-13

This page intentionally left blank.

Page 132: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

6-14 114925_0616

48" Deck Pulleys & Spindles

20

19

2

1

4

3

5

67

8

11

12

13

9

5

15

2224

15

1716

26

2123

1014

2

3

4

1718

20

17

25

1

2

12

27

31 29

2830

29

27

15

Page 133: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 6-15

48" Deck Pulleys & Spindles

INDEX NO. PART NO. QTY.

CS .625-11 X 1.75 HX G5FW .656 X 2.00 X .078 ZNYCFW .650 X 1.125 X .18 ZNYC G5IDLER PULLEY NHI 5.0"DECK IDLER SPACERCHAIN, 13 LINKSPRING 1/4 COIL PL 1.23DECK IDLERCS .312-18 X 1.50 FLT SH ZYUHMW IDLER SLIDECS .625-11 X 1.25 HX G5 ZCW .631 X 2.25 X .187 PNTDRIVE PULLEY 5.19 OPNT .625-11 HX G5 ZNYCPUSHER ARMNT .312-18 HX G5FW .343 X .687 X .051/.080HCS .312-18 X .75 HX G5NT .375-16 HX G5 ZNYFW .379 X .813 X .063BLADE SPINDLECS .375-16 X 1.375 HX G5NT .312-18 HX G5 ZY NLCS .625-11 X 3.00 FULL HX G5CS .625-11 X 3.50 FLTHD HX G5NT .500-13 HX G8 ZY NLPLASTIC WHEEL ASSEMBLY (INCLUDES HARDWARE)NT .500-13 HX JAM ZNYCFW .531 X 1.063 X .175PLASTIC WHEELCS .500-13 X 4.25 HX G5

NOTES:

1. Torque to 30 ft-lbs.2. Torque to 118 ft-lbs.

DESCRIPTION

1 025007 12 046821 33 797449 34 781856 35 600296 26 259812 17 036384 18 105031 19 797910 6

10 601434 211 781872 312 782474 513 792689 314 016972 215 116335 216 034272 217 768523 1018 034280 219 054502 1220 767954 2421 783506 322 005116 1223 058776 624 783738 125 794875 126 781567 427 788166 428 053199 429 767962 830 031997 431 781708 4

Page 134: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

6-16 114925_0616

48" Deck

10

12

7

3

5

6

1

2

4

11

10

13

141

89

2

8

Page 135: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 6-17

48" Deck

INDEX NO. PART NO. QTY.

BELT, B 122.00 ELRS PULLEY COVERLS PULLEY COVERDISCHARGE CHUTETORSION SPRINGCHUTE PINCHUTE MOUNTNT .375-16 HX G5 NLFW .379 X .813 X .063KNOB 5/16-18 X 3/4"CB .375-16 X 1.00 G5 ZNYBLADE, F16.50"-H-F-CWBLADE, 16.50"-MUL-F-CWBLADE, 16.50"-GAT-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 Z

NOTES:

1. Torque to 118 ft-lbs.2. Do not torque; the discharge chute must pivot freely.

DESCRIPTION

1 601969 12 108149 13 108148 14 601806 15 601824 16 601843 17 114794 18 086660 39 767954 2

10 792002 411 025395 212 795757 3

796623 3796631 3

13 782474 314 781872 3

Page 136: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

6-18 114925_0616

54" Service Deck

5

7

3

1

3

4

6

2

INDEX NO. PART NO. QTY.

54" DECK (WITH HARDWARE & DECALS)CN .312-18 X .20 MAX THKDECK DANGERS DECALDISCHARGE CHUTE DECALBELT ROUTING DECAL 54" DECK ID DECALTHROWN OBJECTS DECAL

NOTES:

DESCRIPTION

1 550231 12 601069 43 601787 24 601796 15 781419 16 799171 17 601931 1

Page 137: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 6-19

This page intentionally left blank.

Page 138: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

6-20 114925_0616

54" Deck Pulleys & Spindles

14

15

12

7

3

5

6 4

1

2

8

9

10 11

12

132

3

4

5

1617

1517

17

18

19

20

20

21

22

232425

26

2

1

27

31 29

2830

29

27

15

Page 139: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 6-21

54" Deck Pulleys & Spindles

INDEX NO. PART NO. QTY.

CS .625-11 X 1.75 HX G5FW .656 X 2.00 X .078 ZNYCFW .650 X 1.125 X .18 ZNYCIDLER PULLEY NHI 5.0"DECK IDLER SPACERCHAIN, 13 LINKSPRING 1/4 COIL PL 1.23DECK IDLERCS .312-18 X 1.50 FLT SH ZYUHMW IDLER SLIDECS .625-11 X 1.25 HX G5 ZCW .631 X 2.25 X .187 PNTDRIVE PULLEY 5.68 OPNT .625-11 HX G5 ZNYCPUSHER ARMNT .312-18 HX G5FW .343 X .687 X .051/.080HCS .312-18 X .75 HX G5NT .375-16 HX G5 ZNYFW .379 X .813 X .063NT .312-18 HX G5 ZY NLBLADE SPINDLECS .375-16 X 1.375 HX G5CS .625-11 X 3.00 FULL HX G5CS .625-11 X 3.50 FLTHD HX G5NT .500-13 HX G8 ZY NLPLASTIC WHEEL ASSEMBLY (INCLUDES HARDWARE)NT .500-13 HX JAM ZNYCFW .531 X 1.063 X .175PLASTIC WHEELCS .500-13 X 4.25 HX G5

NOTES:

1. Torque to 30 ft-lbs.2. Torque to 118 ft-lbs.

DESCRIPTION

1 025007 12 046821 33 797449 34 781856 35 600296 26 259812 17 036384 18 105031 19 797910 610 601434 211 781872 312 782474 513 786889 314 016972 215 116335 216 034272 217 768523 1018 034280 219 054502 1220 767954 2421 058776 622 783506 323 005116 1224 783738 125 794875 126 781567 427 788166 428 053199 429 767962 830 031997 431 781708 4

Page 140: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

6-22 114925_0616

54" Deck

11

12

7

35

6

4 1

2

89

10

11

13

14

8

1

2

Page 141: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 6-23

54" Deck

INDEX NO. PART NO. QTY.

BELT, B 133.10 ELRS PULLEY COVERLS PULLEY COVERDISCHARGE CHUTETORSION SPRINGCHUTE MOUNTCHUTE PINNT .375-16 HX G5 NLFW .379 X .813 X .063CB .375-16 X 1.00 G5 ZNYKNOB 5/16-18 X 3/4"BLADE, F18.50"-H-F-CWBLADE, 18.50"-MUL-F-CWBLADE, 18.50"-GAT-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 Z

NOTES:

1. Torque to 118 ft-lbs.2. Do not torque; the discharge chute must pivot freely.

DESCRIPTION

1 601788 12 108124 13 108123 14 601806 15 601824 16 114794 17 601843 18 086660 39 767954 2

10 025395 211 792002 412 797696 3

797704 3797712 3

13 782474 314 781872 3

Page 142: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

6-24 114925_0616

48" & 54" Deck Lift

16

17

12

262326

19

2

1

2524

20

43

35

6 7

8

1415

14

10 11

1213

910

1018

2012

2221 27

2829

10 11

27

26

24 31

2524

526

30

27

27

2928

27

2425

23

12

12

32

25

Page 143: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 6-25

48" & 54" Deck Lift

INDEX NO. PART NO. QTY.

GRIPDECK LIFT HANDLEFW .343 X .687 X .051/.080HCS .312-18 X 1.00 HX G5NT .312-18 HX G5BUSHINGHEIGHT ADJ STOPDECK INDICATORNT .375-16 HX G5 NLFW .379 X .813 X .063NT .375-16 HX G5 ZNYFW .531 X 1.063 X .175NT .500-13 HX G5 ZNYCNT .750-10 HX G5 ZNYCDECK LIFT MT BLOCKLOWER HANDLEDECK LIFT BRACKETCS .375-16 X 1.00 HX G5CS .500-13 X 1.25 HX G5BEARING DISCSB .50 X .75SH .375-16TDWASHER, WAVY .558 X 1.005DECK LIFT ROD NO SPRINGE CLIP 1.00 X .625 X .05FW .781 X 1.50 X .120 ZNYCGREASE FITTING STRAIGHTNT .437-14 HX FLG ZNDECK LIFT CHAINCS .437-14 X 1.75 HX G5DECK LEVELER YOKECS .312-18 X 1.50 HX G5CS .437-14 X 1.75 HX G5

NOTES:

DESCRIPTION

1 792317 12 110570 13 768523 44 036236 25 034272 36 765339 17 348284 18 110529 19 086660 1

10 767954 411 054502 212 767962 1313 008193 214 008417 215 781930 116 110530 117 550073 118 036244 119 705954 220 263517 221 728550 122 601953 223 601942 224 781294 525 601681 526 015495 427 704643 1628 360131 429 055749 730 348458 131 756270 132 781831 1

Page 144: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

6-26 114925_0616

48" & 54" Deck Mounting Hardware

29

1233

34

29

12 27

27

INDEX NO. PART NO. QTY.

CS .500-13 X 2.50 HX G5NT .500-13 HX G8 ZY NL

NOTES:

DESCRIPTION

33 008573 234 781567 2

Page 145: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

114925_0616 6-27

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Page 146: Hustler TrimStar Parts Manual - MidTN Equipment & Services...fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

6-28 114925_0616

Spindle Service Parts

2

3

1

2

4

5

INDEX NO. PART NO. QTY.

RETAINING RINGBEARINGSPACERHOUSINGSHAFT

NOTES:

DESCRIPTION

1 783548 12 783555 23 783530 14 783514 15 783522 1