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PARTS CATALOGCBR600RR0304

JANUARY, 2004

American Honda Motor Co., Inc.2004 American Honda Motor Co., Inc.,

14MEE3E1M (Fiche Version)

14MEE3E1P (Paper Version) (Order through Helm)

TABLE OF CONTENTS

Introduction Grid / Page HOW TO USE THIS CATALOG .................................... A2 4 LOCATION OF SERIAL NUMBER ................................ A2 5 SERIAL NUMBERS ...................................................... A3 7 CONSTRUCTION OF VEHICLE IDENTIFICATIONNUMBER ................................................................ A4 8 9 13 14

COLOR TABLE .............................................................. A4 BULK HOSE PART NUMBER PATTERN...................... A6 MASTER INDEX ............................................................ A7

Part Groups ENGINE SECTION ........................................................ 1-C1 FRAME SECTION.......................................................... 1-E1 Index PART NUMBER INDEX ................................................ B1 DESCRIPTION INDEX .................................................. 1-H1

1-1 2-1

3-1 4-1

JANUARY, 2004

2004 American Honda Motor Co., Inc.

3

HOW TO USE THIS CATALOG

4

2004 American Honda Motor Co., Inc.

JANUARY, 2004

LOCATION OF SERIAL NUMBER

JANUARY, 2004

2004 American Honda Motor Co., Inc.

5

LOCATION OF SERIAL NUMBER

6

2004 American Honda Motor Co., Inc.

JANUARY, 2004

SERIAL NUMBERSModels and applicable serial numbers Models and applicable serial numbers given in this parts catalog can be identified as follows.

Model

Area Code

Engine Serial No.

Frame Serial No.

Carburetor Serial No.

CBR600RR03 CBR600RR03 CBR600RR04 CBR600RR04

PC37E-2000001 TO 2099999 AC PC37E-2000001 TO 2099999 A PC37E-2200001~ AC PC37E-2200001~

A

JH2PC370*3M000001 TO 3M099999 JH2PC371*3M000001 TO 3M099999 JH2PC370*4M100001~ JH2PC371*4M100001~

GQ63C A GQ63B A GQ63C A GQ63B A

JANUARY, 2004

2004 American Honda Motor Co., Inc.

7

CONSTRUCTION OF VEHICLE IDENTIFICATION NUMBER

8

2004 American Honda Motor Co., Inc.

JANUARY, 2004

COLOR TABLEWhen ordering a colored part: 1. Confirm the color code for the required part from the color table according to the part name and color type. 2. Select the corresponding part number from the appropriate PAGE/GRID. 3. Parts marked "X" are unused. 4. "*" = Basic Part Number, no extension (i.e. ZA, ZB). CBR600RR03 2003 COLOR CODE No. BASE COLOR NH1 Black NH1 R157 Y163 A Italian red Pearl flash R R157 yellow E Y163P A

DESCRIPTION

BASIC PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

COVER, L. AIR DUCT (WL) COVER, L. SIDE COVER, R. AIR DUCT (WL) COVER, R. SIDE COWL (UPPER) COWL SET, L. MIDDLE (WL) COWL SET, R. MIDDLE (WL) COWL SUB-ASSY., L UND COWL SUB-ASSY., L UND COWL SUB-ASSY., R UND COWL SUB-ASSY., R UND COWL, RR. COWL, RR. (WL) FENDER, FR. FRAME FRAME LABEL, COLOR MARK MARK MARK, L. COWL (LOWER) MARK, L. TOP SHELTER MARK, R. COWL (LOWER) MARK, R. TOP SHELTER MARK, RR. SEAT COWL MARK, RR. SEAT COWL SHELTER, TOP STRIPE A, L. MIDDLE COWL STRIPE A, R. MIDDLE COWL STRIPE B, L. MIDDLE COWL STRIPE B, R. MIDDLE COWL STRIPE C, L. MIDDLE COWL STRIPE C, R. MIDDLE COWL STRIPE, L. AIR DUCT COVER STRIPE, L. COWL (UPPER) STRIPE, L. TOP SHELTER STRIPE, R. AIR DUCT COVER STRIPE, R. COWL (UPPER) STRIPE, R. TOP SHELTER STRIPE, WINDSCREEN TANK SET, FUEL

64570-MEE-000 83700-MEE-000 64560-MEE-000 83600-MEE-000 64100-MEE-010 64350-MEE-000 64300-MEE-000 64470-MEE-000 64470-MEE-770 64460-MEE-000 64460-MEE-770 77210-MEE-000 77210-MEE-000 61100-MEE-000 50100-MEE-000 50100-MEE-770 87565-MEE-000 64316-MEE-000 64317-MEE-000 64312-MEE-000 83262-MEE-000 64311-MEE-000 83261-MEE-000 83616-MEE-000 83617-MEE-000 83150-MEE-670 64356-MEE-000 64306-MEE-000 64357-MEE-000 64307-MEE-000 64358-MEE-000 64308-MEE-000 64595-MEE-000 64233-MEE-000 83264-MEE-000 64585-MEE-000 64232-MEE-000 83263-MEE-000 64202-MEE-000 17506-MEE-000JANUARY, 2004

ZB ZA ZB ZA ZF ZJ ZJ ZA ZA ZA ZA ZF ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA ZB ZA

ZA ZA ZA ZA ZG ZH ZH ZB ZB ZB ZB ZH ZC ZA ZA ZB ZB ZB ZB ZB ZB ZB ZB ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA

ZC ZA ZC ZA ZC ZC ZC ZA ZA ZA ZA ZC ZE ZA ZA ZC ZA ZA ZC ZA ZC ZC ZC ZC ZB ZA

A AC A AC

A AC

2004 American Honda Motor Co., Inc.

9

COLOR TABLECBR600RR03 2003 COLOR CODE No. BASE COLOR NH1 Black NH1 R157 Y163 A Italian red Pearl flash R R157 yellow E Y163P A

DESCRIPTION

BASIC PART NO.

41 TRIM, FUEL TANK 42 WINDSCREEN

17516-KCZ-000 64250-MEE-000

ZB ZB

ZB ZA

ZB ZB

10

2004 American Honda Motor Co., Inc.

JANUARY, 2004

COLOR TABLEWhen ordering a colored part: 1. Confirm the color code for the required part from the color table according to the part name and color type. 2. Select the corresponding part number from the appropriate PAGE/GRID. 3. Parts marked "X" are unused. 4. "*" = Basic Part Number, no extension (i.e. ZA, ZB). CBR600RR04 2004 COLOR CODE No. BASE COLOR PB215 Tahitian blue-c PB215C R157B Italian red R157 NH1E Black NH1 A R E A

DESCRIPTION

BASIC PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

COVER SET, L. AIR DUCT (WL) COVER SET, R. AIR DUCT (WL) COVER, L. AIR DUCT (WL) COVER, L. SIDE COVER, R. AIR DUCT (WL) COVER, R. SIDE COWL (UPPER) COWL (UPPER) (WL) COWL SET, L. MIDDLE (WL) COWL SET, L. MIDDLE (WL) COWL SET, R. MIDDLE (WL) COWL SET, R. MIDDLE (WL) COWL SET, RR. (WL) COWL SUB-ASSY., L UND COWL SUB-ASSY., L. (LOWER) (WL) 16 COWL SUB-ASSY., L. (LOWER) (WL) 17 COWL SUB-ASSY., R. (LOWER) (WL) 18 COWL SUB-ASSY., R. (LOWER) (WL) 19 FENDER, FR. 20 FRAME 21 FRAME 22 LABEL, COLOR 23 MARK 24 MARK, L. COWL (LOWER) 25 MARK, L. COWL (LOWER) 26 MARK, L. TOP SHELTER 27 MARK, L. TOP SHELTER 28 MARK, R. COWL (LOWER) 29 MARK, R. COWL (LOWER) 30 MARK, R. TOP SHELTER 31 MARK, R. TOP SHELTER 32 MARK, RR. SEAT COWL 33 MARK, RR. SEAT COWL 34 SHELTER SET, TOP (WL) 35 SHELTER, TOP 36 STRIPE A, L. MIDDLE COWL

64570-MEE-940 64560-MEE-940 64570-MEE-000 83700-MEE-000 64560-MEE-000 83600-MEE-000 64100-MEE-010 64100-MEE-940 64350-MEE-000 64350-MEE-940 64300-MEE-000 64300-MEE-940 77210-MEE-940 64470-MEE-870 64470-MEE-870 64470-MEE-940 64460-MEE-870 64460-MEE-940 61100-MEE-000 50100-MEE-870 50100-MEE-940 87565-MEE-940 64316-MEE-940 64312-MEE-000 64312-MEE-940 83262-MEE-000 83262-MEE-940 64311-MEE-000 64311-MEE-940 83261-MEE-000 83261-MEE-940 83616-MEE-940 83617-MEE-940 83150-MEE-970 83150-MEE-670 64356-MEE-000JANUARY, 2004

ZC ZC ZA ZA ZC ZC ZC ZE ZA ZB ZA ZB ZF ZA ZA ZB ZB ZB ZC ZB ZC ZE ZE ZC

ZA ZA ZA ZA ZG ZH ZH ZD ZC ZE ZC ZE ZC ZA ZA ZC ZB ZD ZB ZB ZD ZB ZD ZD ZB ZA

ZD ZD ZA ZA ZD ZD ZD ZF ZB ZC ZB ZC ZA ZA ZA ZD ZC ZD ZC ZD ZF ZF ZD

AC AC A AC A

AC A

2004 American Honda Motor Co., Inc.

11

COLOR TABLECBR600RR04 2004 COLOR CODE No. BASE COLOR PB215 Tahitian blue-c PB215C R157B Italian red R157 NH1E Black NH1 A R E A

DESCRIPTION

BASIC PART NO.

37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63

STRIPE A, L. MIDDLE COWL STRIPE A, R. MIDDLE COWL STRIPE A, R. MIDDLE COWL STRIPE B, L. MIDDLE COWL STRIPE B, L. MIDDLE COWL STRIPE B, R. MIDDLE COWL STRIPE B, R. MIDDLE COWL STRIPE C, L. MIDDLE COWL STRIPE C, L. MIDDLE COWL STRIPE C, R. MIDDLE COWL STRIPE C, R. MIDDLE COWL STRIPE, L. AIR DUCT COVER STRIPE, L. AIR DUCT COVER STRIPE, L. COWL (UPPER) STRIPE, L. COWL (UPPER) STRIPE, L. TOP SHELTER STRIPE, L. TOP SHELTER STRIPE, R. AIR DUCT COVER STRIPE, R. AIR DUCT COVER STRIPE, R. COWL (UPPER) STRIPE, R. COWL (UPPER) STRIPE, R. TOP SHELTER STRIPE, R. TOP SHELTER STRIPE, WINDSCREEN TANK SET, FUEL TRIM, FUEL TANK WINDSCREEN SET (WL)

64356-MEE-940 64306-MEE-000 64306-MEE-940 64357-MEE-000 64357-MEE-940 64307-MEE-000 64307-MEE-940 64358-MEE-000 64358-MEE-940 64308-MEE-000 64308-MEE-940 64595-MEE-000 64595-MEE-940 64233-MEE-000 64233-MEE-940 83264-MEE-000 83264-MEE-940 64585-MEE-000 64585-MEE-940 64232-MEE-000 64232-MEE-940 83263-MEE-000 83263-MEE-940 64202-MEE-940 17506-MEE-940 17516-KCZ-000 64250-MEE-940

ZB ZA ZB ZB

ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA ZB ZA ZB ZB

ZB ZB ZB ZB ZB ZB ZB ZB ZB ZB ZB ZB ZB ZA ZB ZB

12

2004 American Honda Motor Co., Inc.

JANUARY, 2004

BULK HOSE PART NUMBER PATTERN

JANUARY, 2004

2004 American Honda Motor Co., Inc.

13

MASTER INDEXTitle Grid Page Title TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WIRE HARNESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUB HARNESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UPPER COWL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOWER COWL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EVAP CANISTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAUTION LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . STRIPE (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STRIPE (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grid 1-F6 1-F7 1-F8 1-F9 1-F9 1-F11 1-F12 1-F13 1-F14 1-F15 1-G1 1-G1 1-G3 Page 2-45 2-46 2-48 2-50 2-51 2-54 2-56 2-58 2-60 2-63 2-66 2-67 2-70

ENGINE SECTION CYLINDER HEAD COVER . . . . . . . . . . . . . . . . . . . . . . CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAMSHAFT VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . CAM CHAIN TENSIONER . . . . . . . . . . . . . . . . . . . . . RIGHT CRANKCASE COVER . . . . . . . . . . . . . . . . . . . CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STARTING CLUTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . GENERATOR COVER . . . . . . . . . . . . . . . . . . . . . . . . . GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STARTING MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . OIL PAN OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CRANKSHAFT PISTON . . . . . . . . . . . . . . . . . . . . . . . TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GEARSHIFT DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . THROTTLE BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . THROTTLE BODY (TUBING) . . . . . . . . . . . . . . . . . . . . GASKET KIT A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GASKET KIT B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C1 1-C1 1-C2 1-C4 1-C5 1-C6 1-C7 1-C7 1-C8 1-C8 1-C9 1-C9 1-C10 1-C11 1-C12 1-C14 1-C15 1-C16 1-D1 1-D1 1-D2 1-2 1-3 1-5 1-9 1-10 1-12 1-14 1-15 1-16 1-17 1-18 1-19 1-21 1-23 1-25 1-28 1-30 1-32 1-34 1-35 1-36

FRAME SECTION HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HANDLE LEVER SWITCH CABLE. . . . . . . . . . . . . . FR. BRAKE MASTER CYLINDER . . . . . . . . . . . . . . . . HANDLE PIPE TOP BRIDGE . . . . . . . . . . . . . . . . . . . STEERING STEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRONT FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRONT BRAKE CALIPER. . . . . . . . . . . . . . . . . . . . . . . FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR BRAKE MASTER CYLINDER . . . . . . . . . . . . . . REAR BRAKE CALIPER. . . . . . . . . . . . . . . . . . . . . . . . REAR WHEEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUEL TANK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR COWL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AIR CLEANER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AIR INJECTION CONTROL VALVE . . . . . . . . . . . . . . . MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BRAKE PEDAL CHANGE PEDAL . . . . . . . . . . . . . . . STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWINGARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RR SHOCK ABSORBER. . . . . . . . . . . . . . . . . . . . . . . . REAR FENDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TURN SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E1 1-E1 1-E2 1-E3 1-E4 1-E5 1-E5 1-E6 1-E7 1-E7 1-E8 1-E9 1-E10 1-E11 1-E12 1-E13 1-E14 1-E14 1-E15 1-E16 1-F1 1-F2 1-F3 1-F4 1-F5 1-F6 2-2 2-3 2-4 2-6 2-8 2-10 2-11 2-12 2-14 2-15 2-17 2-19 2-20 2-22 2-25 2-26 2-28 2-29 2-30 2-33 2-35 2-37 2-38 2-40 2-42 2-44

JANUARY, 2004

2004 American Honda Motor Co., Inc.

14

ENGINE SECTION Chapter Table of ContentsPage Title CYLINDER HEAD COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAMSHAFT VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAM CHAIN TENSIONER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RIGHT CRANKCASE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STARTING CLUTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERATOR COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STARTING MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OIL PAN OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CRANKSHAFT PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GEARSHIFT DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . THROTTLE BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . THROTTLE BODY (TUBING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GASKET KIT A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GASKET KIT B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grid 1-C1 1-C1 1-C2 1-C4 1-C5 1-C6 1-C7 1-C7 1-C8 1-C8 1-C9 1-C9 1-C10 1-C11 1-C12 1-C14 1-C15 1-C16 1-D1 1-D1 1-D2 Page 1-2 1-3 1-5 1-9 1-10 1-12 1-14 1-15 1-16 1-17 1-18 1-19 1-21 1-23 1-25 1-28 1-30 1-32 1-34 1-35 1-36

JANUARY, 2004

2004 American Honda Motor Co., Inc.

1-1

CYLINDER HEAD COVER

MEE3E0100 3 =CBR600RR03 4 =CBR600RR04 E-1

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 COVER ASSY., CYLINDER HEAD ............ 3 4 -------- -------2 COVER, REED VALVE .............................. 3 4 -------- -------3 PLATE, PORT (AI) ...................................... 3 4 -------- -------4 GASKET, CYLINDER HEAD COVER ........ 3 4 -------- -------5 VALVE, REED ............................................ 3 4 -------- -------6 BOLT, HEAD COVER.................................. 3 4 -------- -------7 BOLT, FLANGE (6X20) .............................. 3 4 -------- -------8 RUBBER, SETTING .................................... 3 4 -------- -------9 PIN A, DOWEL (8X14) ................................ 3 4 -------- --------

1 2 4 1 4 4 4 4 4

12310-MEE-000 12331-MEE-000 12341-MAT-750 12391-MEE-000 18601-MCJ-000 90002-MY5-850 90020-ZC3-000 90543-MV9-670 94301-08140

7400385 7400393 5212394 7400401 6394365 5033683 2734820 3699139 0069310

1-2

2004 American Honda Motor Co., Inc.

JANUARY, 2004

1-C1

CYLINDER HEAD

MEE4E0200B 3 =CBR600RR03 4 =CBR600RR04 E-2

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 CYLINDER HEAD ASSY............................. 3 4 -------- -------2 GUIDE, VALVE (OS) .................................. 3 4 -------- -------4 GASKET, CYLINDER HEAD ...................... 3 4 -------- -------5 GASKET, PLUG HOLE................................ 3 4 -------- -------6 INSULATOR, THROTTLE BODY................ 3 4 -------- -------7 BAND A, INSULATOR ................................ 3 4 -------- -------8 BAND B, INSULATOR ................................ 3 4 -------- -------9 BAND C, INSULATOR ................................ 3 4 -------- -------10 NUT, SQUARE (5MM) ................................ 3 4 -------- -------11 SPARK PLUG (IMR9C-9HE) ...................... 3 4 -------- -------12 PULSER ASSY., CAM ................................ 3 4 -------- -------13 BOLT, RECESSED (5X30).......................... 3 4 -------- -------14 BOLT-WASHER (9X90) .............................. 3 4 -------- -------15 BOLT, FLANGE (6X45.5) ............................ 3 4 -------- -------16 BOLT, FLANGE (6X39.5) ............................ 3 4 -------- -------17 BOLT, RECESSED (5X28).......................... 3 4 -------- -------18 BOLT, STUD (8X24).................................... 3 4 -------- -------19 WASHER, SEALING (6.5MM) .................... 3 4 -------- -------JANUARY, 2004

1 1 4 4 2 2 4 8 4 1 4 6 4 8 8

12010-MEE-000 12251-MEE-003 12395-MBW-003 16211-MEE-000 16217-MEE-000 16218-MEE-000 16219-MEE-000 16222-MV4-300 31912-MEE-671 36140-MEE-000 90006-MEE-000 90017-MA6-000 90023-MM5-000 90035-MM5-000 90463-ML7-000

7400351 6079727 7400377 6079784 7400971 7400989 7400997 7401003 3694882 7502198 7402852 7405384 6091888 1375401 2410504 2574390 2551794 24086802004 American Honda Motor Co., Inc. 1-3

16 12204-MBW-305

10 90007-MBW-000 14 90019-MA6-000

CYLINDER HEAD

MEE4E0200B 3 =CBR600RR03 4 =CBR600RR04 E-2

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

20 O-RING (16X2.1) ........................................ 3 4 -------- -------21 CLIP (6X20) ................................................ 3 4 -------- -------22 PIN, DOWEL (8X20).................................... 3 4 -------- -------23 PIN A, DOWEL (10X16) .............................. 3 4 -------- -------24 BOLT, FLANGE (6X18) .............................. 3 4 -------- -------25 BOLT, FLANGE (6X45) .............................. 3 4 -------- --------

1 1 2 1 2

91309-PX4-003 91410-679-000 94301-10160 95701-06018-07 96001-06045-00

3301793 0840215 1417369 0058206 2410918 2106045

10 94301-08200

1-4

2004 American Honda Motor Co., Inc.

JANUARY, 2004

1-C2

CAMSHAFT VALVE

MEE3E0300 3 =CBR600RR03 4 =CBR600RR04 E-3

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 SEAL, VALVE STEM .................................. 3 4 -------- -------2 CAMSHAFT, IN. .......................................... 3 4 -------- -------3 CAMSHAFT, EX. ........................................ 3 4 -------- -------4 ROTOR, CAM PULSE ................................ 3 4 -------- -------5 VALVE, IN. .................................................. 3 4 -------- -------6 VALVE, EX. ................................................ 3 4 -------- -------7 LIFTER, VALVE .......................................... 3 4 -------- -------8 SPRING, IN. VALVE (OUTER).................... 3 4 -------- -------9 SPRING, IN. VALVE (INNER) .................... 3 4 -------- -------10 SPRING, EX. VALVE (OUTER) .................. 3 4 -------- -------11 SPRING, EX. VALVE (INNER).................... 3 4 -------- -------12 RETAINER, VALVE SPRING ...................... 3 4 -------- -------13 SEAT, VALVE SPRING .............................. 3 4 -------- -------14 COTTER, VALVE ........................................ 3 4 -------- -------15 SHIM, TAPPET (1.200) .............................. 3 4 -------- -------SHIM, TAPPET (1.225) .............................. 3 4 -------- -------SHIM, TAPPET (1.250) .............................. 3 4 -------- -------SHIM, TAPPET (1.275) .............................. 3 4 -------- -------JANUARY, 2004

16 12209-KT7-013 1 1 1 8 8 8 8 8 8 14110-MEE-000 14210-MEE-000 14405-MEE-000 14711-MEE-000 14721-MEE-000 14751-MEE-003 14752-MEE-003 14761-MEE-003 14762-MEE-003

3780608 7400625 7400633 7400674 7400724 7400732 6393516 7400740 7400757 7400765 7400773 7400781 7400799 3701646 4064283 4105565 4105573 41055812004 American Honda Motor Co., Inc. 1-5

16 14731-MCJ-000

16 14771-MEE-000 16 14775-MEE-000 32 14781-MV9-671 16 14901-KT7-013 16 14902-KT7-013 16 14903-KT7-013 16 14904-KT7-013

CAMSHAFT VALVE

MEE3E0300 3 =CBR600RR03 4 =CBR600RR04 E-3

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

15 SHIM, TAPPET (1.300) .............................. 3 4 -------- -------SHIM, TAPPET (1.325) .............................. 3 4 -------- -------SHIM, TAPPET (1.350) .............................. 3 4 -------- -------SHIM, TAPPET (1.375) .............................. 3 4 -------- -------SHIM, TAPPET (1.400) .............................. 3 4 -------- -------SHIM, TAPPET (1.425) .............................. 3 4 -------- -------SHIM, TAPPET (1.450) .............................. 3 4 -------- -------SHIM, TAPPET (1.475) .............................. 3 4 -------- -------SHIM, TAPPET (1.500) .............................. 3 4 -------- -------SHIM, TAPPET (1.525) .............................. 3 4 -------- -------SHIM, TAPPET (1.550) .............................. 3 4 -------- -------SHIM, TAPPET (1.575) .............................. 3 4 -------- -------SHIM, TAPPET (1.600) .............................. 3 4 -------- -------SHIM, TAPPET (1.625) .............................. 3 4 -------- -------SHIM, TAPPET (1.650) .............................. 3 4 -------- -------SHIM, TAPPET (1.675) .............................. 3 4 -------- -------SHIM, TAPPET (1.700) .............................. 3 4 -------- -------SHIM, TAPPET (1.725) .............................. 3 4 -------- -------1-6 2004 American Honda Motor Co., Inc. JANUARY, 2004

16 14905-KT7-013 16 14906-KT7-013 16 14907-KT7-013 16 14908-KT7-013 16 14909-KT7-013 16 14910-KT7-013 16 14911-KT7-013 16 14912-KT7-013 16 14913-KT7-013 16 14914-KT7-013 16 14915-KT7-013 16 14916-KT7-013 16 14917-KT7-013 16 14918-KT7-013 16 14919-KT7-013 16 14920-KT7-013 16 14921-KT7-013 16 14922-KT7-013

4105599 4105607 4105615 4105623 4105631 4105649 4105656 4105664 4105672 4105680 4105698 4105706 4105714 4105722 4105730 4105748 4105755 41057631-C3

CAMSHAFT VALVE3 =CBR600RR03 4 =CBR600RR04 E-3

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

15 SHIM, TAPPET (1.750) .............................. 3 4 -------- -------SHIM, TAPPET (1.775) .............................. 3 4 -------- -------SHIM, TAPPET (1.800) .............................. 3 4 -------- -------SHIM, TAPPET (1.825) .............................. 3 4 -------- -------SHIM, TAPPET (1.850) .............................. 3 4 -------- -------SHIM, TAPPET (1.875) .............................. 3 4 -------- -------SHIM, TAPPET (1.900) .............................. 3 4 -------- -------SHIM, TAPPET (1.925) .............................. 3 4 -------- -------SHIM, TAPPET (1.950) .............................. 3 4 -------- -------SHIM, TAPPET (1.975) .............................. 3 4 -------- -------SHIM, TAPPET (2.000) .............................. 3 4 -------- -------SHIM, TAPPET (2.025) .............................. 3 4 -------- -------SHIM, TAPPET (2.050) .............................. 3 4 -------- -------SHIM, TAPPET (2.075) .............................. 3 4 -------- -------SHIM, TAPPET (2.100) .............................. 3 4 -------- -------SHIM, TAPPET (2.125) .............................. 3 4 -------- -------SHIM, TAPPET (2.150) .............................. 3 4 -------- -------SHIM, TAPPET (2.175) .............................. 3 4 -------- -------SHIM, TAPPET (2.200) .............................. 3 4 -------- -------SHIM, TAPPET (2.225) .............................. 3 4 -------- -------SHIM, TAPPET (2.250) .............................. 3 4 -------- -------SHIM, TAPPET (2.275) .............................. 3 4 -------- -------SHIM, TAPPET (2.300) .............................. 3 4 -------- -------SHIM, TAPPET (2.325) .............................. 3 4 -------- -------SHIM, TAPPET (2.350) .............................. 3 4 -------- -------SHIM, TAPPET (2.375) .............................. 3 4 -------- -------SHIM, TAPPET (2.400) .............................. 3 4 -------- -------SHIM, TAPPET (2.425) .............................. 3 4 -------- -------SHIM, TAPPET (2.450) .............................. 3 4 -------- -------SHIM, TAPPET (2.475) .............................. 3 4 -------- -------SHIM, TAPPET (2.500) .............................. 3 4 -------- -------SHIM, TAPPET (2.525) .............................. 3 4 -------- -------SHIM, TAPPET (2.550) .............................. 3 4 -------- -------SHIM, TAPPET (2.575) .............................. 3 4 -------- -------JANUARY, 2004

16 14923-KT7-013 16 14924-KT7-013 16 14925-KT7-013 16 14926-KT7-013 16 14927-KT7-013 16 14928-KT7-013 16 14929-KT7-013 16 14930-KT7-013 16 14931-KT7-013 16 14932-KT7-013 16 14933-KT7-013 16 14934-KT7-013 16 14935-KT7-013 16 14936-KT7-013 16 14937-KT7-013 16 14938-KT7-013 16 14939-KT7-013 16 14940-KT7-013 16 14941-KT7-013 16 14942-KT7-013 16 14943-KT7-013 16 14944-KT7-013 16 14945-KT7-013 16 14946-KT7-013 16 14947-KT7-013 16 14948-KT7-013 16 14949-KT7-013 16 14950-KT7-013 16 14951-KT7-013 16 14952-KT7-013 16 14953-KT7-013 16 14954-KT7-013 16 14955-KT7-013 16 14956-KT7-013

4105771 4105789 4105797 4105805 4105813 4105821 4105839 4105847 4105854 4105862 4105870 4105888 4105896 4105904 4105912 4105920 4105938 4105946 4105953 4105961 4105979 4105987 4105995 4106001 4106019 4106027 4106035 4106043 4106050 4106068 4106076 4106084 4106092 41061002004 American Honda Motor Co., Inc. 1-7

CAMSHAFT VALVE

MEE3E0300 3 =CBR600RR03 4 =CBR600RR04 E-3

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

15 SHIM, TAPPET (2.600) .............................. 3 4 -------- -------SHIM, TAPPET (2.625) .............................. 3 4 -------- -------SHIM, TAPPET (2.650) .............................. 3 4 -------- -------SHIM, TAPPET (2.675) .............................. 3 4 -------- -------SHIM, TAPPET (2.700) .............................. 3 4 -------- -------SHIM, TAPPET (2.725) .............................. 3 4 -------- -------SHIM, TAPPET (2.750) .............................. 3 4 -------- -------SHIM, TAPPET (2.775) .............................. 3 4 -------- -------SHIM, TAPPET (2.800) .............................. 3 4 -------- -------SHIM, TAPPET (2.825) .............................. 3 4 -------- -------SHIM, TAPPET (2.850) .............................. 3 4 -------- -------SHIM, TAPPET (2.875) .............................. 3 4 -------- -------SHIM, TAPPET (2.900) .............................. 3 4 -------- -------16 BOLT, KNOCK (6X10) ................................ 3 4 -------- --------

16 14957-KT7-013 16 14958-KT7-013 16 14959-KT7-013 16 14960-KT7-013 16 14961-KT7-013 16 14962-KT7-013 16 14963-KT7-013 16 14964-KT7-013 16 14965-KT7-013 16 14966-KT7-013 16 14967-KT7-013 16 14968-KT7-013 16 14969-KT7-013 2 90081-149-010

4106118 4106126 4106134 4106142 4106159 4106167 4106175 4106183 4106191 3916574 3916590 3916608 4106209 0460691

1-8

2004 American Honda Motor Co., Inc.

JANUARY, 2004

1-C4

CAM CHAIN TENSIONER

MEE3E0400A 3 =CBR600RR03 4 =CBR600RR04 E-4

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 SPROCKET, CAM (34T) ............................ 3 4 -------- -------2 CHAIN, CAM (116L) (BORG WARNER) .... 3 4 -------- -------3 TENSIONER A, CAM CHAIN ...................... 3 4 -------- -------4 LIFTER ASSY., TENSIONER...................... 3 4 -------- -------5 GASKET, TENSIONER HOLE .................... 3 4 -------- -------6 TENSIONER B, CAM CHAIN ...................... 3 4 -------- -------7 GUIDE B, CAM CHAIN................................ 3 4 -------- -------8 GUIDE A, CAM CHAIN................................ 3 4 -------- -------9 BOLT, FLANGE (6X10) (NSHF).................. 3 4 -------- -------10 BOLT-WASHER (6X12) .............................. 3 4 -------- -------11 PIVOT, CAM CHAIN TENSIONER.............. 3 4 -------- -------12 SHAFT, CAM CHAIN TENSIONER B ........ 3 4 -------- -------13 BOLT, FLANGE SOCKET (6X25) .............. 3 4 -------- -------14 BOLT, FLANGE KNOCK (7X10.5) .............. 3 4 -------- -------15 WASHER (6MM).......................................... 3 4 -------- -------16 WASHER, SEALING (10MM)...................... 3 4 -------- -------17 WASHER, SEALING (6MM)........................ 3 4 -------- -------18 BOLT, FLANGE (6X14) .............................. 3 4 -------- -------JANUARY, 2004

2 1 1 1 1 1 1 1 1 1 1 1 2 4 1 1 1 2

14321-MEE-000 14401-MEE-003 14510-MEE-000 14520-MEE-003 14523-MCW-003 14530-MEE-000 14546-MCJ-000 14620-MEE-000 90004-GHB-600 90021-MM5-000 90022-MBW-000 90023-MEE-000 90080-MG8-000 90082-HA0-000 90401-MBW-000 90403-MG7-000 90442-397-000 95701-06014-00

7400658 7400666 7400682 7641137 6979462 7400708 6393474 7400716 4938304 2551760 6091920 7405400 2015808 1824291 6092209 1562412 0687616 24108842004 American Honda Motor Co., Inc. 1-9

RIGHT CRANKCASE COVER

MEE3E0500 3 =CBR600RR03 4 =CBR600RR04 E-5

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 COVER, R. CRANKCASE .......................... 3 4 -------- -------2 CAP (45MM)................................................ 3 4 -------- -------3 CAP, OIL FILLER ........................................ 3 4 -------- -------4 LEVER, CLUTCH ........................................ 3 4 -------- -------5 SPRING, CLUTCH LEVER.......................... 3 4 -------- -------6 RECEIVER, CLUTCH CABLE .................... 3 4 -------- -------7 CLUTCH OUTER, STARTING .................... 3 4 -------- -------8 CLUTCH, ONE-WAY .................................. 3 4 -------- -------9 GENERATOR ASSY., PULSE .................... 3 4 -------- -------10 BOLT, FLANGE (6X28) .............................. 3 4 -------- -------11 BOLT, SPECIAL (10X25) ............................ 3 4 -------- -------12 BOLT-WASHER (6X12) .............................. 3 4 -------- -------13 WASHER (10.5X27) .................................... 3 4 -------- -------14 WASHER, BRAKE ARM.............................. 3 4 -------- -------15 PIN, DOWEL (10X16).................................. 3 4 -------- -------16 BEARING, NEEDLE (12X16X10) (KOYO) .. 3 4 -------- -------BEARING, NEEDLE (12X16X10)................ 3 4 -------- -------17 OIL SEAL (12X18X5) (ARAI) ...................... 3 4 -------- -------1-10 2004 American Honda Motor Co., Inc. JANUARY, 2004

1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 2 1

11330-MEE-000 11332-MBZ-D00 15611-KA4-710 22810-MEE-000 22815-MEE-000 22821-MEE-000 28115-MEE-000 28125-MEE-000 30300-MEE-003 90013-430-000 90021-MM5-000 90405-MCA-780 90525-GC4-700 90701-MV9-670 91053-719-005 91101-PZ9-000 91204-KK0-003

7400286 6975197 1320423 7402043 7402050 7402068 7402332 7402340 7402399 6397509 0680777 2551760 6776850 1331024 3906971 1417302 3831906 17477731-C5

14 90006-GHB-680

RIGHT CRANKCASE COVER3 =CBR600RR03 4 =CBR600RR04 E-5

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

18 O-RING (48.1X3.6) (ARAI) .......................... 3 4 -------- -------19 O-RING (18X3) (ARAI) ................................ 3 4 -------- -------20 CIRCLIP (INNER) (63MM) .......................... 3 4 -------- -------21 BOLT, FLANGE (6X16) .............................. 3 4 -------- --------

1 1 1 2

91301-ML7-003 91307-KF0-003 94520-63000 95701-06016-00

2408805 1761766 4485819 2410892

JANUARY, 2004

2004 American Honda Motor Co., Inc.

1-11

CLUTCH

MEE3E0600 3 =CBR600RR03 4 =CBR600RR04 E-6

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 SPROCKET, OIL PUMP DRIVE (26T) ........ 3 4 -------- -------2 CLUTCH OUTER ........................................ 3 4 -------- -------3 COLLAR, OIL PUMP SPROCKET .............. 3 4 -------- -------4 GUIDE A, CLUTCH (OUTER) (HOLENOTHING).................................... 3 4 -------- -------GUIDE B, CLUTCH (OUTER) (2MM HOLE) 3 4 -------- -------5 CENTER, CLUTCH .................................... 3 4 -------- -------6 SEAT, JUDDER SPRING............................ 3 4 -------- -------7 DISK, CLUTCH FRICTION.......................... 3 4 -------- -------8 DISK, CLUTCH FRICTION.......................... 3 4 -------- -------9 DISK B, CLUTCH FRICTION ...................... 3 4 -------- -------10 PLATE, CLUTCH ........................................ 3 4 -------- -------11 PLATE, CLUTCH PRESSURE.................... 3 4 -------- -------12 SPRING, CLUTCH ...................................... 3 4 -------- -------13 SPRING, JUDDER ...................................... 3 4 -------- -------14 PIN, CLUTCH LIFTER ................................ 3 4 -------- -------15 BOLT-WASHER (6X28) .............................. 3 4 -------- -------16 NUT, LOCK (22MM) .................................... 3 4 -------- -------1-12 2004 American Honda Motor Co., Inc. JANUARY, 2004

1 1 1 1 1 1 1 1 6 1 7 1 5 1 1 5 1

15131-MAL-A01 22100-MEE-000 22116-MEE-000 22117-MEE-000 22118-MEE-000 22120-MEE-000 22125-ML7-000 22201-MAE-000 22201-MAS-E00 22202-MAE-000 22321-MAS-000 22350-MCJ-000 22401-MEE-000 22402-MAS-E00 22847-MEE-000 90024-MAS-000 90231-MM5-000

5288600 7401979 7401987 7401995 7402001 7402019 2404358 4516290 5729637 4516308 4936134 6394704 7402027 5737614 7402076 4938338 25519011-C6

CLUTCH3 =CBR600RR03 4 =CBR600RR04 E-6

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

17 WASHER, SPRING (22MM)........................ 3 4 -------- -------18 WASHER, THRUST (22X39X2) .................. 3 4 -------- -------19 WASHER (60X25X2) .................................. 3 4 -------- -------20 BEARING, RADIAL BALL (16003) .............. 3 4 -------- -------21 BEARING A, NEEDLE (35X41X23.8) (RED) 3 4 -------- -------BEARING B, NEEDLE (35X41X23.8) (WHITE) .................................................. 3 4 -------- -------BEARING C, NEEDLE (35X41X23.8) (PURPLE)................................................ 3 4 -------- --------

1 1 1 1 1 1 1

90432-MM5-000 90451-KG4-000 90459-MM4-000 91009-MAS-003 91101-MEE-003 91102-MEE-003 91103-MEE-003

2576270 2579233 4046660 4938403 7405715 7405723 7405731

JANUARY, 2004

2004 American Honda Motor Co., Inc.

1-13

STARTING CLUTCH

MEE3E0700 3 =CBR600RR03 4 =CBR600RR04 E-7

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 PIN (10X36.5).............................................. 3 4 -------- -------2 GEAR, STARTING DRIVEN (41T) .............. 3 4 -------- -------3 GEAR, STARTER REDUCTION (9/48T) .... 3 4 -------- -------4 GEAR, STARTING IDLE (14T).................... 3 4 -------- -------5 WASHER (10X28X1) .................................. 3 4 -------- -------6 WASHER, WAVE ........................................ 3 4 -------- -------7 WASHER, THRUST (20.1X45X3) .............. 3 4 -------- -------8 BEARING, NEEDLE (30X35X22.8) ............ 3 4 -------- --------

1 1 1 1 1 1 1 1

28102-ML7-000 28110-MEE-000 28130-MEE-010 28141-MEE-000 90401-MEE-000 90435-MEE-000 90456-MEE-000 91022-MW4-003

2404754 7402324 7448863 7402365 7405673 7405681 7405699 4485660

1-14

2004 American Honda Motor Co., Inc.

JANUARY, 2004

1-C7

GENERATOR COVER

MEE3E0800 3 =CBR600RR03 4 =CBR600RR04 E-8

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 COVER, ALTERNATOR.............................. 3 4 -------- -------2 BOLT, FLANGE (6X28) .............................. 3 4 -------- -------3 PIN A, DOWEL (10X16) .............................. 3 4 -------- --------

1 8 2

11321-MEE-305 90006-GHB-680 94301-10160

7400278 6397509 0058206

JANUARY, 2004

2004 American Honda Motor Co., Inc.

1-15

GENERATOR

MEE3E0900 3 =CBR600RR03 4 =CBR600RR04 E-9

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 CLAMP, ALTERNATOR CORD .................. 3 4 -------- -------2 FLYWHEEL ................................................ 3 4 -------- -------3 STATOR...................................................... 3 4 -------- -------4 BOLT, FLANGE (10MM).............................. 3 4 -------- -------5 BOLT, FLANGE (6X16) .............................. 3 4 -------- -------6 WASHER (10.5X27) .................................... 3 4 -------- -------7 BOLT, SOCKET (6X32) .............................. 3 4 -------- --------

1 1 1 1 1 1 4

11333-MEE-000 31110-MEE-003 31120-MEE-003 90023-MV9-670 90029-888-000 90405-MCA-780 96600-06032-00

7400294 7402423 7402431 3698941 0747733 6776850 3699360

1-16

2004 American Honda Motor Co., Inc.

JANUARY, 2004

1-C8

WATER PUMP

MEE3E1000A 3 =CBR600RR03 4 =CBR600RR04 E-10

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 COVER, L. RR............................................. 3 4 -------- -------2 PLATE, DRIVE CHAIN GUIDE.................... 3 4 -------- -------3 WATER PUMP ............................................ 3 4 -------- -------4 COVER, WATER PUMP.............................. 3 4 -------- -------5 GASKET, WATER PUMP COVER.............. 3 4 -------- -------6 CLAMP, WATER HOSE (25MM) ................ 3 4 -------- -------7 HOSE B, WATER ........................................ 3 4 -------- -------8 BOLT, FLANGE (6X25) .............................. 3 4 -------- -------9 WASHER, SEALING (6.5MM) .................... 3 4 -------- -------10 O-RING (32.95X2.62) (ARAI) ...................... 3 4 -------- -------11 BOLT, FLANGE (6X25) .............................. 3 4 -------- -------12 BOLT, FLANGE (6X55) .............................. 3 4 -------- -------13 BOLT, FLANGE (6X70) .............................. 3 4 -------- -------14 CLIP (6X20) ................................................ 3 4 -------- --------

1 1 1 1 1 2 1 2 2 1 2 1 1 1

11350-MEE-670 11355-MEE-000 19200-MEE-315 19220-MEE-010 19226-MEE-000 19504-KY1-003 19526-MEE-000 90121-MV9-670 90463-ML7-000 91302-MB0-013 96001-06025-07 96001-06055-00 96001-06070-00 91410-679-000

7641129 7400310 7582166 7575988 7401813 3173895 7401946 3705852 2408680 1435114 2105997 2112217 2112233 0840215

JANUARY, 2004

2004 American Honda Motor Co., Inc.

1-17

STARTING MOTOR

MEE3E1100A 3 =CBR600RR03 4 =CBR600RR04 E-11

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 MOTOR ASSY., STARTER ........................ 3 4 -------- -------2 TERMINAL SET, BRUSH............................ 3 4 -------- -------3 SPRING, CARBON BRUSH........................ 3 4 -------- -------4 BOLT SET .................................................. 3 4 -------- -------5 HOLDER SET, BRUSH .............................. 3 4 -------- -------6 RING............................................................ 3 4 -------- -------7 NUT-WASHER (6MM) ................................ 3 4 -------- -------8 O-RING (24.4X3.1) (ARAI) .......................... 3 4 -------- -------O-RING (24.4X3.1)...................................... 3 4 -------- -------9 O-RING........................................................ 3 4 -------- -------10 O-RING........................................................ 3 4 -------- -------11 BOLT, FLANGE (6X25) .............................. 3 4 -------- --------

1 1 2 2 1 2 2 1 1 2 1 2

31200-MEE-003 31201-MBE-008 31204-KS5-901 31205-KFK-003 31206-MBE-008 31207-MBE-008 90071-MB0-000 91309-425-003 91312-MG7-003 91320-MBE-008 91320-MB0-000 95801-06025-08

7402449 6083083 2541969 6083091 6083109 6083117 1243534 1113422 2618221 6092456 1292184 3169240

1-18

2004 American Honda Motor Co., Inc.

JANUARY, 2004

1-C9

OIL PAN OIL PUMP

MEE3E1200A 3 =CBR600RR03 4 =CBR600RR04 E-12

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 PAN, OIL .................................................... 3 4 -------- -------2 PUMP ASSY., OIL ...................................... 3 4 -------- -------3 SPROCKET, OIL PUMP DRIVEN (25T)...... 3 4 -------- -------4 CHAIN, OIL PUMP (66L) ............................ 3 4 -------- -------5 STRAINER, OIL .......................................... 3 4 -------- -------6 GASKET, OIL STRAINER .......................... 3 4 -------- -------7 VALVE ASSY., RELIEF .............................. 3 4 -------- -------8 FILTER, OIL (TOYO ROKI) ........................ 3 4 -------- -------9 COOLER, ENGINE OIL .............................. 3 4 -------- -------10 BOLT, WASHER (6X16) (NSHF) ................ 3 4 -------- -------11 BOSS, OIL FILTER...................................... 3 4 -------- -------12 BOLT-WASHER (6X12) .............................. 3 4 -------- -------13 BOLT, DRAIN PLUG .................................. 3 4 -------- -------BOLT, DRAIN PLUG .................................. 3 4 -------- -------14 O-RING (14.7X2.2) (ARAI) .......................... 3 4 -------- -------O-RING (14.8X2.2)...................................... 3 4 -------- -------15 O-RING, OIL COOLER................................ 3 4 -------- -------16 WASHER, DRAIN PLUG (12MM)................ 3 4 -------- -------JANUARY, 2004

1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1

11210-MEE-000 15100-MEE-000 15134-MAL-600 15141-MEE-000 15150-MEE-000 15154-MM5-000 15220-MEE-000 15410-MCJ-000 15700-MEE-003 90016-MEE-000 90019-MB0-000 90021-MM5-000 90131-883-000 90131-896-650 91313-MB0-003 91313-MG7-004 91354-MCT-003 94109-12000

7400245 7400807 4636601 7400856 7400864 2547255 7400872 6388482 7446578 7405392 1243435 2551760 0636902 1986231 1260868 3353620 6962476 01718682004 American Honda Motor Co., Inc. 1-19

OIL PAN OIL PUMP

MEE3E1200A 3 =CBR600RR03 4 =CBR600RR04 E-12

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

17 PIN A, DOWEL (8X14) ................................ 3 4 -------- -------18 BOLT, FLANGE (6X28) .............................. 3 4 -------- -------19 BOLT, FLANGE (6X40) .............................. 3 4 -------- --------

2 3

94301-08140 95701-06040-00

0069310 2105849 2410942

13 95701-06028-00

1-20

2004 American Honda Motor Co., Inc.

JANUARY, 2004

1-C10

CRANKCASE

MEE3E1300A 3 =CBR600RR03 4 =CBR600RR04 E-13

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 CRANKCASE SET ...................................... 3 4 -------- -------2 ORIFICE (1.2MM)........................................ 3 4 -------- -------3 ORIFICE B (1.2MM) .................................... 3 4 -------- -------4 ORIFICE (#90) ............................................ 3 4 -------- -------5 FINDER, OIL LEVEL .................................. 3 4 -------- -------6 PLATE, SPINDLE........................................ 3 4 -------- -------7 SUB-WIRE A .............................................. 3 4 -------- -------8 SWITCH ASSY., NEUTRAL ........................ 3 4 -------- -------9 SWITCH ASSY., OIL PRESSURE (DENSO) ................................................ 3 4 -------- -------10 SENSOR ASSY., SPEED............................ 3 4 -------- -------12 BOLT, UBS (8X98)...................................... 3 4 -------- -------13 BOLT, SOCKET (10MM) ............................ 3 4 -------- -------14 BOLT, UBS (8X73)...................................... 3 4 -------- -------15 BOLT, SEALING (20MM) ............................ 3 4 -------- -------16 WASHER, NEUTRAL .................................. 3 4 -------- -------17 WASHER, SEALING (6.5MM) .................... 3 4 -------- -------18 PIN, DOWEL (10X16).................................. 3 4 -------- -------JANUARY, 2004

1 1 1 4 1 1 1 1 1 1 2 1 8 1 1 4 3

11000-MEE-000 11104-MEE-000 11106-MEE-010 11146-MCJ-750 11360-MEE-000 24612-MAL-600 32101-MEE-000 35600-KE8-003 35500-MJ4-024 37700-MEE-003 90004-MEE-003 90005-MAZ-000 90005-MEE-003 90048-MAL-600 90443-MJ6-000 90463-ML7-000 90701-MV9-670

7400211 7400229 7447071 6999064 7400328 4638144 7402530 2887339 3544608 7402944 7405368 6397491 7405376 4639894 2544856 2408680 39069712004 American Honda Motor Co., Inc. 1-21

CRANKCASE

MEE3E1300A 3 =CBR600RR03 4 =CBR600RR04 E-13

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

19 BEARING, NEEDLE (14X22X16)................ 3 4 -------- -------20 OIL SEAL (14X22X5) (NOK) ...................... 3 4 -------- -------OIL SEAL (14X22X5) .................................. 3 4 -------- -------21 O-RING (32X1.7) ........................................ 3 4 -------- -------22 O-RING (3.2X1.1)........................................ 3 4 -------- -------23 CLIP (6X20) ................................................ 3 4 -------- -------24 BOLT, FLANGE (6X12) .............................. 3 4 -------- -------25 BOLT, FLANGE (6X14) .............................. 3 4 -------- -------26 BOLT, FLANGE (6X18) .............................. 3 4 -------- -------BOLT, FLANGE (6X18) .............................. 3 4 -------- -------27 BOLT, FLANGE (6X28) .............................. 3 4 -------- -------28 BOLT, FLANGE (6X35) .............................. 3 4 -------- -------29 BOLT, FLANGE (6X45) .............................. 3 4 -------- -------BOLT, FLANGE (6X45) .............................. 3 4 -------- -------30 BOLT, FLANGE (6X60) .............................. 3 4 -------- -------31 BOLT, FLANGE (8X60) .............................. 3 4 -------- -------32 BOLT, FLANGE (8X75) .............................. 3 4 -------- -------33 BOLT, FLANGE (10X75) ............................ 3 4 -------- -------1-22 2004 American Honda Motor Co., Inc. JANUARY, 2004

1 1 1 1 4 1 1 1 1 1 2 7 3 3 3 4 2 1

91106-KM1-013 91203-KA4-771 91203-KK3-830 91301-MEE-003 91305-MCJ-751 91410-679-000 95701-06012-00 95701-06014-00 95700-06018-00 95701-06018-00 95701-06028-00 95701-06035-00 95701-06045-00 95701-06045-07 95701-06060-00 95701-08060-00 95701-08075-00 95701-10075-00

4639944 1917558 2735249 7405756 7002074 0840215 2105799 2410884 0481184 2410900 2105849 2105864 2529089 2410967 2791119 2552578 2488534 25525941-C11

CRANKSHAFT PISTON

MEE3E1400A 3 =CBR600RR03 4 =CBR600RR04 E-14

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 RING SET, PISTON (STD).......................... 3 4 -------- -------RING SET, PISTON (OS 0.25).................... 3 4 -------- -------2 PISTON (STD) ............................................ 3 4 -------- -------PISTON (OS 0.25) ...................................... 3 4 -------- -------3 PIN, PISTON .............................................. 3 4 -------- -------4 CLIP, PISTON PIN (16MM) ........................ 3 4 -------- -------5 ROD ASSY., CONNECTING ...................... 3 4 -------- -------6 BEARING A, CONNECTING ROD (BROWN) ................................................ 3 4 -------- -------BEARING B, CONNECTING ROD (GREEN) ................................................ 3 4 -------- -------BEARING C, CONNECTING ROD (YELLOW) .............................................. 3 4 -------- -------7 CRANKSHAFT ............................................ 3 4 -------- -------8 BEARING A, CRANKSHAFT (BLACK)........ 3 4 -------- -------BEARING B, CRANKSHAFT (BROWN)...... 3 4 -------- -------BEARING C, MAIN (GREEN)...................... 3 4 -------- -------BEARING D, MAIN (YELLOW).................... 3 4 -------- -------BEARING E, MAIN (PINK) .......................... 3 4 -------- -------JANUARY, 2004

4 4 4 8 4 8 8 8 1

13011-MEE-305 13101-MEE-000 13111-MEE-000 13112-MEE-000 13210-MEE-000 13224-MEE-003 13225-MEE-003 13226-MEE-003 13310-MEE-000

7400435 7400450 7400468 7400476 7400484 7400492 7400500 7400518 7400526 7400534 7400542 7400575 7400583 7400591 7400609 74006172004 American Honda Motor Co., Inc. 1-23

(4) 13021-MEE-305 (4) 13102-MEE-305

10 13313-MEE-003 10 13314-MEE-003 10 13315-MEE-003 10 13316-MEE-003 10 13317-MEE-003

CRANKSHAFT PISTON

MEE3E1400A 3 =CBR600RR03 4 =CBR600RR04 E-14

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

9 SPROCKET, TIMING .................................. 3 4 -------- -------10 KEY, WOODRUFF ...................................... 3 4 -------- -------11 PIN C, DOWEL (4X6.5) .............................. 3 4 -------- -------12 BOLT, CONNECTING ROD ........................ 3 4 -------- --------

1 1 8 8

14312-MEE-000 90741-413-000 94303-04065 13213-MEE-300

7400641 0957571 0417923 7534092

1-24

2004 American Honda Motor Co., Inc.

JANUARY, 2004

1-C12

TRANSMISSION

MEE3E1500A 3 =CBR600RR03 4 =CBR600RR04 E-15

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 MAINSHAFT (12T) ...................................... 3 4 -------- -------2 PLATE, BEARING SETTING ...................... 3 4 -------- -------3 COUNTERSHAFT ...................................... 3 4 -------- -------4 GEAR, COUNTER FIRST (12T).................. 3 4 -------- -------5 GEAR, MAINSHAFT SECOND (16T).......... 3 4 -------- -------6 GEAR, COUNTERSHAFT SECOND (31T) 3 4 -------- -------7 COLLAR (28MM) ........................................ 3 4 -------- -------8 GEAR, MAINSHAFT THIRD & FOURTH (18/22T) .................................................. 3 4 -------- -------9 GEAR, COUNTERSHAFT THIRD (29T) .... 3 4 -------- -------10 GEAR, COUNTERSHAFT FOURTH (31T) 3 4 -------- -------11 COLLAR, SPLINE (28X31X9) .................... 3 4 -------- -------12 GEAR, MAINSHAFT FIFTH (23T) .............. 3 4 -------- -------13 COLLAR (25X14) ........................................ 3 4 -------- -------14 GEAR, COUNTERSHAFT FIFTH (29T) ...... 3 4 -------- -------15 GEAR, MAINSHAFT SIXTH (24T) .............. 3 4 -------- -------16 COLLAR, SPLINE (25X28X13) .................. 3 4 -------- -------17 GEAR, COUNTERSHAFT SIXTH (28T)...... 3 4 -------- -------JANUARY, 2004

1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1

23211-MEE-000 23212-MEE-000 23220-MEE-000 23421-MEE-000 23431-MEE-000 23441-MEE-000 23442-MM4-000 23451-MEE-000 23461-MEE-000 23481-MEE-000 23482-MV9-670 23491-MEE-000 23495-MEE-000 23501-MEE-000 23511-MEE-000 23512-MV9-670 23521-MEE-000

7402092 7402100 7402118 7402126 7402134 7402142 3695871 7402159 7402167 7402175 3695913 7402183 7402191 7402209 7402217 3695962 74022252004 American Honda Motor Co., Inc. 1-25

TRANSMISSION

MEE3E1500A 3 =CBR600RR03 4 =CBR600RR04 E-15

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

18 SPROCKET, DRIVE (16T) .......................... 3 4 -------- -------19 PIN, GEARSHIFT FORK GUIDE ................ 3 4 -------- -------20 BOLT, SPECIAL (10MM) ............................ 3 4 -------- -------21 WASHER, SPLINE (25X31X1.5) ................ 3 4 -------- -------22 WASHER, SPLINE (28X34X1.5) ................ 3 4 -------- -------23 WASHER, THRUST (25MM) ...................... 3 4 -------- -------24 WASHER (10.2MM) .................................... 3 4 -------- -------25 WASHER, SPLINE (25MM) ........................ 3 4 -------- -------26 WASHER, LOCK (25MM)............................ 3 4 -------- -------27 WASHER, SPLINE (28MM) ........................ 3 4 -------- -------28 WASHER, LOCK (28MM)............................ 3 4 -------- -------29 WASHER, THRUST (20X0.9)...................... 3 4 -------- -------30 CIRCLIP (25MM) ........................................ 3 4 -------- -------31 SET-RING (62MM) ...................................... 3 4 -------- -------32 CIRCLIP (28MM) ........................................ 3 4 -------- -------CIRCLIP (28MM) ........................................ 3 4 -------- -------33 BEARING, RADIAL BALL (6204U) (TOYO) 3 4 -------- -------34 BEARING, RADIAL BALL (6305) ................ 3 4 -------- -------1-26 2004 American Honda Motor Co., Inc. JANUARY, 2004

1 1 1 2 3 1 1 1 1 1 1 3 2 1 3 3 1 1

23801-MAS-000 24261-283-000 90037-422-003 90451-KY2-000 90452-MR7-000 90456-MA6-000 90459-438-000 90461-MW0-000 90462-MBW-000 90463-MR7-000 90464-MR7-000 90469-ME5-000 90601-107-000 90602-ML7-000 90602-MM5-000 90603-MN4-000 91001-464-003 91004-MG5-671

4936381 0075911 1053032 3039740 3141686 1395482 0814046 4046678 6092233 3453446 3453453 1415447 0248740 2408714 2552024 2545002 0819771 13112161-C13

TRANSMISSION3 =CBR600RR03 4 =CBR600RR04 E-15

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

34 BEARING, BALL (6305) (NACHI)................ 3 4 -------- -------BEARING, BALL (6305) .............................. 3 4 -------- -------35 BEARING, NEEDLE (20X34X16.8) (TOYO) 3 4 -------- -------36 BEARING, NEEDLE (20X24X10)................ 3 4 -------- -------37 OIL SEAL (40X62X8.4)................................ 3 4 -------- -------38 BOLT, FLANGE (6X14) .............................. 3 4 -------- --------

1 1 1 1 1 3

91004-657-008 91004-689-000 91023-MM4-003 91102-MM4-003 91207-MAL-601 95701-06014-00

0737247 0737254 3699188 3699220 4639969 2410884

JANUARY, 2004

2004 American Honda Motor Co., Inc.

1-27

GEARSHIFT DRUM

MEE3E1600 3 =CBR600RR03 4 =CBR600RR04 E-16

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 PLATE, TENSIONER SETTING.................. 3 4 -------- -------2 FORK, R. GEARSHIFT................................ 3 4 -------- -------3 FORK, CENTER GEARSHIFT .................... 3 4 -------- -------4 FORK, L. GEARSHIFT ................................ 3 4 -------- -------5 DRUM, GEARSHIFT .................................. 3 4 -------- -------6 CENTER, SHIFT DRUM.............................. 3 4 -------- -------7 SHAFT, GEARSHIFT FORK ...................... 3 4 -------- -------8 STOPPER, GEARSHIFT DRUM ................ 3 4 -------- -------9 SPRING, SHIFT DRUM STOPPER ............ 3 4 -------- -------10 SPINDLE, GEARSHIFT .............................. 3 4 -------- -------11 SPRING, SHIFT RETURN .......................... 3 4 -------- -------12 PIN, SHIFT RETURN SPRING.................... 3 4 -------- -------13 BOLT-WASHER (6X12) .............................. 3 4 -------- -------14 PIVOT, SHIFT DRUM STOPPER ARM ...... 3 4 -------- -------15 WASHER, DRUM STOPPER...................... 3 4 -------- -------16 WASHER (14MM)........................................ 3 4 -------- -------17 BEARING, BALL (16005) (NTN CORP.) .... 3 4 -------- -------18 CIRCLIP (OUTER) (14MM) ........................ 3 4 -------- -------1-28 2004 American Honda Motor Co., Inc. JANUARY, 2004

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1

14623-MV1-000 24211-MEE-000 24212-MEE-000 24213-MEE-000 24310-MEE-000 24315-MW0-791 24321-MEE-000 24430-MAS-E00 24435-MAE-000 24610-MEE-000 24651-MAE-000 24652-035-000 90021-MM5-000 90022-MY5-600 90417-360-000 90451-155-000 91008-374-003 94510-14000

3617701 7402233 7402241 7402258 7402266 4229720 7402274 5737721 4516373 7402282 4516381 0070698 2551760 4517686 0341099 1032143 0362855 02133891-C14

GEARSHIFT DRUM3 =CBR600RR03 4 =CBR600RR04 E-16

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

19 BOLT, FLANGE (6X14) .............................. 3 4 -------- -------20 ROLLER (4X8) ............................................ 3 4 -------- -------21 BOLT, SOCKET (8X20) .............................. 3 4 -------- --------

1 1 1

95701-06014-00 96220-40080 96600-08020-10

2410884 1357383 4046967

JANUARY, 2004

2004 American Honda Motor Co., Inc.

1-29

THERMOSTAT

MEE3E1700 3 =CBR600RR03 4 =CBR600RR04 E-17

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 CLAMP, HOSE (NOT AVAILABLE) .................................. 3 4 -------- -------2 JOINT, WATER .......................................... 3 4 -------- -------3 JOINT B, WATER........................................ 3 4 -------- -------4 THERMOSTAT ASSY. ................................ 3 4 -------- -------5 RUBBER, THERMOSTAT .......................... 3 4 -------- -------6 CASE, THERMOSTAT ................................ 3 4 -------- -------7 GASKET, THERMOSTAT CASE ................ 3 4 -------- -------8 COVER, THERMOSTAT ............................ 3 4 -------- -------9 CLAMP, WATER HOSE (25MM) ................ 3 4 -------- -------10 CLAMP, RADIATOR HOSE ........................ 3 4 -------- -------11 CLAMP, HOSE (24-32)................................ 3 4 -------- -------12 HOSE, FAST IDLE VALVE.......................... 3 4 -------- -------13 HOSE SUB A, WATER................................ 3 4 -------- -------14 HOSE A, WATER ........................................ 3 4 -------- -------15 HOSE C, WATER........................................ 3 4 -------- -------16 SENSOR ASSY., WATER TEMPERATURE 3 4 -------- -------17 BOLT, FLANGE (6X23) .............................. 3 4 -------- -------1-30 2004 American Honda Motor Co., Inc. JANUARY, 2004

1 1 1 1 1 1 1 1 2 4 4 2 1 1 1 1 2

16965-MEE-000 19063-MEE-000 19082-MEE-000 19300-MCJ-000 19305-KV3-010 19310-MEE-305 19312-MBW-000 19315-MEE-000 19504-KY1-003 19507-MAT-000 19516-ML7-691 19522-MEE-000 19524-MEE-000 19525-MEE-000 19527-MEE-000 37870-MBG-003 90018-ZE1-000

7401185 7401722 7401748 6394571 6082267 7401821 6082283 7401839 3173895 5319520 3991437 7401912 7401920 7401938 7401953 5774591 17250501-C15

THERMOSTAT3 =CBR600RR03 4 =CBR600RR04 E-17

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

18 WASHER, SPECIAL (12MM) ...................... 3 4 -------- -------19 O-RING (30MM) .......................................... 3 4 -------- -------O-RING (29.7X2.4) (NOK) .......................... 3 4 -------- -------20 BOLT, FLANGE (6X25) .............................. 3 4 -------- -------21 BOLT, FLANGE (6X35) .............................. 3 4 -------- --------

1 1 1 1 3

90454-MC7-000 91356-425-003 91356-425-005 95701-06025-00 95701-06035-00

1210848 1718485 1702943 2105831 2105864

JANUARY, 2004

2004 American Honda Motor Co., Inc.

1-31

THROTTLE BODY

MEE3E1800 3 =CBR600RR03 4 =CBR600RR04 E-18

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 SHAFT SET, STARTER .............................. 3 4 -------- -------2 LEVER, STARTER ...................................... 3 4 -------- -------3 LEVER SET B, STARTER .......................... 3 -------- -------4 SCREW SET, STOP.................................... 3 4 -------- -------5 WAX ASSY. ................................................ 3 4 -------- -------6 VALVE SET, STARTER .............................. 3 4 -------- -------7 BOLT, FLANGE (6X12) .............................. 3 4 -------- -------8 STAY, WIRE................................................ 3 4 -------- -------9 BODY ASSY., THROTTLE (GQ63B A) ...... 3 -------- -------- AC BODY ASSY., THROTTLE (GQ63C A) ...... 3 4 -------- -------- A BODY ASSY., THROTTLE (GQ63B A) ...... 3 4 -------- -------- AC 10 BODY ASSY., THROTTLE.......................... 3 4 -------- -------- A BODY ASSY., THROTTLE.......................... 3 4 -------- -------- AC 11 INJECTOR ASSY., FUEL............................ 3 4 -------- -------12 INJECTOR ASSY., FUEL............................ 3 4 -------- -------13 SEAL RING, INJECTOR.............................. 3 4 -------- -------14 CUSHION RING, INJECTOR ...................... 3 4 -------- -------15 GROMMET, INJECTOR.............................. 3 4 -------- -------1-32 2004 American Honda Motor Co., Inc. JANUARY, 2004

1 2 2 1 1 3 3 1 1 1 1 1 1 4 4 8 8 4

16017-MEE-003 16018-MEE-003 16019-MCJ-003 16029-MEE-003 16044-MCJ-751 16046-MEE-003 16080-MCJ-003 16169-MEE-003 16400-MEE-771 16400-MEE-671 16400-MEE-772 16401-MEE-671 16401-MEE-771 16450-MEE-003 16460-MEE-003 16472-MCW-000 16473-P7A-004 16474-MEE-000

7400898 7400906 6393607 7400914 7002207 7400922 6393656 7400955 7401037 7401029 7446586 7401045 7401052 7401060 7401078 6979942 6341697 74010861-C16

THROTTLE BODY3 =CBR600RR03 4 =CBR600RR04 E-18

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

16 BODY, INJECTOR ...................................... 3 4 -------- -------17 HOSE, FUEL FEED .................................... 3 4 -------- -------18 PIPE, FUEL ................................................ 3 4 -------- -------19 PIPE, FUEL FEED ...................................... 3 4 -------- -------20 COVER, SEALING NUT.............................. 3 4 -------- -------21 NUT A, SEALING (12MM) .......................... 3 4 -------- -------22 WASHER, SEALING (12MM)...................... 3 4 -------- -------23 O-RING........................................................ 3 4 -------- -------24 O-RING (7.8X1.9)........................................ 3 4 -------- -------25 BOLT-WASHER (5X16) .............................. 3 4 -------- -------26 SCREW-WASHER (3X8) ............................ 3 4 -------- -------27 SCREW-WASHER (5X12) .......................... 3 4 -------- -------SCREW-WASHER (5X12) .......................... 3 4 -------- -------28 SCREW-WASHER (6X20) .......................... 3 4 -------- -------SCREW-WASHER (6X20) .......................... 3 4 -------- -------29 BOLT, FLANGE (6X8) ................................ 3 4 -------- -------30 BOLT, FLANGE (6X12) .............................. 3 4 -------- --------

1 1 1 1 1 1 2 8 1 5 5 2 2 2 2 2 3

16510-MEE-000 16527-MEE-004 16610-MEE-003 16620-MEE-000 32109-MEE-000 90201-PD1-000 90428-PD6-003 91301-P7A-004 91302-MCA-000 93403-05016-08 93892-03008-10 93892-05012-00 93892-05012-10 93892-06020-00 93892-06020-10 96001-06008-00 96001-06012-00

7401102 7401110 7401136 7401144 7402563 1868967 2128429 6353262 6622427 5333661 6398101 0691808 1545037 0723817 0856419 4066486 2105930

JANUARY, 2004

2004 American Honda Motor Co., Inc.

1-33

THROTTLE BODY (TUBING)

MEE4E1801A 3 =CBR600RR03 4 =CBR600RR04 E-18-1

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 JOINT (T) .................................................... 3 4 -------- -------- AC 2 TUBE .......................................................... 3 TUBE .......................................................... 4 3 TUBE .......................................................... 3 TUBE .......................................................... 4 -------- -------- AC -------- -------- AC -------- -------- AC -------- -------- AC

1 1 1 1 1 1 2 2 1 1 1 1 1

16180-ME5-761 16196-MBW-L11 16197-MEE-771 16197-MBW-L11 16196-MEE-771 17201-MCJ-003 95005-35001-20M 95005-35001-20M 95005-35001-20M 16196-MBW-L11 16198-MCW-L01 16197-MBW-L11 16198-MCW-L01

1669258 6647523 7641152 6647531 7641145 6393813 5137153 5137153 5137153 6647523 7002223 6647531 7002223

4 JOINT (5WAY) ............................................ 3 4 -------- -------6 BULK HOSE, VACUUM (3.5X1000) (3.5X60) .................................................. 3 4 -------- -------7 BULK HOSE, VACUUM (3.5X1000) (3.5X140) ................................................ 3 4 -------- -------8 BULK HOSE, VACUUM (3.5X1000) (3.5X320) ................................................ 3 4 -------- -------9 TUBE .......................................................... 3 TUBE .......................................................... 4 10 TUBE .......................................................... 3 TUBE .......................................................... 4 -------- -------- AC -------- -------- AC -------- -------- AC -------- -------- AC

1-34

2004 American Honda Motor Co., Inc.

JANUARY, 2004

1-D1

GASKET KIT A3 =CBR600RR03 4 =CBR600RR04 EOP-1

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 GASKET KIT A............................................ 3 SEAL, VALVE STEM .................................. 3 GASKET, CYLINDER HEAD ...................... 3 GASKET, CYLINDER HEAD COVER ........ 3 GASKET, PLUG HOLE................................ 3 GASKET, TENSIONER HOLE .................... 3 GASKET, EX. PIPE .................................... 3 GASKET, MUFFLER .................................. 3 WASHER, SEALING (6MM)........................ 3 WASHER, SEALING (6.5MM) .................... 3 RUBBER, SETTING .................................... 3 O-RING (16X2.1) ........................................ 3

-------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------

1 1 1 4 1 4 1 1 1 4 1

06111-MEE-671 12251-MEE-013 12391-MEE-000 12395-MBW-003 14523-MCW-003 18291-MN4-920 18391-ML0-003 90442-397-000 90463-ML7-000 90543-MV9-670 91309-PX4-003

7641111 3780608 7652241 7400401 6079784 6979462 2916997 2540896 0687616 2408680 3699139 3301793

16 12209-KT7-013

JANUARY, 2004

2004 American Honda Motor Co., Inc.

1-35

GASKET KIT B3 =CBR600RR03 4 =CBR600RR04 EOP-2

Ref

Description

Model

Engine Serial Number From To

AREA

QTY

Part Number

H/C

1 GASKET KIT B............................................ 3 GASKET, OIL STRAINER .......................... 3 GASKET, WATER PUMP COVER.............. 3 GASKET, THERMOSTAT CASE ................ 3 WASHER, NEUTRAL .................................. 3 WASHER, SEALING (6.5MM) .................... 3 O-RING (32X1.7) ........................................ 3 O-RING (48.1X3.6) (ARAI) .......................... 3 O-RING (32.95X2.62) (ARAI) ...................... 3 O-RING (3.2X1.1)........................................ 3 O-RING (18X3) (ARAI) ................................ 3 O-RING (24.4X3.1) (ARAI) .......................... 3 O-RING (24.4X3.1)...................................... 3 O-RING (14.7X2.2) (ARAI) .......................... 3 O-RING (14.8X2.2)...................................... 3 O-RING, OIL COOLER................................ 3 O-RING (30MM) .......................................... 3 O-RING (29.7X2.4) (NOK) .......................... 3 WASHER, DRAIN PLUG (12MM)................ 3

-------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------

1 1 1 1 1 6 1 1 1 4 1 1 1 1 1 1 1 1 1

06112-MEE-670 15154-MM5-000 19226-MEE-000 19312-MBW-000 90443-MJ6-000 90463-ML7-000 91301-MEE-003 91301-ML7-003 91302-MB0-013 91305-MCJ-751 91307-KF0-003 91309-425-003 91312-MG7-003 91313-MB0-003 91313-MG7-004 91354-MCT-003 91356-425-003 91356-425-005 94109-12000

7590946 2547255 7401813 6082283 2544856 2408680 7405756 2408805 1435114 7002074 1761766 1113422 2618221 1260868 3353620 6962476 1718485 1702943 0171868

1-36

2004 American Honda Motor Co., Inc.

JANUARY, 2004

1-D2

FRAME SECTION Chapter Table of ContentsPage Title HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HANDLE LEVER SWITCH CABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FR. BRAKE MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HANDLE PIPE TOP BRIDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STEERING STEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRONT FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRONT BRAKE CALIPER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR BRAKE MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR BRAKE CALIPER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR WHEEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUEL TANK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR COWL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AIR CLEANER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AIR INJECTION CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BRAKE PEDAL CHANGE PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWINGARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RR SHOCK ABSORBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR FENDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TURN SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WIRE HARNESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUB HARNESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UPPER COWL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOWER COWL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EVAP CANISTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAUTION LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STRIPE (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STRIPE (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grid 1-E1 1-E1 1-E2 1-E3 1-E4 1-E5 1-E5 1-E6 1-E7 1-E7 1-E8 1-E9 1-E10 1-E11 1-E12 1-E13 1-E14 1-E14 1-E15 1-E16 1-F1 1-F2 1-F3 1-F4 1-F5 1-F6 1-F6 1-F7 1-F8 1-F9 1-F9 1-F11 1-F12 1-F13 1-F14 1-F15 1-G1 1-G1 1-G3 Page 2-2 2-3 2-4 2-6 2-8 2-10 2-11 2-12 2-14 2-15 2-17 2-19 2-20 2-22 2-25 2-26 2-28 2-29 2-30 2-33 2-35 2-37 2-38 2-40 2-42 2-44 2-45 2-46 2-48 2-50 2-51 2-54 2-56 2-58 2-60 2-63 2-66 2-67 2-70

JANUARY, 2004

2004 American Honda Motor Co., Inc.

2-1

HEADLIGHT

MEE4F0100B 3 =CBR600RR03 4 =CBR600RR04 F-1

Ref

Description

Model

Frame Serial Number From To

AREA

QTY

Part Number

H/C

1 HEADLIGHT ASSY. .................................... 3 4 -------- -------2 HEADLIGHT UNIT ...................................... 3 4 -------- -------3 STAY, RELAY.............................................. 3 4 -------- -------4 STAY, BANK ANGLE SENSOR .................. 3 4 -------- -------5 COVER, RUBBER ...................................... 3 4 -------- -------6 SOCKET, HEADLIGHT .............................. 3 4 -------- -------7 SOCKET...................................................... 3 4 -------- -------8 BULB (12V5W) (ECE) (STANLEY).............. 3 4 -------- -------9 BULB, HEADLIGHT (12V55W) (H7)............ 3 4 -------- -------10 SCREW-WASHER (5X25) .......................... 3 4 -------- -------11 SCREW-WASHER (5X30) .......................... 3 4 -------- -------12 SCREW-WASHER (5X20) .......................... 3 4 -------- -------13 SCREW-WASHER (5X25) .......................... 3 4 -------- -------14 SCREW, TAPPING (4X16).......................... 3 4 -------- -------15 SCREW, TAPPING (4X12).......................... 3 4 -------- -------16 NUT, FLANGE (5MM).................................. 3 4 -------- -------17 LENS, POSITION LIGHT ............................ 3 4 -------- -------18 GASKET, SEAL .......................................... 3 4 -------- -------2-2 2004 American Honda Motor Co., Inc. JANUARY, 2004

1 1 1 1 2 2 1 1 2 1 2 2 2 2 1 2 1 1

33100-MEE-671 33102-MEE-671 33105-MEE-000 33106-MEE-010 33112-KPB-003 33130-MAT-611 33140-MEE-003 33301-SA0-741 34901-MAT-611 93891-05025-07 93891-05030-07 93894-05020-08 93894-05025-07 93901-344J0 93903-34380 94050-05070 33181-MEE-641 33184-MEE-641

7402605 7402613 7402621 7402639 6654008 5214309 7446644 3230877 5214457 1089622 0743047 0995936 3226735 7405772 0737999 3062031 7652282 76522901-E1

METER

MEE3F0200 3 =CBR600RR03 4 =CBR600RR04 F-2

Ref

Description

Model

Frame Serial Number From To

AREA

QTY

Part Number

H/C

1 METER ASSY., COMBINATION (MPH/ KPH)........................................................ 3 4 -------- -------2 METER ASSY., SPEED & TACHO & FUEL 3 4 -------- -------3 CASE ASSY. (LOWER) .............................. 3 4 -------- -------CASE (LOWER) .......................................... 4 -------- -------4 RUBBER, METER CUSHION...................... 3 4 -------- -------5 CASE ASSY. (UPPER)................................ 3 4 -------- -------6 SCREW, TAPPING (3X16).......................... 3 4 -------- -------7 SCREW, TAPPING...................................... 3 4 -------- -------8 WASHER, PLAIN (5MM) ............................ 3 4 -------- --------

1 1 1 1 3 1 8 3 3

37100-MEE-672 37110-MEE-671 37620-MEE-701 37130-MEE-641 37215-MA6-008 37610-MEE-641 93903-22480 93913-25480 94103-05700

7446685 7402902 7593106 7402910 2409894 7402936 1776558 4546917 0692491

JANUARY, 2004

2004 American Honda Motor Co., Inc.

2-3

HANDLE LEVER SWITCH CABLE

MEE3F0300C 3 =CBR600RR03 4 =CBR600RR04 F-3

Ref

Description

Model

Frame Serial Number From To

AREA

QTY

Part Number

H/C

1 CABLE A, THROTTLE ................................ 3 4 -------- -------2 CABLE B, THROTTLE ................................ 3 4 -------- -------3 CABLE, CLUTCH ........................................ 3 CABLE, CLUTCH ........................................ 4 -------- --------------- --------

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

17910-MEE-000 17920-MEE-000 22870-MEE-000 22870-MEE-010 35130-MEE-640 35200-MEE-670 53140-MCF-000 53165-MY9-890 53166-MY9-890 53182-MEE-000 53192-MEE-000 90122-MEE-000 90301-MCJ-750 90321-MEE-000 90672-SA0-003 93892-05035-07 93892-05045-07 93982-05020-07

7401508 7401516 7402084 7611627 7402803 7402829 6430151 5215371 5215389 7403918 7403926 7405574 7002835 7405665 1170653 0692681 0692699 61283261-E2

4 SWITCH ASSY., STARTER KILL................ 3 4 -------- -------5 SWITCH ASSY., TURN SIGNAL ................ 3 4 -------- -------6 GRIP ASSY., THROTTLE .......................... 3 4 -------- -------7 GRIP, R. HANDLE ...................................... 3 4 -------- -------8 GRIP, L. HANDLE ...................................... 3 4 -------- -------9 LEVER, L. HANDLE .................................... 3 4 -------- -------10 BOLT, WIRE ADJUSTING .......................... 3 4 -------- -------11 BOLT, LEVER PIVOT.................................. 3 4 -------- -------12 NUT, U (6MM) ............................................ 3 4 -------- -------13 NUT, FIXING .............................................. 3 4 -------- -------14 STRAP, CABLE (118MM) *NH1L* (BLACK) 3 4 -------- -------15 SCREW-WASHER (5X35) .......................... 3 4 -------- -------16 SCREW-WASHER (5X45) .......................... 3 4 -------- -------17 SCREW-WASHER (5X20) .......................... 3 4 -------- -------2-4 2004 American Honda Motor Co., Inc. JANUARY, 2004

HANDLE LEVER SWITCH CABLE3 =CBR600RR03 4 =CBR600RR04 F-3

Ref

Description

Model

Frame Serial Number From To

AREA

QTY

Part Number

H/C

18 SCREW-WASHER (5X25) .......................... 3 4 -------- -------19 BOLT, FLANGE (6X20) .............................. 3 4 -------- -------20 SWITCH SET, CLUTCH.............................. 3 4 -------- -------21 BRACKET SET, CLUTCH LEVER .............. 3 4 -------- --------

1 1 1 1

93982-05025-07 96001-06020-07 35335-MCJ-750 53195-MEE-000

6128334 2479624 7002421 7543838

JANUARY, 2004

2004 American Honda Motor Co., Inc.

2-5

FR. BRAKE MASTER CYLINDER

MEE3F0400A 3 =CBR600RR03 4 =CBR600RR04 F-4

Ref

Description

Model

Frame Serial Number From To

AREA

QTY

Part Number

H/C

1 SWITCH ASSY., FR. STOP ........................ 3 4 -------- -------2 HOSE, FR. BRAKE...................................... 3 4 -------- -------3 CLAMP B, BRAKE HOSE............................ 3 4 -------- -------4 CLAMP, BRAKE HOSE .............................. 3 4 -------- -------5 BOOT .......................................................... 3 4 -------- -------6 MASTER CYLINDER SUB-ASSY., FR. ...... 3 4 -------- -------7 PROTECTOR .............................................. 3 4 -------- -------8 CAP, MASTER CYLINDER (NISSIN).......... 3 4 -------- -------9 HOLDER, MASTER CYLINDER.................. 3 4 -------- -------10 PLATE, DIAPHRAGM (NISSIN) .................. 3 4 -------- -------11 DIAPHRAGM (NISSIN)................................ 3 4 -------- -------12 FLOAT, FR. MASTER CYLINDER (NISSIN) 3 4 -------- -------13 MASTER CYLINDER SET .......................... 3 4 -------- -------14 LEVER ASSY., R. HANDLE ........................ 3 4 -------- -------15 BOLT, FLANGE (6X22) .............................. 3 4 -------- -------16 BOLT, HANDLE LEVER.............................. 3 4 -------- -------17 BOLT, OIL (10X22)...................................... 3 4 -------- -------18 NUT, CAP (6MM) ........................................ 3 4 -------- -------2-6 2004 American Honda Motor Co., Inc. JANUARY, 2004

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 3 1

35340-MM5-600 45125-MEE-013 45156-MEE-010 45157-MEE-000 45504-MCF-006 45510-MEE-006 45512-MA6-006 45513-MM5-016 45517-166-006 45518-MM5-006 45520-MM5-006 45523-MN5-006 45530-MCJ-751 53170-MEE-006 90101-MBZ-G00 90114-MCF-006 90145-MS9-612 90201-415-000

2542421 7403272 7403298 7403306 6395768 7403322 1235688 7088354 1082338 2550325 2550333 2820942 7000508 7403900 7352438 6397665 5369418 06707291-E3

FR. BRAKE MASTER CYLINDER3 =CBR600RR03 4 =CBR600RR04 F-4

Ref

Description

Model

Frame Serial Number From To

AREA

QTY

Part Number

H/C

19 WASHER, OIL BOLT .................................. 3 4 -------- -------20 CIRCLIP ...................................................... 3 4 -------- -------21 SCREW, FLAT (4X12) ................................ 3 4 -------- -------SCREW, FLAT (4X12) ................................ 3 4 -------- -------22 SCREW-WASHER (4X12) .......................... 3 4 -------- -------SCREW-WASHER (4X12) .......................... 3 4 -------- -------23 BOLT, FLANGE (6X12) .............................. 3 4 -------- -------24 BOLT, FLANGE (6X25) .....................