high-performance residential doorshevey.co.uk/downloads/doorsbrochure.pdf · our high performance...

HIGH-PERFORMANCE RESIDENTIAL DOORSDOORS


2

Company History

Reliable Reputation

With many years experience in the specification, design and manufacture of complete doorsets, Birtley Building Products stands at the forefront of technological advance and innovation.

We work nationally and locally with Local Authorities, Registered Social Landlords, Contractors and Housebuilders, providing added value to their door programmes.

Consistent Quality

Quality is paramount at Birtley, we are a founder member of the Association of Composite Door Manufacturers (ACDM) and operate strict quality standards and hold Secured By Design accreditation on all relevant ranges of doors.

Investment in manufacturing technology continues to underpin Birtley’s commitment to the UK, and to ensure that the door market range maintains its leading position when measured by quality, performance, durability, design and cost-effectiveness.

At the heart of Birtley’s door production today is an all-new, fully automated computer controlled manufacturing line. This maintains a consistent, precision quality door while achieving extraordinary levels of output.

Service Commitments

We invest in our team of people, who take pride in ensuring we offer the best products and service to our clients in line with the latest Health and Safety, environmental guidelines, quality standards and Building Regulations.

The Birtley range of residential doors has been created to offer you a beautiful door that will compliment both refurbishment and new build properties. Our high performance doors performin looks, strength, insulation, low maintenance and are resistant to the rigours of the British climate.

Environmental Preservation

Birtley use recycled materials wherever possible throughout the production process. We fully recognise the important contribution that we can make to the preservation and restoration of the environment. Birtley operates in a sustainable manner and minimises its impact on the environment and the communities it operates within.



3

Contents

Company History ...................................2

Contents ..................................................3

Customer Support Service ..................4

Accreditations .........................................5

Online Door Selector .............................5

Grp Doors ..........................................6

Classic GRP Door Range ......................8

Contemporary GRP Door Range ......10

GRP ‘Secured by Design’ Range ......12

steel Doors .......................................14

Classic Steel Door Range ...................14

Contemporary Steel Door Range .....15

Steel ‘Secured by Design’ Range ......16

French Doors .......................................18

Commodity Grp Doors .............20

FD30 Fire Doors .............................21

Decorative Glazing ..............................22

Door Hardware ....................................26

Door Frame Options ...........................28

Handing ................................................29

Brickwork Opening Sizes ...................29

Typical Threshold Layouts .................30

Installation & Maintenance .................32

Door Specification ...............................34

Enquiry / Order Form ..........................35

COM

pAny

HIS

TORy

/ C

OnTe

nTS

4

Customersupport serviCeBirtley takes pride in its customer support excellence.

Our dedicated customer service team ensure all enquiries and quotation requests are dealt with quickly and accurately and has the support of a number of fi eld based technicians providing an excellent after sales service, such as fi tting advice, site demonstrations and training.

All of our departments are structured to ensure customers receive the best service from quotation through to delivery.

Our customer friendly on-line ordering system enables the client to simply and quickly specify and customise the products available to their exact requirements.

• Modern and effi cient manufacturing

• Fully accredited

• Comprehensive technical support

• Wide choice of styles and designs

• Friendly and experienced support team

• Part of Hill & Smith Holdings plc

5

PAS23-1:1999 / PAS24:1:2007Achieving the standard.

During 1999, pAS23-1:1999 and pAS24:1:2007 door standards were issued by the BSI as methods of testing and assessing the general performance and enhanced security performance requirements of single leaf, external door assemblies to dwellings. All Birtley Secured by Design door sets are third party accredited by BSI.

aCCreDitations

Secured byDesign

Secured By Design waslaunched as a police initiative.

local authorities and Registered Social landlords alike are increasingly adopting the initiative and requesting Secured by Design licenced products for most new build and refurbishment projects.

The Birtley Secured by Design ranges of residential door sets boast certifi cation and are manufactured to meet all standards for refurbishment and new builds including mobility access requirements.

Start...

Use the Birtley Door Selector to configure your choice of door type, colour, glazing, ironmongery, etc.

DOORSELECTOR DDSSSSSSSSSSSSE

DesiGn your oWn Door!Simply log on to Birtley-building.co.uk and click on Door Selector.If you require any further assistance call our Customer Support Team who are always on hand to help.

British StandardsBirtley Building products ltd is BSI registered and is fully committed to the ISO9001:2008 quality management system, with the focus on continual improvement to ensure Birtley Building products proactively manages the organisation with customer needs in mind.

Associationof CompositeDoor Manufacturers

By setting minimum standards of product performance as an essential requirement for membership, the Association of Composite Door Manufacturers is establishing a quality expectation that can be relied upon from its member companies.

As one of the original pioneers, main suppliers and market leaders of this product concept, Birtley is determined to meet the highest standards of this innovative product.

CUST

OMeR

SUp

pORT

SeR

VICe

/ A

CCRe

DITA

TIOn

S /

DOO

R Se

leCT

OR

NHBCAll Birtley door sets meet the requirements of the nHBC (national House-Building Council) for new home developments.

FS 13890

KM547188

6

Our high performance GRP composite door combines superior traditional wood aesthetics with low maintenance technology. GRP doors will not warp, crack, splinter, dent or rust, yet retain the warmth and traditional look of real wood without the disadvantages.

Birtley GRp doors are all constructed by bonding high impact fibreglass (GRp) outer skins to composite rails surrounding an inner core of highly thermally efficient insulating foam (CFC free). The inner core also acts as a superior sound proofing agent.

Birtley GRp doors are low maintenance, all that’s required is an occasional wipe down with a soapy cloth and they will never need painting.

Available in different designs, a choice of attractive colours and a range of decorative glass styles adds to the overall kerb appeal.

Strong through-colour fibre glass facing

Stable timber inner frame

High insulation foam core

Dedicated 70mm reinforced pVCu frame

Slim, low step over aluminium threshold with twin seals

Weather tested to BS6375

GRP Door Construction

Grp Doors

7

GRp

DOOR

S

WHy CHoose Grp?

Aethestically Pleasing

• Authentic woodgrain effect GRP leaf

• High definition panel

• Through colour

• Low maintenance ensures quality is retained

Superior Quality

• GRP won’t warp, crack, splinter or dent

• High resistance to impact

• Improved edge detailing technology

• Better insulation than timber or PVCu

• 10 year guarantee

Security

• Tested to PAS23/24 and Secured by Design

• We offer a large range of hardware and

furniture to ensure home security

Flexibility

• Classic or contemporary styles

• Choice of colours

• Sidelights available

• Decorative glazing options

• Frame options

• Door widths and heights are trimmable

8

Door SelectorConfigure your door online at:

www.birtley-building.co.uk/doorselector

ClassiC Grp Door ranGe Birtley’s Classic GRP door range comprises many variations that incorporate a traditional panelled door styling.

Classic GRp doors are available in a range of colour options. *Hardwick door available in white only.

A set of matching sidelight styles are available.

Glazing Options

For a full range of glazing options to complement our Classic door styles, please see pages 22-25.

9

Classic Grp Door Styles

Classic Grp Sidelights 350mm wide

Cuthbert

Arundel

Alnwick

Barnard

Bede

Beeston

Amble

Bamburgh

Lindisfarne

Aydon

Hardwick*

Brough

Warkworth

Chillingham

GRPSL6GRPSL4GRPSL10GRPSL2GRPSL1 GRPSL5

Classic Grp Colour Options

Classic GRP composite doors from Birtley are available in a grained effect leaf and are available in colours shown below* - all with a white internal finish.

White

Green

Blue

Rosewood

Red

Cherrywood

Black

Colours shownfor guidance

purposes only

ClAS

SIC

GRp

DOOR

RAn

Ge

10



Contemporary Grp Door ranGe Birtley’s Contemporary GRP door range comprises numerous variations that provide modern door style options.

*GRp Contemporary doors are available in a range of colour options. All flush GRp panels are available in white only. yarmouth, lincoln, Thirlstane, Tynemouth and newcastle also available in white only.

Glazing Options

For a full range of glazing options to complement our Contemporary door styles, please see pages 22-25.

11

Contemporary Grp Door Styles

Camber Carlisle Corfe Dartmouth Deal Dover Dunster Donnington

Framlingham Farnham Guildford Hever Kenilworth Leeds Lewes Dunstanburgh

Durham Edlingham Raby Norham Roxburgh Penrith Richmond Whitburn

Yarmouth* Lincoln* Longtown Lumley Pickering Etal Jedburgh Bothal

Thirlstane*

Contemporary Grp Colour Options

Contemporary GRP composite doors from Birtley are availablein a grained effect leaf and are available in colours shownbelow* - all with a white internal finish.

White Blue Red Green Black


purposes only

COnT

eMpO

RARy

GRp

DOO

R RA

nGe

Tynemouth* Newcastle*

12

sBD Classic Grp Door Styles

Cuthbert Alnwick Bede Amble

Lindisfarne Hardwick* Warkworth

Arundel Beeston Bamburgh

Aydon Brough Chillingham

sBD Classic Grp Colour Options

Classic GRP composite doors from Birtley are available in a grained effect leaf and are available in colours shown below* - all with a white internal finish.

White GreenBlue RosewoodRed CherrywoodBlack


purposes only

Grp ‘seCureD By DesiGn’ ranGe Birtley’s GRP Secured by Design range has all the visual appeal and construction technology of our standard GRP doors but with the added benefits of official Police security certification.

This selection of classic and contemporary styles, available in a range of colours, meet the higher levels of security for extra peace of mind. *All flush GRp panels are available in white only. Hardwick, yarmouth, lincoln, Thirlstane, Tynemouth and newcastle also available in white only.

Glazing Options

For a full range of glazing options to complement our GRp Secured by Design range, please see pages 22-25.

13

sBD Contemporary Grp Door Styles

Camber Carlisle Corfe Dartmouth Deal Dover Dunster Framlingham Farnham

Guildford Hever Kenilworth Leeds Lewes

Penrith

Whitburn

Yarmouth* Lincoln*

sBD Contemporary Grp Colour Options

Contemporary GRP composite doors from Birtley are available in a grained effect leaf and are available in colours shown below* - all with a white internal finish.

White Blue Red Green Black


purposes only

GRp

SeCU

ReD

By D

eSIG

n DO

OR R

AnGe

Dunstanburgh Durham Edlingham Raby

Norham Roxburgh Richmond Longtown Lumley Pickering

Etal Jedburgh Bothal Thirlstane* Tynemouth* Newcastle*

14

Timber sub frame

High insulation foam core

Strong steel face

Steel DoorConstruction

steel Doors Low Maintenance Steel Entrance Doors

Birtley steel doors are constructed by coupling two steel skins to a timber subframe, which is then injected with an insulating foam core.

Steel doors from Birtley are supplied with an attractive smooth finish. Birtley smooth steel doors are faced with galvanised steel for strength and durability. Their smooth finish is supplied ready primed and is ideal for gloss painting and will appeal to those who prefer simple elegance in an entrance.

• Choice of high performance steel

entrance doors

• Secured by Design and PAS23/PAS24

tested with third party accreditation

• Environmental commitment

• Third party accredited by BSI


Birtley’s range of residential steel doors has been created to perform in looks, strength, low maintenance and weather resistance. Birtley has the expertise to ensure specification, design and manufacture of complete doorsets exceeds the expectations of the client.

Glazing Options

For a full range of glazing options to complement our Steel Door range, please see pages 22-25



BD1 BD2 BD3 BD4

BD5 BD6 BD7 BD8

Classic steel Door Styles

BD9 BD10 BD11

15

STee

l DO

ORS

- Cl

ASSI

C An

D CO

nTeM

pORA

Ry R

AnGe

S

BD12 BD13 BD17 BD18 BD19 BD20 BD21 BD23BD22

BD24 BD25 BD26 BD27 BD28 BD29 BD30 BD31 BD32

BD33 BD34 BD35 BD36 BD37 BD38 BD39 BD40 BD41

BD16BD15

BD43 BD44 BD45 BD46

BD47 BD48 BD49 BD50 BD51

Contemporary steel Door Styles

SL1 SL2 SL10 SL4 SL6 SL5

steel sidelights 350mm wide

BD14 BD42

16

steel ‘seCureD By DesiGn’ ranGe Birtley’s steel Secured by Design range has all the visual appeal and construction technology of our standard steel doors but with the added benefits of official Police security certification.

This selection of classic and contemporary styles, supplied ready primed for gloss painting, meets the higher levels of security for extra peace of mind.

Glazing Options

For a full range of glazing options to complement our Steel Secured by Design range, please see pages 22-25.

sBD Classic steelDoor Styles

BD1 BD2 BD3 BD4

BD5 BD6 BD7 BD8

BD9 BD10 BD11

17

sBD Contemporary steel Door Styles

BD12 BD13 BD17 BD18 BD19 BD22 BD23 BD24

BD25 BD26 BD27 BD28 BD29 BD31 BD32 BD33

BD34 BD35 BD38 BD39 BD40 BD41

BD42 BD43

STee

l Se

CURe

D By

DeS

IGn

DOOR

RAn

Ge

BD48 BD49 BD50 BD51

BD14 BD15

BD44 BD45 BD46

BD47

BD16

18

FrenCH Doors The benefits of High Performance Steel Doors are now available as hinged patio doors, also known as French Doors, allowing you to add a continental flavour to your home and providing easy access to a patio or garden.

Made from smooth steel skins, Birtley French Doors are available in a variety of sizes and with a choice of clear glazing or Birtley internal mini blinds*, where the blind is incorporated into the glazing unit and never needs dusting.

• Supplied pre-fitted in an outward opening

timber frame (with hardwood cill) complete

with bright zinc or yellow passivated hinges

with the option of in-built ‘trickle vents’ for

easy ventilation and to prevent the build up

of condensation

• 3 point locking system and 3 keys supplied

as standard

• Available in a choice of brass, silver, chrome

or white handles

• All round weathersealing, threshold cill and

internal and external centre bars for complete

protection against the elements

• Choice of clear glazing or glazing with internal

mini blinds*. Both glazing options are 24mm

thick double glazed, complementing the

performance of the door panel

19

All doors come with the option of clear glazing and mini blinds.

All 3 point locking systems are available with a choice of white, brass, silver or chrome handles.

*Mini blinds could be subject to a long lead time.

note all sizes are for a pair of panels.

All sizes in mm.

A Birtley French Door will complement virtually any home.

Height Width1981 1100






French Door Styles

FRen

CH D

OORS

20

CommoDity Grp Doors

Birtley’s range of Commodity GRP doors are an ideal low maintenance alternative to timber, guaranteed not to warp, rot or twist and offer a durable thermal efficient entrance to any house.

Birtley Commodity GRp Doors carry all the benefits of our premium GRp door.


• Primed 2mm thick grained GRP skin

• Combination of engineered hardwood,

PVC and LVL stiles and rails

• Filled with polyurethane (GWP 0.01)

• Ready for site painting with water or oil based

exterior paint (no need to sand or prime)

• With over 20 years experience with a

reputation to match

• Rapid turnaround

• Dedicated in-house support team

• Flexible approach to high security

hardware and furniture

• Specialist expertise in both new build

and social housing markets

• Environmental commitment

CBD1 CBD2 CBD3 CBD4

CBD5 CBD6 CBD7 CBD9CBD8

The edges on Commodity GRp doors should be coated to suit customers’ requirements prior to installation such as undercoat, gloss, varnish, etc.

Some size restrictions may apply, please check with sales office.CBD4, CBD5, CBD6 and CBD10 will have cross grain.

CBD10 CBD11 CBD16

CBD42 CBD43 CBD44 CBD45

CBD15

CBD46

CBD47 CBD48 CBD49 CBD50 CBD51

CBD14

21

FD30 FireDoorsBirtley Fire Doors

Birtley fire doors are available in steel and GRp and are fully tested to the 30 minute rating.

Benefits:

• FD30 rated suitable for new build properties• Intumescent, smoke and acoustic seals• Compliance with Building Regulation

requirements• Fire doors can be supplied complete with an

approved overhead door closer to BS EN 1154• Fireproof letterplate• Secure and durable• No warping or twisting• Easy to fit• Low maintenance

COM

MOD

ITy

GRp

DOOR

S /

FD3

0 FI

Re D

OORS

CuthbertFD30

LindisfarneFD30

White Grp Fire Door Styles

Primed steel Fire Door Styles

BD13FD30 BD14FD30BD1FD30

22

DeCorative GlazinG

Birtley provides an extensive selection of distinctive glass designs for our range of high performance GRP and Steel doors.

Birtley use 4mm toughened glass externally as standard (6.4mm laminated for Secured by Design) and 4mm toughened glass internally, providing 26mm double glazing units in a choice of styles, to complement any property.

• All standard glazing units are manufactured

in accordance with British Standards

• All double glazed units are 26mm thick

with bronze spacer as standard

• Choice of decorative, clear or obscure

glass designs

economy Range

Detail elements available in blue, red, green, white and clear to complement door colour.Sidelights also available.

Regency

Firenze Ferrara

23

DeCO

RATI

Ve G

lAzI

nG -

eCO

nOM

y RA

nGe,

MID

Dle

RAnG

e, p

RIVA

Cy G

lASS

Consult the website or contact the sales office to discuss glazing

options for your chosen door styles.

*not available forSecured by design

Other options availableon request

107-411 Chrome/Brass Simplicity

Avant*Autumn

Cotswold

Flemish

Stippolyte

Tripoli*

middle Rangeprivacy glass


24

DeCorative GlazinGContemporary Range

*Only available in lindisfarne and BD7 door styles

Grassmere*

Windermere*

Bassenthwaite

Buttermere

25

DeCO

RATI

Ve G

lAzI

nG -

COn

TeM

pORA

Ry

Creating contemporary decorative designs with the insertion of Multi-Faceted Bevels, Custom Bevelling, Faceted polished Glass Jewels and Fused Glass Tiles to give an aesthetically pleasing result.

Coniston

Derwent

Ennerdale

Rydal

Consult the website orcontact the sales office todiscuss glazing options foryour chosen door styles.


26

Door HarDWareWe offer a range of hardware and furniture to ensure homes are secure, such as 180 degree eye viewer, security chain and sleeved letter plate in a choice of brass, satin or chrome. All our lock keeps and hinge fixings utilise twin fast screws and our high security loose pin hinges feature integral hinge bolts.

Importantly our Secured by Design approved multi point locking system provides entry with a latch withdrawal using a thumb turn rather than a lever, featuring pick resistance and anti drill cylinders accredited to BS 1303 Grade 3, complete with 3 keys.

multipoint Locks

• Fully tested to comply with Secured by Design standards• Incorporates cylinder guard on Secured by Design door sets• Nightlatch facility available• 6 pin anti drill & pick cylinder used as standard• 45mm back set reduces risk of catching knuckles• 3 deadbolts and locking latch• Supported by a full range of furniture including Brass/Chrome

and hardwearing Aluminium

5 lever mortice Locks

• All made to British Standard BS3621• ABI Approved• Anti drill plates• Supported by a full range of furniture including PVD

and designer styles• Pick resistant• 1000+ differs• Only sourced from recognised quality manufacturers

All locks are covered by a two year mechanical warranty

Door Closers

• Silver / GE Gold• Selectable power size door closer, EN2/3/4• Non handed and universal• Adjustable closing and latching speed• Parallel arm bracket included• Tested, Approved and CE Marked to BS EN1154

nightlatches

Birtley can cover the complete spectrum of nightlatches to suit all budgets. Range includes nightlatches to BS3621 double locking & value nightlatches. Mortice nightlatch available for communal doors.

27

DOOR

HAR

DWAR

e

Door Knockers

5 LeverMorticeLocks

Thumbturns

MultipointLocks

Nightlatches

Eyeviewers

Lever FurnitureHandles

Letterplates

Numerals Cylinders

Chains Security Bolts

28

Almost any size of doorset can be supplied to your requirements and we have a complete range of door frames, cills and thresholds to suit most applications.

Birtley offers a range of materials to suit particular requirements and budgets. Choice of timber, pVCu and ecoframe.

As you would expect Birtley takes its environmental policy very seriously and all timber is obtained from FSC certified forests.

The frames can be supplied in most combinations, please ask for your desired design.

Fanlight Sidelight Double Sidelight

Door Frame options

Cill detailsTimber145mm projection at 45mm or 23mm thick.15mm thick timber stub cill used for fire doors.PVCu85mm, 125mm, 155mm or 180mm projection at 30mm thick.

Timber

PVCu

Ecoframe

29

DOOR

FRA

MeS

/ H

AnDI

nG

/ BR

ICKW

ORK

Open

InG

SIze

S

BriCKWorK openinG sizes for Door FramesBrickwork opening sizes are for a guide only, dependant on threshold choice. Steel door widths shown, GRP door widths from 750mm-914mm.

Standard sizes with 45mm Cill - Timber

Door Size Overall Frame SizeRecommendedBrick Opening

W H W H W H

762 1981 848 2090 856 2100

807 1981 893 2090 901 2100

838 1981 924 2090 932 2100

863 1981 949 2090 957 2100

914 1981 1000 2090 1008 2100

Standard sizes with 23mm Cill - Timber


W H W H W H

762 2000 848 2092 856 2100

807 2000 893 2092 901 2100

838 2000 924 2092 932 2100

863 2000 949 2092 957 2100

914 2000 1000 2092 1008 2100

Standard Goalpost Frame - Timber


W H W H W H

762 2013 848 2077 856 2087

807 2013 893 2077 901 2087

838 2013 924 2077 932 2087

863 2013 949 2077 957 2087

914 2013 1000 2077 1008 2087

Standard PVCu Frame - with 30mm Cill


W H W H W H

762 2013 868 2107 878 2117

807 2013 913 2107 923 2117

838 2013 944 2107 954 2117

863 2013 969 2107 979 2117

914 2013 1020 2107 1030 2117

All Timber frames fitted with Aquamac 89 white weatherseal as standard.

HanDinGWhen determining handing, doors are viewed from outside.

Left hand in swingHinges on left opens inwards

Left hand out swingHinges on left opens outwards

Right hand out swingHinges on right opens outwards

Right hand in swingHinges on right opens inwards

30

The Building Regulations Approved Document M

In order to comply with Building Regulations our thresholds can meet the following:

Low Threshold / Wheelchair Access Thresholds

The regulation requires that a wheelchair must not have to negotiate a vertical step of more than 15mm.

This does not necessarily mean that a threshold must be less than 15mm in overall height. The threshold may be higher as long as it incorporates a ramped section of less than 15º angle. Compliance to part M is dependant on the design of the threshold and the installation method.

Disabled Access Opening Requirements Approved Document M

Minimum clear opening of 775mm width for a standard dwelling doorset.

pVCu Frame: 944mm wide with 838mm door leafTimber Frame: 924mm wide with 838mm door leaf

Lifetime Homes

Minimum clear opening of 800mm width for a standard dwelling doorset.

pVCu Frame: 969mm wide with 863mm door leafTimber Frame: 944mm wide with 863mm door leaf

Birtley Doors offer a range of threshold options to match frames and comply with latest building regulations. The most common versions are shown opposite.

low profile thresholds are now common place and our range includes these innovations.

typiCal tHresHolD layouts

31

Stormguard MultifinBirtley exclusive product. part M compliant.

Stormguard BrydaleFor inward opening doors.

Stormguard Slimline

Profile 22part M compliant (for pVCu frames).

Exitex MDS140part M compliant.

TypI

CAl

THRe

SHOl

D lA

yOUT

S

installation & maintenanCe

32

Install Door Assembly into Existing Opening

• ensure opening is the correct size (nominal 10mm larger than frame), square and plumb and the structural cill is level.

• Maintain any damp proof membrane/course below door opening.

• Apply sealant to the floor slab and to the underside of the cill or threshold (where applicable).

• Centre the assembly in the opening, recessing the frame from the facade as required.

• With the hinge side of the threshold or the hinge jamb supported on a packer if necessary, place full depth non-compressible packers between the wall and the jambs at hinge and keep locations, making sure the assembly is square, plumb and the jambs are held rigidly.

• Fix the hinge jamb to the wall at the maximum vertical spacing shown (Frame Fixings 7.5mm x 100-120mm are recommended for masonry). Secure at top and bottom fixing first.

• ensure fixings are located into masonry units or timber framing. Full depth non-compressible packers must be used at fixing positions to prevent distortion of frames.

• Cavity battens on timber frame buildings must provide adequate structural support to door frames.

• Re-check that the frame is plumb and square and adjust the packers between the lock jamb and the wall if necessary.

• Starting at the bottom, fix the lock jamb to the wall through the rebate.

• After fixing at the bottom, check that the frame has not twisted by trying the door for contact with the compression weather-strip. Adjust jamb position if required. Fix at remaining positions.

• ensure underside of cill or threshold is fully supported and sealed.

• For door sets over 1050mm wide the head must be levelled and fixed.

Building-in Door Assembly

• locate assembly and plumb, level and brace with suitable supports.

• Use four framing anchors per jamb at maximum vertical spacing shown to build into adjacent masonry bed joints.

• If door is removed from frame, code paired door and frame for refitting and carefully store door on edge to avoid damaging weather-strip.

• Allow masonry to set before removing braces or opening door.

150-250

150-250

Max 600

Max 600

Max 600

150-250

150-250

Max 600

Max 600

Max 600

33

InST

AllA

TIOn

AnD

MAI

nTen

AnCeWeatherproofing

• Apply sealant to the underside and ends of threshold strip and fix securely to level structure.

• ensure bottom weather-strip seal of door contacts threshold strip.

• Apply a suitable sealant around the perimeter of the door frame.

Lock Adjustment

• The Multipoint lock bolts or hooks are used to draw the door leaf onto the external gaskets thus creating a weather seal.

• The centre keep for the latch should be set to hold the door flush with the inner face of the frame. The keeps for the hooks or dead bolts are then adjusted to hold the door corners flush with the inner face of the frame.

• please note – the hooks or dead bolts of the multipoint lock must be in compression with the inner edge of the pocket keep – failure to ensure this happens WIll allow the door to move away from the sealing gaskets.

• It is important to ensure the Centre Keep for the latch is only set to allow the door to become flush with the inner face of the outer frame and not any tighter as this could cause the door to simulate bowing.

• When the door is closed the hooks of the multipoint lock should be thrown throughout the day. Use of the centre keep only may result in the top and bottom of the door being in unsupported tension and eventually standing proud of the inner face of the frame – this can cause misalignment of bolts with the keeps making engagement of the lock become stiff.

Hardware

• ensure handles and optional chains, knockers and numbers are installed using the fixings provided.

• For nHBC approval use alternative split spindle for the handle assembly.

• Where required rain deflector plates should be fixed to clear thresholds.

Decoration of Unfinished Steel and GRP Doors

• The primer coating of unfinished steel doors should be lightly sanded with fine abrasive paper.

• Clean off all dust and dirt with detergent and water and allow to dry.

• The faces of commodity GRp doors can be painted or stained directly. The bare edges of doors should be primed prior to painting.

• Apply paint to the door and frames in accordance with the paint manufacturer’s instructions. Do not paint the weather-strip.

• ensure the paint is completely dry before closing the door to avoid marking the weather-strip.

• Small dents and scratches can easily be repaired using a fibreglass plastic filler (similar to that used for car body repair) and repainting.

Maintenance

• Fittings on Birtley doors are coated with hardwearing clear lacquer to prevent tarnishing and discolouring.

• To prolong the life of the furniture, glass and paint finish to the door, regular dusting with a soft cloth, supplemented by occasional washing with warm soapy water is recommended. In no circumstances should metal polishes, abrasive cleaners, chemicals or other cleaning solvents be used as this will remove the protective lacquer coating.

• lubricate moving mechanisms with a light oil after installation and at least once a year.

• If door is removed from frame, store on edge to avoid damaging weather-strip.

34

nOTe: As part of our continuous product development we reserve the right to change specifications without notice.Guarantee details available on application.

Grp Door leaF Fibreglass-faced composite door leaf of nominal 44mm thickness Supplied through colour or unfinished ready for painting Hardware and glazing may be pre-fittedFibreglass Facings Fibreglass facings both sides of door:- nominal 2mm thickness Compression moulded to door pattern Grained effect surface finishFinish – Unfinished Grained effect surface finish Accepts most paint types, including: - Oil/solvent based primers, top-coats and stains or varnishes - 2-part automotive systems - Water borne systemsFinish – Through Colour no finishing required Grained effect surface finish UV stable colour options:- White grained, Black grained, Red grained, Blue grained, Green grained, Cherrywood grained and Rosewood grained NOTE: Supplied white inside as standard.Core Insulation Injection filled rigid polyurethane core: - Foamed density: 45 kg/m2 HCFC and CFC free - Ozone Depletion potential (ODp) Rating: zero GWp = 0.01

steel Door leaF Steel-faced composite door leaf of nominal 44mm thickness Supplied pre-primed ready for finishing Hardware and glazing may be pre-fittedSteel Facings Steel facings both sides of door:- - 0.55mm thickness primed - Tolerance to BS en 10143:2006 press formed to door pattern Continuous hot dip zinc coated steel: - BS en 10346:2009 - Grade: DX53D +Z 275 MCFinish – Primed Accepts most paint types, including: - Oil/solvent based primers, top-coats and stains or varnishes - 2-part automotive systems - 100% coating to facingsSub-frame System Softwood timber sub-frame system finger jointed and laminated for stability Butt-joined interlocking construction lock blocks: suitable for 3-point locks (both sides of door) & overhead closersCore Insulation Injection filled rigid polyurethane core: - Foamed density: 46.5kg/m3 HCFC and CFC free – Ozone Depletion potential (ODp) Rating: zero Flammability – meets the requirements of BS 4735:1974 (as amended 1993) GWp less than 3

GlazinG system Cassette glazing system with grained effect Full perimeter closed cell acrylic glazing tape and silicone weather seals Supplied unfinished ready for painting or through colour to match door Most designs accept 26mm thickness double-glazed units to BS en 1279 Glazed units incorporate toughened glass to BS en 12150 or laminated glass to BS en 14449 low-e glass may be supplied

Doorset u-value Maximum doorset U-value: 1.8 W/m2K (WITHOUT low-e glazing)

Door leaF toleranCes on Dimensions Tolerances below are in line with the acceptable limits quoted in the annex D document Leaf size +/- 3mm Thickness +/- 1mm Straightness Max 4mm Twist Max 4mm The above measurements may be exceeded under the action of sunlight and wind pressure but must return to these tolerances once that effect has been removed

pvCu outer Frame Profile 22 70mm PVCu Frame System profile conforming to BS en 12608:2003 Reinforced with RCM (Recycled Composite Material) epDM flipper gasket fixed combination frames available UV stable white through colour Cill or goal-post arrangement: Welded or mechanically fixed joints Add-on and ancillary profiles available Cill size options (30mm high): 85mm; 125mm; 155mm; 180mmPVCu Frame Fittings patented design butt hinge in white powder-coated finish: non-removable stainless steel pin; nylon bushes. Aluminium threshold options in anodised gold or mill finish; compliant with part M of the Building Regulations for England & Wales (subject to installation)

timBer outer Frame 88mm outer-frame size White or brown gasket fitted Hardwood cills in a range of size options to suit installation requirementsIntegral toplight and sidelight combination frames available panel glazed sidelights Direct glazed sidelights & toplights Glazing to nHBC guidelinesTimber Vac Vac treated softwood and hardwoodComponents to BS EN 942:2007 Outer frame: Class J30 Beads/cills: Class J10Timber Frame Fittings loose pin steel butt hinges in bright zinc or yellow passivated finish Aluminium threshold options in anodised

gold or mill finish; compliant with part M of the Building Regulations for England & Wales (subject to installation)

HarDWare 3-Point Multi-Point Locking 3 deadbolt and centre latch 45mm backset euro-profile cylinder; brass or nickel finish with key/key or key/thumbturn 16mm wide faceplate lever-lever or lever-pad Adjustable keep system availableMortice & Rim Locks 5-lever mortice sash-lock or dead-lock

Kite-marked: BS 3621:2007 euro-profile 5-pin cylinder mortice sashlock or deadlock; available kite-marked: BS 3621:2007 with 6-pin antipick/drill/bump cylinder and security escutcheon Rim night latch; brass or chrome plated

Lever Furniture Cast aluminium lever furniture anodised

satin chrome (silver), bright gold and bright chrome finish Solid brass lever furniture

Letterplates Integral weather seals,internal brush-seal

extruded aluminium sprung internal and external flap; anodised gold, satin (silver), bright gold and bright chrome Aperture to BS en 13724:2002

Ancillary Hardware A range of hardware is available,including:

- Brass mortice bolts;steel hinge bolts - Brass urn knocker - 180º viewer: chrome/brass - Brass/chrome plated door chain (See page 26-27)

NOTE: Doors may be fitted with virtually any hardware specification to meet individual requirements (e.g.master keyed)

stanDarDs PAS 23-1:1999 & PAS 24-1:2007 General performance requirements & enhanced security performance requirements for door assemblies Single leaf pVCu outer frame, softwood or

hardwood outer frame doorsets available as tested and passed at UKAS accredited test houses to pAS 23-1:1999 and pAS 24-1:2007 Copies of test reports available on request Must be supplied to specification as tested Fully assembled doorsets must be supplied

Secured by Design Single leaf pVCu outer frame softwood or

hardwood outer frame doorsets available as Secured by Design licenced products Specification as per pAS 23-1:1999 with additional security:-

All DOORS:- - One pane of glass laminated

- locking cylinder to BS en 1303 with anti-pick, anti-drill and antibump - 3-point locking

FROnT DOORS Only:- - Door viewer between 1200 & 1500mm

- Door chain - 3-point lock

Door speCiFiCation

COMPANY NAME: ORDER NUMBER:

ADDRESS: DELIVERYADDRESS:

CONTACT: SITE CONTACT:

TEL No: SITE TEL No:

FAX No: SITE FAX No:

IRONMONGERY REQUIRED: LOCKING MECHANISM REQUIRED:

Letterplate 3 Point Lock

Eye Viewer Communal Entry System

Security Chain

Door Knocker

ADDITIONAL INFORMATION:

DOOR STYLE: GLAZING STYLE: IRONMONGERY FINISH: Mobility Threshold (Y/N) Secured by Design (Y/N)

Door specification

Cill specification

ironmongery specification

tel: (0191) 410 6631 Fax: (0191) 411 2554Copy & Fax BaCK enQuiry / orDer Form

CILL TYPE: PROJECTION: THICKNESS**:

Timber 145mm 45mm 23mm

PVCu 85mm 125mm 155mm 180mm 30mm

**15mm timber stud used for fire doors

nOTe: Customers must ensure the correct specification prior to ordering doors

Frame specification

FRAME TYPE: Timber PVCu Eco FRAME SIZE:

HANDING*: Left Hand Inswing Ring Hand Inswing Left Hand Outswing Right Hand Outswing

*Door viewed from outside property as shown on page 29 of brochure

35

KM547188 FS 13890

Birtley Building Products Ltd,Mary Avenue, Birtley, County Durham, DH3 1JFTelephone: 0191 410 6631 Fax: 0191 411 2554 Email: [email protected] Internet: www.birtley-building.co.uk



Merchant stamp / label

July 2011

high-performance residential doorshevey.co.uk/downloads/doorsbrochure.pdf · our high performance...

Documents