guide for spiral baffle boards spiral baffle boards

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1123 1124 Cooling Components Joints Hoses Cooling Inside of Mold GUIDE FOR SPIRAL BAFFLE BOARDS SPIRAL BAFFLE BOARDS SEPARATE TYPESTRAIGHT TYPECharacteristics of Spiral Baffle Boards Cooling water in spirals can cool down the core more efficiently than those on normal baffle boards. Since it is plastic, rust will not be plugged in the cooling water path. It can be cut (including tip shape) to fit into cooling space. On the other hand, it does not bend easily since it includes glass fiber (Pull strength about 490N/mm 2 {50kgf/mm 2 }). Notes Water leakage sometimes occurs even when the baffle boards are installed according to the recommended dimensions in the below installation hole forming example. Conceivable causes are as follows. Deformation of the mounting board Large distance between the fixing position of the mounting board and the spiral baffle board (The retaining force is reduced.) Random variations between O-rings In such a case, increase the number of fixing points and also seal the periphery of the mounting location using an O-ring, for example. Make the mounting hole somewhat shallower than the recommended value, and perform adjustment using additional forming, for example. Example of Using Spiral Baffle Boards Example of Installation Hole Addition (Recommended value) WRCAN WRCTN OUT IN Separate type (WRCANWRCTN) Heat flow Section B Section A The position of cooling water path WRCBN IN OUT Straight type (WRCBN) Heat flow tapered screw plug Section C The position of cooling water path WRCCN IN OUT Straight type (WRCCN) Heat flow Section A The position of cooling water path tapered screw plug Install partition section of WRCTN in vertical direction against cooling space. (refer to section A) Install partition sections of WRCAN and WRCTN in identical direction. (refer to section B) Install WRCBN in vertical direction against cooling water. (refer to section C) Install plate section (section A) of WRCCN in vertical direction against cooling water. (refer to section A) V Cooling effect declines if it is not in vertical direction against cooling water. ±0.05 OUT IN ±0.1 B D2±0.1 L D A D2±0.1 D 0 0.05 0.05 0 0.05 0 Separate type (WRCAN/WRCTN) D 0 0.05 Straight type (WRCBN) D 0 0.05 Straight type (WRCCN) Part Number Addition method Type D D2 A WRCAN 8 15 4.2 10 18 12 22 16 25 20 30 25 35 Part Number Addition method Type D D2 B WRCTN 8 15 4.5 10 18 12 22 16 25 20 30 25 35 Part Number Recommended tapered screw plugs Type D WRCBN 8 MSWT1(PT1/8) 10 MSWT2(PT1/4) 12 MSWT3(PT3/8) 16 MSWT4(PT1/2) 20 MSWT6(PT3/4) 25 MSWT6(PT3/4) Part Number Recommended tapered screw plug Type D WRCCN 8 MSWT1(PT1/8) 10 MSWT2(PT1/4) 12 MSWT3(PT3/8) 16 MSWT4(PT1/2) 20 MSWT6(PT3/4) 25 MSWT6(PT3/4) Separate type Straight type R PA6 (Nylon) 30% Glass Fiber R PA6 (Nylon) 30% Glass Fiber WRCAN (Baffle boards) WRCTN (Partition plates for WRCAN) WRCBN WRCCN V Use it with WRCAN as a set. T D1 0.4 0 D2 H 0.15 0 D R P L ±0.1 4 O-ring Baffle boards Section A Section A details 0 0.15 D 4.4 D3 ±0.1 0.4 0 D2 T ±0.15 L O-ring Partition plate H P L 0 0.15 D R H P L 0 0.15 D R A T Item Components R No. of pieces Baffle boards PA6 (Nylon) 30% Glass Fiber 1 O-rings Fluoric rubber 1 Item Components R No. of pieces Partition plate PA6 (Nylon) 30% Glass Fiber 1 O-rings Fluoric rubber 2 Part Number L A WRCAN 16 200 WRCCN 20 100 A42 Separate Type D1 D2 T R H P Components O-rings Part Number L Selection U/Price 19 Type D L100 L200 L300 L400 8 15 1.5 2 2 20 P10 WRCAN (Baffle boards) 8 100 200 300 10 18 1.8 2.5 2.5 P12 10 11 22 2 3 3 25 P16 12 15 25 3 4 4 P20 16 18 30 5 5 AS119 20 25 35 3.5 6 6 AS121 25 100 200 300 400 D3 D2 T Components O-rings Part Number L Selection U/Price Type D 19 6 15 1.2 4.1 P 8 WRCTN (Partition plates) 8 25 30 35 40 8 18 1.5 P10 10 10 22 1.6 6.0 P12 12 13 25 2 P16 16 17 30 P20 20 22 35 2.4 AS119 25 Straight type R H P Part Number L Selection U/Price 19 Type D L96 L196 L296 L396 2 2 20 WRCBN 8 96 196 296 2.5 2.5 10 3 3 25 12 4 4 16 5 5 20 6 6 25 96 196 296 396 T R H P Part Number L Selection A U/Price 19 Type D L100 L200 L300 L400 1.5 2 2 20 WRCCN 8 100 200 34 1.8 2.5 2.5 10 2 3 3 25 12 42 3 4 4 16 3 5 5 20 100 42 200 300 42 92 3.5 6 6 25 100 42 200 300 400 42 92 V Keep water temperature under 80. Quotation Quotation Quotation Quotation Quotation Quotation Quotation Quotation Quotation Quotation Quotation Quotation

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Page 1: GUIDE FOR SPIRAL BAFFLE BOARDS SPIRAL BAFFLE BOARDS

1123 1124

Cooling Components②

Joints・Hoses

Cooling Inside of Mold

GUIDE FOR SPIRAL BAFFLE BOARDS SPIRAL BAFFLE BOARDS-SEPARATE TYPE/STRAIGHT TYPE-

■Characteristics of Spiral Baffle Boards・ Cooling water in spirals can cool down the core more efficiently than those on normal baffle boards.

・ Since it is plastic, rust will not be plugged in the cooling water path.

・ It can be cut (including tip shape) to fit into cooling space. On the other hand, it does not bend easily since it includes glass fiber (Pull strength about 490N/mm2{50kgf/mm2}).

■NotesWater leakage sometimes occurs even when the baffle boards are installed according to the recommended dimensions in the below installation hole forming example.Conceivable causes are as follows.

・Deformation of the mounting board

・Large distance between the fixing position of the mounting board and the spiral baffle board (The retaining force is reduced.)

・Random variations between O-ringsIn such a case, increase the number of fixing points and also seal the periphery of the mounting location using an O-ring, for example. Make the mounting hole somewhat shallower than the recommended value, and perform adjustment using additional forming, for example.

■Example of Using Spiral Baffle Boards

■Example of Installation Hole Addition (Recommended value)

WRCAN

WRCTN

OUT IN

Separate type (WRCAN-WRCTN)

Heat �ow

Section B Section A

The position of cooling water path

WRCBN

INOUT

Straight type (WRCBN)

Heat �ow

tapered screw plug

Section C

The position of coolingwater path

WRCCN

INOUT

Straight type (WRCCN)

Heat �ow

Section A

The position of coolingwater path

tapered screw plug

・ Install partition section of WRCTN in vertical direction against cooling space. (refer to section A)

・ Install partition sections of WRCAN and WRCTN in identical direction. (refer to section B)

・ Install WRCBN in vertical direction against cooling water. (refer to section C)

・ Install plate section (section A) of WRCCN in vertical direction against cooling water. (refer to section A)

V �Cooling effect declines if it is not in vertical direction against cooling water.

±0.05

OUT IN ±0.

1

B

D2±0.1

L

D

A

D2±0.1

D 0-0.05

+0.

05

0

+0.

05

0

Separate type (WRCAN/WRCTN)

D 0-0.05

Straight type (WRCBN)

D 0-0.05

Straight type (WRCCN)

Part Number Addition methodType D D2 A

WRCAN

8 15

4.2

10 1812 2216 2520 3025 35

Part Number Addition methodType D D2 B

WRCTN

8 15

4.5

10 1812 2216 2520 3025 35

Part Number Recommended tapered screw plugsType D

WRCBN

8 MSWT1(PT1/8)10 MSWT2(PT1/4)12 MSWT3(PT3/8)16 MSWT4(PT1/2)20 MSWT6(PT3/4)25 MSWT6(PT3/4)

Part Number Recommended tapered screw plugType D

WRCCN

8 MSWT1(PT1/8)10 MSWT2(PT1/4)12 MSWT3(PT3/8)16 MSWT4(PT1/2)20 MSWT6(PT3/4)25 MSWT6(PT3/4)

Sep

arat

e ty

pe

Str

aig

ht t

ype

R PA6 (Nylon) + 30% Glass Fiber

R PA6 (Nylon) + 30% Glass Fiber

WRCAN (Baffle boards)

WRCTN (Partition plates for WRCAN)

WRCBN

WRCCN

V Use it with WRCAN as a set.

T

D 1 -0.

40

D2

H

-0.

150

DRP

L

±0.14

②O-ring ①Baf�e boards

Section ASection A details

0+

0.15

D

4.4

D3

±0.1

-0.

40

D2T

±0.15L

②O-ring①Partition plate

H

P

L

0-

0.15

DR

H

P

L

0-

0.15

DR

AT

Item Components R No. of pieces① Baffle boards PA6 (Nylon) + 30% Glass Fiber 1② O-rings Fluoric rubber 1

Item Components R No. of pieces① Partition plate PA6 (Nylon) + 30% Glass Fiber 1② O-rings Fluoric rubber 2

Part Number - L - AWRCAN 16 - 200WRCCN 20 - 100 - A42

■Separate Type

D1 D2 T R H PComponents② O-rings

Part Number LSelection

U/Price 1~9Type D L100 L200 L300 L400

8 15 1.5 2 220

P10

WRCAN(Baffle boards)

8

100 200 300

10 18 1.8 2.5 2.5 P12 10 11 22 2 3 3

25

P16 12 15 25

34 4 P20 16

18 30 5 5 AS119 20 25 35 3.5 6 6 AS121 25 100 200 300 400

D3 D2 T ℓComponents② O-rings

Part Number LSelection

U/PriceType D 1~9

6 15 1.24.1

P 8

WRCTN(Partition plates)

8

25 30 35 40

8 18 1.5 P10 10 10 22 1.6

6.0

P12 12 13 25

2P16 16

17 30 P20 20 22 35 2.4 AS119 25

■Straight type

R H PPart Number L

SelectionU/Price 1~9

Type D L96 L196 L296 L3962 2

20

WRCBN

8

96 196 296

2.5 2.5 10 3 3

25

12 4 4 16 5 5 20 6 6 25 96 196 296 396

T R H PPart Number L

SelectionA U/Price 1~9

Type D L100 L200 L300 L4001.5 2 2

20

WRCCN

8

100 20034

1.8 2.5 2.5 10 2 3 3

25

1242

3 4 4 16

3 5 5 20100 42

200 300 42 92

3.5 6 6 25100 42

200 300 400 42 92

V Keep water temperature under 80℃.

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