greenfree™ refractory selection for cement plants
TRANSCRIPT
GREENFREE™
Refractory
Selection for
Cement
Plants
RESCOMAG®
HOTZONE®
VIBROCAST®
ALUMEX®
KRICON®
EZ3®
RESCAL®
EZ CAST®
RESCOCAST®
PROGUN®
QUIKTURN™
Resco Products, Inc
Two Penn Center West
Suite 430
Pittsburgh, PA 15276
Phone: 888.283.5505
Phone: 412.494.4491
Fax: 412.294.1080
www.rescoproducts.com August 2006
BURNER PIPE
COOLER IMPACT WALL
COOLER CURB
KILN HOOD TERTIARY AIR DUCT
COOLER ROOF
COOLER SIDEWALLS
PROGUN® LC 60G , QUIKTURN™ 60G QUIKTURN™ 60PC, VIBROCAST® 60PC
PROGUN® LC 60G or RESCOGUN™ 45LI
EZ3® 3000 EZ3® LQY QUIKTURN™ 60PC, RESCO-CAST® 15GM, VIBROCAST® 60PC
KRICON® 32-70
QUIKTURN™ 32-70PC VIBROCAST® 70/15 SCPC
QUIKTURN™ 32-70PC QUIKTURN™ 60PC
QUIKTURN™ 60G QUIKTURN™ 60PC, RESCOCAST® 15GM, VIBROCAST® 60PC
COOLER BULL NOSE
QUIKTURN™ 60PC EZ3® 3000 EZ3® LQY
Product Applications Advantages
EZ® CUBED 3000 Cooler roof and bull nose Self-flow or shotcrete application
EZ® CUBED LQY Cooler roof and bull nose Alkali resistance and self-flow
KRICON® 32-70 Burner Pipe High strength and wear resistance
PROGUN® LC60G Tertiary duct, cooler sidewalls Strong, moderate alkali resistance
QUIKTURN™ 32-70PC Impact wall, curbsAbrasion resistance, reduced curing
and dry-out
QUIKTURN™ 60G Firing hood, cooler sidewallsReduced curing and dry-out, alkali
resistance
QUIKTURN™ 60PC Curbs, sidewalls and roof
Reduced curing and dry-out,
installation versatility and alkali
resistance
RESCOCAST® 15GMCooler sidewalls and roof,
tertiary air duct
Good strength and installation
versatility
RESCOCAST® 3 Back-up liningGood insulation and installation
versatility
RESCOGUN® 45LI Tertiary duct Excellent gunning characteristics
VIBROCAST® 60PC Sidewalls and roofHigh strength and installation
versatility
VIBROCAST® 70/15SCPC Cooler Inlet Build-up management
Firing Hood/Cooler Refractory Selections
TZ40-DOL
Z-DOL
S-DOL
Selection Guide for Cement Manufacturers
UPPER CYCLONE
EZ3® 3000 EZ3® LQY RESCOCAST® 15GM RESCOGUN™ 45LI
PATRIOT™ Brick RESCOCAST® 15GM RESCOGUN™ 45LI
PATRIOT™ Brick RESCOCAST® 15GM RESCOGUN™ 45LI
EZ3® 3000 PATRIOT™ Brick RESCOCAST® 15GM PROGUN® LC60G QUIKTURN™ 60G
SENECA™ 60P
RESCOCAST® 15GM
SENECA™ 60P Brick RESCOCAST® 15GM EZ3® 20-60
EZ3® 3000 EZ3® AZS EZ3® 56SCPC QUIKTURN™ AZS PC QUIKTURN™ 60PC VIBROCAST® 60PC
DUCTS
RISER DUCT FEED SHELF
PRECALCINER
TERTIARY AIR DUCT
TYPICAL PREHEATER TOWER
VIBROCAST® 60PC, QUIKTURN™ 60PC
Calcining Zone
Calcining Zone
Safety Zone
Upper Transition
Zone
Sintering Zone
Lower Transition
Zone
SENECA™ 60P
RESCAL™ 80
TZ40-DOL
ALUMEX® P-7, ALUMEX® P-8
HOTZONE® 85 SP, RESCOMAG® 85, GREENFREE™ KF
RESCOMAG® 85, RESCOMAG® 92, RESCOMAG® 92FMS
KRICON® 32-70, QUIKTURN™ 32-70
MEAL CHUTES
EZ3® AZS QUIKTURN™ AZS PC
QUIKTURN™ 60PC VIBROCAST® 60PC
LOWER CYCLONE
EZ3® 3000 EZ3® AZS EZ3® LQY PATRIOT™ Brick QUIKTURN™ 60G QUIKTURN™ AZS PC PROGUN® LC60G
DUCTS RESCAL® 70D
CYCLONE ROOF
Preheater/Tower Refractory Selections
Product Applications Advantages
EZ® CUBED 20-60 Lower riser and feed shelf Build-up management
EZ® CUBED 3000 Cyclone roofs and side-
walls, riser linings Self-flow or shotcrete applica-
tion
EZ® CUBED 56SCPC Lower riser and feed shelf Build-up management
EZ® CUBED AZS Lower riser, feed shelf,
precalciner, lowest stage cyclone
Build-up management and shotcrete application
EZ® CUBED LQY Cyclone and duct roofs Alkali resistance and self-flow
PATRIOT™ Cyclone and duct cylindri-
cal sections Good strength and alkali
resistance
PROGUN® LC60G Lower preheater gunning
maintenance Strong, moderate alkali re-
sistance
QUIKTURN™ AZS PC Lower riser, feed shelf,
precalciner, lowest stage cyclone
Build-up management, re-duced curing and dry-out,
pump/shotcrete application
QUIKTURN™ 60G Lower preheater gunning
maintenance Reduced curing and dry-out,
alkali resistance
QUIKTURN™ 60PC Riser ducts and vessel
linings
Reduced curing and dry-out, installation versatility and
alkali resistance
RESCOCAST® 15GM Upper vessels, tertiary air
duct, meal chutes Good strength and installa-
tion versatility
RESCOCAST® 3 Back-up lining Good insulation and installa-
tion versatility
RESCOGUN® 45LI Upper preheater vessel
linings Excellent gunning character-
istics
SENECA™ 60P Precalciner lining, tertiary
air duct Alkali resistance, abrasion
resistance
VIBROCAST® 60PC Cyclone and riser mainte-
nance High strength and installation versatility including shotcrete
Dis
char
ge
Zon
e
Z-DOL, ZLP-DOL, & S-DOL
Rotary Kiln Refractory Selections Product Applications Advantages
ALUMEX® P-7 Discharge zone High strength, alkali resistance
ALUMEX®
P-8 Safety and discharge zones High strength and chemical resistance
GREENFREE™ KF Upper transition zone Very good insulating value, spinel bonding
HOTZONE® 85-SP
Mechanically stressed upper transition zone
Good strength and flexibility
KRICON® 32-70 Nose Ring High strength and wear resistance
RESCAL® 70D Calcining zone Strong, moderate alkali resistance
QUIKTURN™ 32-70 Nose ring Reduced curing and dry-out
QUIKTURN™ 60PC Kiln tail ring Reduced curing and dry-out, installation
versatility and alkali resistance
RESCAL™ 80 Safety zone Resistance to lime
RESCOMAG® 85 Transition zones Good insulating value, spinel-bonding
RESCOMAG® 92
Lower Transition Zone and Sintering Zone
Liquid phase resistance
RESCOMAG® 92 FMS
Lower transition zone, esp. adjacent to burning zone
High wear resistance
SENECA®
60P Upper calcining zone Alkali resistance
S-DOL Sintering Zone Good coating adherence, economical
TZ40-DOL Lower and Upper Transition zones where they border the
Sintering zone
Improved resistance to sulfation, useful in areas with unstable coatings
VIBROCAST® 60PC Tail Ring
High strength and alkali resistance and installation versatility
Z-DOL Sintering Zone Standard zirconia-enriched dolomite brick
ZLP-DOL Sintering Zone Improved resistance to salt infiltration