gp10 start-up guide

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Page 1: GP10 Start-Up Guide

www.saftronics.com

START-UP PROCEDUREFOR THE

GP10 CT/VTTABLE OF CONTENTS

PAGE

INSTALLATION 2EXAMPLE 1:

Start/Stop & Speed Changes via the Keypad(Out of Box) 4

EXAMPLE 2:Remote Start/Stop (2-wire) & Speed Changesvia Keypad 5

EXAMPLE 3:Remote Start/Stop (3-wire) & Speed Changesvia the Keypad 6

EXAMPLE 4:Remote Start/Stop (3-wire) & Speed Changesvia a Remote Source 7

EXAMPLE 5:Remote Start/Stop (3-wire) & Speed Changesvia the Speed Pot 8

EXAMPLE 6:Remote Start/Stop (2-wire) & Speed Changesvia external source with 3 Present Speeds 9

ADJUSTING THE TRIM POT.

WARNING 11

Saftronics, Inc.5580 Enterprise Pkwy., Ft. Myers, FL 33905Telephone: (941) 693-7200Fax: (941) 693-2431 P/N 027-2121

Page 2: GP10 Start-Up Guide

Page 2© 2001 Saftronics, Inc.

START-UP GUIDEGP10VT/CTwww.saftronics.com

SSSSStttttart-Up Procedure for the GP10art-Up Procedure for the GP10art-Up Procedure for the GP10art-Up Procedure for the GP10art-Up Procedure for the GP10

The following procedure is to assist in the start-up of the GP10 drive, by providing a step by step guideto installation, programming and basic operation of the GP10 drive. The procedure is based onseveral common configurations used in manufacturing. For more detailed configurations andapplications, refer to the GP10 instruction manual (Part # 027-GP1001) available at www.saftronics.com.

InstInstInstInstInstallationallationallationallationallation

1. Verify that the input voltage of the supply, motor and the drive model number are all marked with thesame voltage. Caution: If improper voltage is applied to the inverter, severe damage will result.

2. Mount the drive on a vertical surface with adequate space for proper air circulation(minimum 2 inches on each side for 40Hp and above, and 4 inches above and below;(Instruction Manual Page 2-1).

3. Remove the front cover, connect conduit to the bottom plate, and connect power, motor and groundwires to the correct terminals. A. Check for short circuits and ground faults in the power system. B. Check for loose terminals, connectors, or screws. C. Turn off switches to prevent the motor from starting upon power up.

Caution: Connect correct input voltCaution: Connect correct input voltCaution: Connect correct input voltCaution: Connect correct input voltCaution: Connect correct input voltage to terminal L1, L2, and L3.age to terminal L1, L2, and L3.age to terminal L1, L2, and L3.age to terminal L1, L2, and L3.age to terminal L1, L2, and L3.Connect motor to terminals U, V and W only or severe damage will result.Connect motor to terminals U, V and W only or severe damage will result.Connect motor to terminals U, V and W only or severe damage will result.Connect motor to terminals U, V and W only or severe damage will result.Connect motor to terminals U, V and W only or severe damage will result.

4. Turn power on and confirm the frequency display, 0.00Hz is blinking on the LED monitor on the keypad.

5. Set the frequency to about 5Hz using key.

6. To run the motor press the FWDFWDFWDFWDFWD key and the STSTSTSTSTOPOPOPOPOP key to stop operation of the motor.

7. Check the following items:A. Is the direction rotation correct?B. Is the rotation smooth (no buzzing or abnormal vibration)?C. Acceleration or deceleration smooth? If abnormality is detected, increase the frequency and check the above items again.

8. If the above procedure is successful then proceed through the Start-up guide. If an error is detected during above procedure, immediately stop operation and attempt to determine the cause of the error by referring to Chapter 7, Troubleshooting, in the GP10 instruction manual.

Page 3: GP10 Start-Up Guide

Page 3© 2001 Saftronics, Inc.

START-UP GUIDEGP10VT/CTwww.saftronics.com

7. Control Terminal Wiring- Remove power and wait until the Charge LED goes out before making controlconnections. The size of the control wiring should be between 16AWG and 20AWG wire. All controlwiring should be shielded, with the shield grounded to the inverter’s chassis ground and the other endleft unconnected. All the control wiring terminates on the terminal strip located on the control card (thecard that plugs into the keypad).

6. Choose a Configuration from the table below. Each example listed contains a control wiringdiagram, operation explanation, and all the necessary programming (associated with that mode). TheGP10 drive can be configured in several more modes than explained in the start-up guide. Thefollowing configurations are generally considered the most commonly used in the field. For a morecomplete explanation, please refer to the GP10 Instruction Manual, Part # 027-GP1001, or downloada copy from our website, www.saftronics.com.

TTTTTable able able able able A: Inverter Configuration ExamplesA: Inverter Configuration ExamplesA: Inverter Configuration ExamplesA: Inverter Configuration ExamplesA: Inverter Configuration Examples

Program ModeProgram ModeProgram ModeProgram ModeProgram Mode

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OutputFrequency

OutputCurrent

OutputVoltage

Motor RPM(synchronization)

Line SpeedRPM

FUNCDATA

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FUNCDATA

FUNCDATA

FUNCDATA

FUNCDATA

MENU SELECT1.Data Set2.Data Check3.OPR MNTR4.I/O Check5.Maintenance6.Load FCTR7.ALM INF8.ALM Cause9.Data Copy

To SelectDesired Menu

OR

ProgrammingParameters will Appear

Scroll throughParameter Group

PRG

FUNCDATA

SHIFT+

+Scroll within a

Parameter GroupOnce Parameter to be Changed

is LocatedF07 ACC TIME 1

6.00s0.01 ~ 3600

Banner-------

Parameter NameParameter Value

Parameter Range

Scrolling Banner

To Change Parameter Value

To Enter New Value

SHIFT+

FUNCDATA

FUNCDATA

Page 4: GP10 Start-Up Guide

Page 4© 2001 Saftronics, Inc.

START-UP GUIDEGP10VT/CTwww.saftronics.com

Table 1: Programming for Local Mode (Keypad control)Table 1: Programming for Local Mode (Keypad control)Table 1: Programming for Local Mode (Keypad control)Table 1: Programming for Local Mode (Keypad control)Table 1: Programming for Local Mode (Keypad control)

When the inverter is set up with the operation method (start/stop) and the frequency setting (speed changes) viathe keypad, that is considered local mode. Local mode is generally used during initial start up or to check therotation of the motor. The drive can be easily put in into local mode by pressing the STSTSTSTSTOPOPOPOPOP and RESETRESETRESETRESETRESET keyssimultaneously. If power is removed and then restored, the inverter will come up in local mode (default mode).

OperationOperationOperationOperationOperation

The frequency setting (speed change) is programmed into keypad using the or keys.

The inverter can be started by pressing the FWDFWDFWDFWDFWD key on the keypad.

The inverter can be stopped by pressing the STSTSTSTSTOPOPOPOPOP key on the keypad.

The direction of the motor may be changed, regardless of the motor speed, by pressing the FWDFWDFWDFWDFWD or REVREVREVREVREV key.

Example 1: SExample 1: SExample 1: SExample 1: SExample 1: Stttttart/Sart/Sart/Sart/Sart/Stop & Stop & Stop & Stop & Stop & Speed Changes via the Keyppeed Changes via the Keyppeed Changes via the Keyppeed Changes via the Keyppeed Changes via the Keypad (Out of Box)ad (Out of Box)ad (Out of Box)ad (Out of Box)ad (Out of Box)

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Page 5: GP10 Start-Up Guide

Page 5© 2001 Saftronics, Inc.

START-UP GUIDEGP10VT/CTwww.saftronics.com

OperationOperationOperationOperationOperationFrequency reference (speed change) is programmed into keypad via the and keys.

Close (K1) to run in the forward direction at the speed set by the keypad.

Close (K2) to run in the reverse direction at the speed set by the keypad.

TTTTTable 2: Programming needed for remote Sable 2: Programming needed for remote Sable 2: Programming needed for remote Sable 2: Programming needed for remote Sable 2: Programming needed for remote Stttttart/Sart/Sart/Sart/Sart/Stop (2-wire) and Stop (2-wire) and Stop (2-wire) and Stop (2-wire) and Stop (2-wire) and SpeedpeedpeedpeedpeedChanges via the KeypChanges via the KeypChanges via the KeypChanges via the KeypChanges via the Keypadadadadad

Example 2: Remote SExample 2: Remote SExample 2: Remote SExample 2: Remote SExample 2: Remote Stttttart/Sart/Sart/Sart/Sart/Stop (2-wire) & Stop (2-wire) & Stop (2-wire) & Stop (2-wire) & Stop (2-wire) & Speed Changes via Keyppeed Changes via Keyppeed Changes via Keyppeed Changes via Keyppeed Changes via Keypadadadadad

This configuration is used when the operation method (Start/Stop) is via an external source such as a PLC orrelay type input. It can also be used with a maintained switch when it is desirable to have the inverter restart on thereturn of power. It should not be used where the safety of personnel might be threatened by the automatic restartof the machine.

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13FWD

REV

X3

X2

X1

X4

CM

GP10ControlWiring

Shield toTerminal G

(K1)

(K2)

Forward

Reverse

10VPowerSupply

AnalogCommon

4 to 20mAInput

0 to10VDcInput

DigitalCommon

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Page 6: GP10 Start-Up Guide

Page 6© 2001 Saftronics, Inc.

START-UP GUIDEGP10VT/CTwww.saftronics.com

Example 3: Remote SExample 3: Remote SExample 3: Remote SExample 3: Remote SExample 3: Remote Stttttart/Sart/Sart/Sart/Sart/Stop (3-wire) & Stop (3-wire) & Stop (3-wire) & Stop (3-wire) & Stop (3-wire) & Speed changes via the Keyppeed changes via the Keyppeed changes via the Keyppeed changes via the Keyppeed changes via the Keypadadadadad

This mode is commonly used when a drive is replacing existing equipment such as an across the line starter andthe application requires minimal to no speed changes.

OperationOperationOperationOperationOperationThe frequency setting (speed change) is programmed via the UPUPUPUPUP or DOWNDOWNDOWNDOWNDOWN keys on the keypad.

By momentarily closing push-button (PB1), while push-button (PB3) is closed, the inverter will run upto the frequency setting.

By opening push-button (PB3) at any time, the inverter will decelerate to a stop.

By momentarily closing push-button (PB2), while push-button (PB3) is closed, the inverter will reverseit’s direction.

TTTTTable 3: Programming Needed for Sable 3: Programming Needed for Sable 3: Programming Needed for Sable 3: Programming Needed for Sable 3: Programming Needed for Stttttart/Sart/Sart/Sart/Sart/Stop (3-wire) and Stop (3-wire) and Stop (3-wire) and Stop (3-wire) and Stop (3-wire) and Speed Changes viapeed Changes viapeed Changes viapeed Changes viapeed Changes viathe Keypthe Keypthe Keypthe Keypthe Keypadadadadad

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12

11

G

C1

V2

13

X9

X8

X7

CM

GP10ControlWiring

Shield toTerminal G

(PB1)

(PB2)

Forward

ReverseFWD

REV

Stop orHold

10VPowerSupply

0 to10VInput

AnalogCommon

4 to 20mAInput

Aux.VoltageInput

(PB3)

ShieldGround

X6

Page 7: GP10 Start-Up Guide

Page 7© 2001 Saftronics, Inc.

START-UP GUIDEGP10VT/CTwww.saftronics.com

Example 4: Remote SExample 4: Remote SExample 4: Remote SExample 4: Remote SExample 4: Remote Stttttart/Sart/Sart/Sart/Sart/Stop (2-wire) & Stop (2-wire) & Stop (2-wire) & Stop (2-wire) & Stop (2-wire) & Speed Changes via a Remote Sourcepeed Changes via a Remote Sourcepeed Changes via a Remote Sourcepeed Changes via a Remote Sourcepeed Changes via a Remote Source

This configuration is used when the start & stop signals and the speed changes originate from a remote sourcesuch as a controller or PLC. It can also be used with a maintained switch, when it is desirable to have the driverestart on restoration of power. It should not be used where the safety of the attending personnel might bethreatened by the automatic restart of the motor.

OperationOperationOperationOperationOperationClose (K1) to run in the forward direction.

Close (K2) to run in the reverse direction.

The frequency of the inverter will be proportional to the signal level on terminal FI ( 4mA=0Hz12mA=30Hz & 20mA =60Hz) or terminal 12 (0V=0Hz, 5V=30Hz & 10V=60Hz).

When the STSTSTSTSTOPOPOPOPOP and RESETRESETRESETRESETRESET key are pressed the inverter will act as Example 1 (local mode).

TTTTTableableableableable 4: Programming needed for remote S4: Programming needed for remote S4: Programming needed for remote S4: Programming needed for remote S4: Programming needed for remote Stttttart/Sart/Sart/Sart/Sart/Stop (2-wire) with 4 to 20mAtop (2-wire) with 4 to 20mAtop (2-wire) with 4 to 20mAtop (2-wire) with 4 to 20mAtop (2-wire) with 4 to 20mAand 0 to10V signal for Sand 0 to10V signal for Sand 0 to10V signal for Sand 0 to10V signal for Sand 0 to10V signal for Speed Changespeed Changespeed Changespeed Changespeed Changes

DigitalDigitalDigitalDigitalDigitalInputInputInputInputInputsssss11

G

C1

12

X3

X2

X1

X4

SC

GP10ControlWiring

Shield toTerminal G

(K1)

(K2)

Forward

Reverse

Shield

AnalogCommon

4 to 20mAInput

FWD

REV

External4 to 20mA

Source

( + ) ( - )

11

For more info on thedigital input terminalsref. page 5-18 in theGP10 InstructionmanualAnalog

Common

0 to10VInput

ShieldGround

External0 to 10Vdc

Source

( + ) ( - )

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Page 8: GP10 Start-Up Guide

Page 8© 2001 Saftronics, Inc.

START-UP GUIDEGP10VT/CTwww.saftronics.com

Example 5: Remote SExample 5: Remote SExample 5: Remote SExample 5: Remote SExample 5: Remote Stttttart/Sart/Sart/Sart/Sart/Stop (3-wire) & Stop (3-wire) & Stop (3-wire) & Stop (3-wire) & Stop (3-wire) & Speed Changes via the Speed Changes via the Speed Changes via the Speed Changes via the Speed Changes via the Speed Potpeed Potpeed Potpeed Potpeed Pot

This configuration is best utilized when a person has control of the inverter and the application. Bothpotentiometers should be rated between 2kΩ and 5kΩ of resistance and rated at least 1/4 Watt each.

OperationOperationOperationOperationOperationBy momentarily closing push-button (PB1), while push-button (PB3) is closed, the inverter will run upto the frequency setting via the speed potentionmeter.

By opening push-button (PB3) at any time, the inverter will decelerate to a stop.

By momentarily closing push-button (PB2), while push-button (PB3) is closed, the inverter will reverseit’s direction.

The frequency reference (speed) is proportional to the signal level present on terminal 12 0V=0Hz, 5V=30Hz and 10V=60Hz.

When the STSTSTSTSTOPOPOPOPOP and RESETRESETRESETRESETRESET key is pressed, the inverter will act as Example 1(local mode).

TTTTTable 5: Programming needed for Remote (3-wire) & Sable 5: Programming needed for Remote (3-wire) & Sable 5: Programming needed for Remote (3-wire) & Sable 5: Programming needed for Remote (3-wire) & Sable 5: Programming needed for Remote (3-wire) & Speed Changes via Speed Changes via Speed Changes via Speed Changes via Speed Changes via SpeedpeedpeedpeedpeedPotentiometerPotentiometerPotentiometerPotentiometerPotentiometer

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11

G

CI

12

13FWD

REV

X7

X2

X1

X8

CM

GP10Control Wiring

Shield toTerminal G

(PB1)

(PB2)

Forward

Reverse

StopStop

+10Vdc

ShieldDrain Wire

Frequency Ref.0 to 10VDC

AnalogCommon

Speed Pot(R1)

2.5kΩ

(PB3)

X9

AnalogAnalogAnalogAnalogAnalogInputInputInputInputInputsssss

Page 9: GP10 Start-Up Guide

Page 9© 2001 Saftronics, Inc.

START-UP GUIDEGP10VT/CTwww.saftronics.com

Example 6: Remote SExample 6: Remote SExample 6: Remote SExample 6: Remote SExample 6: Remote Stttttart/Sart/Sart/Sart/Sart/Stop (2-wire) & Stop (2-wire) & Stop (2-wire) & Stop (2-wire) & Stop (2-wire) & Speed Changes via external source with 3peed Changes via external source with 3peed Changes via external source with 3peed Changes via external source with 3peed Changes via external source with 3Present SPresent SPresent SPresent SPresent Speedspeedspeedspeedspeeds

This configuration is generally used when the inverter is controlled via a remote source such as a PLC. It can alsobe used with a maintained switch when it is desirable to have the drive restart on restoration of power. It shouldnot be used where the safety of the attending personnel might be threatened by automatic restart. Up to threespeeds can be selected by using the switches SW1-SW2 to select the desired speed.

OperationOperationOperationOperationOperationClose (K1) to run in the forward direction.

Close (K2) to run in the reverse direction.

The frequency of the inverter will be proportional to the signal level on terminal 12 or CI(0Vdc=0Hz, 5Vdc=30Hz & 10Vdc =60Hz) or (4mA=0Hz, 12mA=30Hz and 20mA=60Hz).

By closing any of the switches (SW1-SW2) and closing either (K1) or( K2) to determine the direction,the inverter will run at a present speed.

When the STSTSTSTSTOPOPOPOPOP and RESETRESETRESETRESETRESET key is pressed, the inverter will act as Example 1(local mode).

DigitalDigitalDigitalDigitalDigitalInputInputInputInputInputsssss

AnalogAnalogAnalogAnalogAnalogInputInputInputInputInputsssss

11

G

CI

12X3

X2

X1

X4

CM

GP10Control Wiring

Shield toTerminal G

(K1)

(K2)

Forward

Reverse

Shield

AnalogCommon

FWD

REV

0 to 10VInput

Multi-Step 1

Multi-Step 2

External0 to10 Vdc

Source

( + ) ( - )

11 AnalogCommon

4 to 20 mAFreq. Ref.

External4 to 20 mA

Source

( + ) ( - )

For more info onthe multi-functioninputs ref. page 5-18 in the GP10Instruction manual

(SW2)

(SW1)

Page 10: GP10 Start-Up Guide

Page 10© 2001 Saftronics, Inc.

START-UP GUIDEGP10VT/CTwww.saftronics.com

TTTTTable 6: Programming needed for Remote Sable 6: Programming needed for Remote Sable 6: Programming needed for Remote Sable 6: Programming needed for Remote Sable 6: Programming needed for Remote Stttttart/Sart/Sart/Sart/Sart/Stop (2-wire) & Multiple Inputtop (2-wire) & Multiple Inputtop (2-wire) & Multiple Inputtop (2-wire) & Multiple Inputtop (2-wire) & Multiple Inputsssssfor Sfor Sfor Sfor Sfor Speed Changespeed Changespeed Changespeed Changespeed Changes

TTTTTable 7 : able 7 : able 7 : able 7 : able 7 : TTTTTruth ruth ruth ruth ruth TTTTTable for Present Sable for Present Sable for Present Sable for Present Sable for Present Speedspeedspeedspeedspeeds

NoteNoteNoteNoteNote::::: Underlined words indicate keys on the keypad.

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Page 11: GP10 Start-Up Guide

Page 11© 2001 Saftronics, Inc.

START-UP GUIDEGP10VT/CTwww.saftronics.com

WWWWWARNING!ARNING!ARNING!ARNING!ARNING!

Saftronics manufactures component parts that can be used in a wide variety of industrial applications. The selec-tion and application of Saftronics products remains the responsibility of the equipment designer or end user.Saftronics accepts no responsibility for how it’s products may be incorporated into the final design.

Under no circumstances should any Saftronics product be incorporated into any product or design as the exclu-sive or sole safety control. Without exception, all controls should be designed to dynamically fault detect and failsafe under all circumstances. All products designed to incorporate a component part manufactured by Saftronics,must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation. Anywarnings provided by Saftronics must be passed through to the end user.

Saftronics offers an express warranty only as to the quality of its products to conform to the catalog specifications.NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED. Saftronics assumes no liability for any per-sonal injury, property damage, losses or claims, arising out of the misapplication of its products.

For more info visit www.saftronics.com