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COMMISSIONING & START-UP DIRECTORY

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Page 1: Commissioning Start Up

COMMISSIONING & START-UP DIRECTORY

Page 2: Commissioning Start Up
Page 3: Commissioning Start Up

1.0 INTRODUCTION 4

2.0 COMMISSIONING & START UP SERVICE 5

2.1 Commissioning Standard Implementation Path 6

2.2 The Home Office Phase 7

2.2.1 (Pre-) Commissioning Engineering2.2.2 (Pre-) Commissioning and Start-up Manuals

2.3 The Site Phase 14

2.3.1 Mechanical Completition Check & Interim Handover2.3.2 Pre-Commissioning Period2.3.3 Commissioning & Start-Up Period

2.4 System Turnover Management 17

3.0 DEDICATED TOOL 18

4.0 ISS INTERNATIONAL MAIN CLIENTS 21

INDEX

3

Page 4: Commissioning Start Up

ISS International is well experienced in Pre-Com-missioning and Commissioning activities and can

provide the in-deph experience, guidance and quali-fied personnel necessary to deliver a unit Safely pre-pared and ready to achieve a successful Start-up.

The senior technicians and the engineers who makeup our staff have been all chosen on the basis of theprofessionalism, versatility and ability to adapt them-selves to the different environment and industrial cul-ture of our customers covering both “Home-Office”and “Site” phases providing specific services as wellas the implementation of fully integrated projectseven on a “Turn-Key” approach.

1.0INTRODUCTION

4

Page 5: Commissioning Start Up

2.0COMMISSIONING & START-UP SERVICE

The standard definitions used are as follows:

5

Pre-Commissioning Pre-Commissioning activities start when the plant, or system, achieves Mechanical Com-pletion. Frequently however, Pre-Commissioning activities overlap Mechanical Com-pletion activities and for this reason the plant should be separated into easilymanageable system package, each system package will be Pre-Commissioned as awhole and isolations at the boundaries of the system package will be maintained untilthe completion of Pre-Commissioning activities.Pre-Commissioning activities include: checking for design conformity, checking the sta-tus of electrical, mechanical and instrument installations, running-in of equipment, flush-ing and cleaning activities, drying etc.

Commissioning Commissioning is the phase in a project when design process fluids are introduced tothe process. Note that for hydrocarbon systems the commissioning activities commencewith inerting operations.Commissioning activities normally consist of activities associated with running or oper-ating the plant and include operating adjustments necessary for satisfactory operationof the plant or part thereof. Also included are “Functional checks” which are methodsused to prove that an item of mechanical equipment or control system functions cor-rectly.

Start-up Start-up is the point in a project where process fluids and conditions are established withthe intent of making products.

System A section of the plant or facility that can be Pre-Commissioned and commissioned inde-pendently, but in parallel, with other sections of the plant or facility under construction.

Unit Ready for This is the point in a project where all utilities are commissioned and operational and theCommissioning unit is ready to accept the introduction of hydrocarbons.

Unit Ready for This is the point in a project where the unit is ready to establish process conditions with Start-up the intent of making product.

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2.1COMMISSIONING STANDARD IMPLEMENTATION PATH

Tool for Measurement and reporting of Pre-Comm & Comm. ActivitiesProgress, preparation of details (planning, etc.)

Preparatory works

(Home office activities)

Conduct performance testsPerformance Tests

Turnover management system(CWPMS) operating manual& Procedures check and/or preparation

Provisional Acceptance Certificate

MechanicalCompletionverification

API 700 sec. 3&4Filed inspections, documentation inspection (outstanding Item verification)

Interim Handover Certificateverification (P/L oustanding)

Inspections, Punch-list issuing, utilities comm, cleaning, flushing blowing, chemical cleaning, non operating adjustment, motor run-in, catalyst, internal inspection, ...

Precommissioning Ready for commissioningCertificate

Commissioning Cooling water start-up, spring hangers check, operating adjustment, purging, pressure test, ...

Ready for Start-upCertificate

Oil-InStart-up Ready for performance test

END

ISS International Standard Pre-Commissioning,Commissioning and Start-up Methodology is organ-ized considering the entire project frame and havingin mind the following objective: TO CONDUCT THEPLANT IN OPERATION.

The entire Commissioning Service process is devel-oped according to the following phases:

• Home Office Phase• Preparatory Works

(Home office Activities)• Site Phase

• Mechanical Completion Check (according to API 700 Sec. 3 & 4)

• Pre-Commissioning• Commissioning & Start-Up• Performance Tests

The ISS International Standard implementation pathis shown in the following figure:

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2.2THE HOME OFFICE PHASE

During this phase the preparation of Tool for meas-urement and reporting of Pre-Commissioning & Com-missioning activities Progress, project detailed plan,project detailed and operative deployment plan,preparation of detailed “procedures”, etc. take place.During this phase the following activities will be car-ried out, but not limited to:

• (Pre-)Commissioning Engineeringa. System/Subsystem definition

• Marked-up P&ID by Systemb. Detailed Pre-Commissioning / Commis-

sioning Execution Plan• Organization Chart• Deployment plan per activity

c. Generic Method Statementd. Commissioning Plan and Critical Path Net-

work• Activities to be performed by System

e. Organisation Roles And Responsibilitiesf. Punch-listing method Statementg. Commissioning input to the Design

Process• P&ID Review• HazOp Reviews

h. Commissioning Spare Parts & Consum-ables

i. Sample and Testing Schedulej. Equipment Data Logging

• (Pre-)Commissioning & Start-Up Manuala. Development of (Pre-)Commissioning and

Start-Up Manualsb. Quality Manual

• Quality Control Plan• Quality Control Forms

• System Turnovera. Handover: The Turnover Management

System for Commissioning (TMSCOM®).Tool implementation and configuration.

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2.2.1

(PRE-)COMMISSIONING

ENGINEERING

ISS International commissioning and technical per-sonnel will produce a number of deliverables. The doc-uments will entirely fulfil the contractual requirementsfor the pre-commissioning, commissioning, start-upand initial operation of the complex as per customerdocuments.Main activities of these phase can be summarized asfollows:

• System/Subsystem DefinitionTo enable a smooth transition from construction tocommissioning it is required to complete construc-tion work in small packages (known as systems).This enables Pre-Commissioning work to progressfrom an earlier point in the schedule, thus reducingthe final pre-commissioning peak workload sub-stantially. However, systemised turnover is morecomplex to co-ordinate and manage due to the:• increase in boundaries between the construc-

tion and commissioning groups.• increase in parallel activities during the final

stages of construction.The size and content of a system changes for eachproject, however it is essential to take the follow-ing points into consideration when defining sys-tem size and content.• Units separated into a large number of sys-

tems have high manpower expenditure forthe pre-commissioning phase.

• Units separated into a low number of systemshave an uneven workload pattern throughoutthe pre-commissioning phase.

• Hydro-test boundaries should coincide withsystem boundaries, where possible.

Systems should be defined by colour coding a setof A3 P&IDs. System boundaries should be“flagged” in RED and system numbers should beclearly marked at regular intervals on the respec-tive line-work and equipment.System summary sheets should be prepared whichlist the system content by line and equipmentnumbers.

• Detailed Pre-Commissioning / CommissioningExecution PlanA plan is developed that identifies all of the majorpre-commissioning activities by system. The planwill be developed in reverse and will clearly iden-tify “system ready for pre-commissioning” mile-stones.Commencement of system turnover from con-struction to commissioning should ideally com-mence at approximately 70% erectioncompletion. From this point handover of systemsshould be made on a regular basis. Safety is im-paired when there is a period of low activity fol-lowed by a period of high activity to achievetarget-pre-commissioning progress.A method of pre-commissioning progress moni-toring will be developed to allow progress to bemonitored by:• Overall pre-commissioning completion for the

complex• Pre-commissioning completion by Process

Unit• Pre-commissioning completion by system• Discipline completion by system• Vendor Schedule

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A vendor schedule will be developed that identi-fies vendor requirements for each item of equip-ment. Supporting documentation will provideinformation on required vendor activities, supportrequired and approximate duration of each majoractivity.

• Generic Method StatementsGeneric method statements is developed for eachactivity type (Cleaning, Leak Test, Inerting, …).Each statement will form the basis for the devel-opment of safe and efficient detailed procedures.The method statements will contain informationon the methodology, acceptance criteria and HSEimplications.

• Commissioning Plan and Critical Path Net-workA network is developed those indexes and identi-fies all start up activities.Parallel and consecutive activities will be identified.Each activity will have an expected duration andwill logically link into the next related activity.Each activity will have a summary sheet to identifyin checklist format the necessary actions to be un-dertaken to achieve the completion of the activity.A strategy will be developed to achieve the fol-lowing requirements within the agreed contrac-tual milestones.

• Organisation Roles And ResponsibilitiesThe Commissioning Organisation will consist of anintegrated Company, PMC and EPC team. The or-ganisation will change as commissioning pro-gresses from design, through Pre-Commissioningand start-up activities. This evolution will be man-aged through regular reviews of the relevance ofthe commissioning organisation structure to thatstage of progress.

• Punch-Listing Method StatementA system will be developed to identify (see TM-SCOM® Para.), record and correct damaged, in-complete and incorrect installation and/orfabrication. Items which are inaccessible or unsafewill be incorporated into this system. The systemwill be able to allow categorisation of punch-listitems as follows:

Category A Items that must be cleared prior tostart of Pre-commissioning

Category B Items that can be cleared duringpre-commissioning

Category C Commissioning Items

The system will be able to track outstanding itemsby system, category and discipline.

• Commissioning input to the Design ProcessInput of commissioning experience to the designprocess will ensure that:• Commissioning and operating safety is ad-

dressed in the design• All phases of the initial start-up (Including one-

off special procedures) are adequately coveredin the design specifically including definitionof systems and system turnover sequence

• Consideration has been given to the pre-com-missioning of the process units

• To achieve this commissioning group repre-sentatives will attend and provide input atP&ID reviews, HAZOP Reviews and Model Re-views: They will also review cause and effectdiagrams and spare parts orders.

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• Commissioning Spare Parts & ConsumablesA commissioning Spare Part list will be developedby checking the individual equipment require-ments. Using the detailed pre-commissioning pro-cedures as a basis, a list of consumables will begenerated to allow preparation and reinstatementof all systems. Particular attention will be paid tospool, dummy spool and gasket requirements.

• Sample and Testing ScheduleStream sample and testing schedules will be de-veloped which addressed licensor and Client re-quirements.One schedule will be developed to cover the initialstart-up phase, one to cover the test run periodand one to cover normal on-going operation of allprocess units.Requirements will be developed for each case in-dicating the stream reference, frequency require-ment and test requirement.

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2.2.2

(PRE-)COMMISSIONING

AND START-UP MANUALS

2.2.2.1Pre-commissioning and Commissioning Manuals

Pre-commissioning and Commissioning manuals willbe supplied as a collection of pre-commissioning pro-cedures; these procedures are operating instructionsfor the activities to be carried out during the per-forming of pre-commissioning and commissioningactivities.

The main list of the procedures to be carried out is:• Mechanical Preparation• Chemical Cleaning Instructions• Physical Cleaning Instructions

• Mechanical Restoration• Machinery Run in• Tightness test• Electrical testing/functional tests/energizing• Instruments calibration and functional test• Loading of chemicals• Loading of catalyst• Heaters drying• Chemicals boil out of steam generation facilities• Verification of Mechanical Completion• …

Construction

Non-Energised

Pre Commissioning

Energised

Working CommissionAcceptance

State CommissionAcceptance

CommissioningPreparationfor Start-Up

Start-Up &Performance

Testing

EngineeringDesign data

CommissioningPreparation &Engineering

Documentation

Construction Handover Package

Systems Commissioning Completion Dossiers

Facility Documentation

Comm. Reports& Certificates

Comm. NoticesPunchlists

CertificatesAs-Builts

Performance Data

AcceptanceTransfer oftitle & docs.

“A” ChecksheetsMC Certificates

Punchlists

“B” ChecksheetsFTC Certificates

Punchlists

Operations

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2.2.2.2The Start-Up Procedures

Start-up Procedures will be prepared; ISS Interna-tional can develop also, for each Process Unit, a de-tailed Operating Manual.A general index for plant operating manual is shownbelow.

Operating Manual General Index1. INTRODUCTION

1.1 General

2. BASIS OF DESIGN2.1 Duty of plant2.2 Environmental conditions2.3 Feedstock and product specifications2.4 Battery limit conditions2.5 Specifications and consumptions of utili-

ties, chemicals and catalysts

3. PROCESS DESCRIPTION3.1 Process theory3.2 Description of flow3.3 Process variables

4. PREPARATION FOR INITIAL STARTUP4.1 General4.2 Plant inspection4.3 Cleaning of piping and equipment4.4 Specific pre-startup operations

5. STARTUP PROCEDURE (for each configuration)

6. NORMAL OPERATION

7. NORMAL SHUTDOWN PROCEDURE

8. EMERGENCY SHUTDOWN PROCEDURE

9. ANALYTICAL REQUIREMENTS

10. ATTACHMENTS

Note:Start-up and shut-down procedure will include de-tailed equipment procedure. Systems will be dividedinto “main equipment”, such as turbines, special mo-tors, etc., and “common equipment”. For each MainEquipment will be developed a specific “TAG” proce-dure while for the “common equipment”, such a cen-trifugal pumps, exchangers, etc, will be developed atypical equipment configuration procedure non re-ferred to a specific TAG.

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2.2.2.3Safety Manual/Quality Manual

A recommended general index for plant safety man-uals is shown below.The index consist of section titles (one digit number-ing) and paragraph titles (two digits numbering). Sub paragraph titles exceeding two digits do not ap-pear in the general index. A detailed section index list-ing all subparagraphs titles is given before eachsection of the manual.

1. INTRODUCTION1.1 General

2. PRE-COMMISSIONING AND COMMISSION-ING EMERGENCY PROCEDURES2.1 Emergency Contact Numbers

3. GENERAL SITE HAZARD 3.1 Pressure Testing and Air Freeing of Process

Plant on Site3.2 Safety in Plant Commissioning3.3 General Fire Protection and Prevention

4. PROTECTIVE CLOTHING AND EQUIPMENT4.1 Respiratory Protective Equipment4.2 Compressed Air Breathing Apparatus4.3 Escape Filter

5. PRE-COMMISSIONING AND COMMISSION-ING SAFETY TRAINING5.1 Safety Training Concept5.2 Training Modules Common to Pre-Com-

missioning and Commissioning Activities5.3 Safety Training Modules Content

6. PERMIT TO WORK PROCEDURE6.1 Lockout and Tagging6.2 Working Inside Energized Buildings6.3 Vessels/Confined Space Entry

7. PROJECT SAFETY FORMS7.1 Permits to Work7.2 Lockout/Tagging7.3 General

8. SAFETY CONCEPTS8.1 General8.2 Codes and Standards8.3 Climatic Condition8.4 Hazardous Area Classification8.5 Fire Protection8.6 Personal Protection8.7 Fire and Safety Point Shelters8.8 Fire & Gas Detection8.9 Fire Proofing

9. GENERAL INFORMATION9.1 Fire Water Network - Overview9.2 Deluge System - Overview9.3 Inert Gas System – Overview9.4 Fire Equipment – Overview

10. MATERIAL SAFETY DATA SHEETS

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2.3THE SITE PHASE

During this phase an integrated organisation performsall of the activities addressed in Home Office phase.The activities will be monitored and witnessed as nec-essary by relevant parties. All activities and reportingshould be system based and fulfil the requirements ofthe respective acceptance criteria.The site phase can further be separated into the mainperiods:

a. Mechanical Completion Verification & InterimHandover

b. The Pre-Commissioning Period• System turnover• Plant cleaning• Punch-Listing• Leak testing• Inerting• ….• Pre-Commissioning complete

c. The Commissioning & Start-Up Period• Ready for Commissioning• Commissioning critical path• Start-up procedure• Licensor/Vendor support• Conduct and supervise all activities during the

Introduction of Feedstock to the Units• Stabilize the Unit• Conduct Performance Test Run

2.3.1

MECHANICAL COMPLETION CHECK

& INTERIM HANDOVER

Immediately prior to the hydrotest of each system, aPunch-List will be performed by an integrated Punch-List team consisting of construction, and EPC Com-missioning Engineers (from relevant disciplines).When all “A” type items have been cleared and asmall but manageable amount of “B” type items areleft, a handover can be progressed from the construc-tion to the commissioning group. Since mechanicalcompletion has been achieved with agreed exceptionitems, it is classed as an interim handover to permitconstruction completion and Pre-Commissioning ac-tivities simultaneously. Control and responsibility ofwork on the system rest with the commissioninggroup. Any construction work will require written per-mission from the Lead-commissioning Engineer of theparticular Process Unit. Permission will be granted ona job by job basis.This would involve a line-by-line detailed check of theactual physical installation against the latest P&I dia-grams issue, job specifications, piping hanger and sup-port drawings, vendor drawing, etc., for erection ofthe unit in accordance with all drawings and applica-ble specification. The systems would also be checkedfrom an operating viewpoint for proper location andorientation of valves, vents, drains, steam tracing andtraps, sample connections, etc. Punch lists of devia-tions, installation errors, missing items, etc., shall beprepared and given to the appropriate constructiondepartment for correction or completion. Also in-cluded in this inspection and check-out would be:

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• Vessel Internals - This would include goingthrough each tower and vessel to check the in-stallation of trays, baffles, demisters, spargers,etc., and verifying that the dimensions of all weirs,downcomers, distributors, thermowells, etc., arewithin specification and are properly oriented, aswell assuring the internal cleanliness of each ves-sel prior to final closure.

• Non-operating Adjustments - All non-operat-ing adjustments, packing of pumps and valves andcold alignment of equipment performed by theconstruction subcontractors should be spot-checked, witnessed or periodically inspected toensure proper records are being kept and recordedfor turn over.

• Piping - Check lists would be prepared on eachhydrostatic test system before the system is re-leased for hydrostatic testing. Completion of thispunch lists by the construction contractor wouldbe required before the test system is released fortesting. Post-hydro punch lists would be preparedand followed through on to ensure that the sys-tems were fully completed and ready for pre-com-missioning.

• Electrical Installation - Each electrical circuit andmotor installation and their electrical polaritycheck and insulation resistance measurementwould be demonstrated by electrical subcontrac-tor to the Commissioning Subcontractor Team.

• Instrument Installation - Review of instrumentinstallation of correctness according to the instru-ment drawings and specification. The Commis-sioning Subcontractor Team would witness and/orapprove all instrument calibration and check outprocedures or work performed by instrument sub-contractor.

• System Pressure Testing - Although the con-struction contractor is responsible for the actualpressure testing of each system prior to mechani-cal completion, the Commissioning SubcontractorTeam would review the test program and themethods used to ensure satisfactory tightnes.

2.3.2

PRE-COMMISSIONING PERIOD

The site phase of the project will commence at ap-proximately 60% construction completion and activ-ities will be mainly centred on:

• Progression of all of the procedures developedduring the Home office phase of the project

• Co-ordinating system turnover and completion• Monitoring and reporting progress• Co-ordinating resources, including sub-contract

and vendor support• Liaising with licensors

Main activities developed during Pre-Commissioningphase are:

Punch-ListingPunch-Listing will be undertaken on a systems basis.An integrated team will be formed to participate inPunch-Listing. An initial Punch-List will be undertakenimmediately prior to system handover for Pre-Com-missioning purpose. This will probably occur at aroundthe hydrotest time. Punch-List items generated at thisstage will be incorporated into the Project masterPunch-List system.A final Punch-List will be undertaken by system im-mediately prior to the commencement of commis-sioning activities. This will be a less stringentPunch-List and aimed at checking the system over be-fore introducing hydrocarbons.

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Utilisation of the Pre-Commissioning check sheets willassist in completing a full range of required checks.Punch-Listing progress will be recorded on an A3 setof P&IDs.

System CleaningThis would include directing the cleaning of systemseither by flushing, blowing or chemical cleaning by is-suing directives for the necessary temporary connec-tions, utilities and proper line up of the system to becleaned. When the services of a chemical cleaningsubcontractor are required, the Commissioning Teamwill monitor his performance to ensure a satisfactorycleaning job. Before each system is closed for operat-ing, the lines and equipment would be inspected forcleanliness. Cleaning progress will be recorded on anA3 set of P&IDs.

Equipment Run-InThis would include planning and co-ordinating Ven-dor representatives for the running in of the equip-ment and obtaining the necessary utilities toaccomplish the run-in for equipment such as blowers,pumps, compressor, motors, turbines, and other ma-chinery or mechanical equipment without process flu-ids before start-up.

Vessel LoadingThis phase would ensure that all catalysts, packing,resins and desiccant loading is performed in a propermanner and accurate records and samples of eachmaterial loaded are retained.When all the activities foreseen in the Pre-Commis-sioning phase (the Process Units will be ready to re-ceive hydrocarbons, most of the utility systems will belive to the respective units and all of the hydrocarbonlines will be positively isolated at the unit battery lim-its) have been performed successfully a Ready forCommissioning Certificate will be issued and so Com-missioning activities can start.

2.3.3

COMMISSIONING & START-UP

PERIOD

Once the unit is precommissioned, the Commission-ing Team will conduct the following main activities:• Purging• Leak Test / Tightness Test• Spring Hanger Check• …to start with initial Start-up operations assuring thatevery activity is accomplished smoothly and safely. TheCommissioning Subcontractor Team would take carein troubleshooting any operating or process problems,should they arise, and would investigate any operat-ing deviations as they occur.Team will:

a. Develop and Review Specific Operating In-structionNormally, the procedures and practices outlined in eachunit’s operating manual will be followed. However, asthese manuals cannot cover every conceivable operat-ing situation, it will be necessary to develop specific op-erating instructions to cover critical areas of operatingas they arise. Any additional operating procedures andpractices to operate or control the units will be given ei-ther in writing, if time permits, or verbally, if immediateaction is required, to operating supervisors. An operat-ing logbook will be kept in order to record the instruc-tions and relevant changes in the operating conditions.

b. Conduct and supervise all activities duringthe Introduction of Feedstock to the UnitsLicensor’s process and operation specialists (if re-quired) will be present for providing advice during thecritical first start-up from a technical point of view andwill help troubleshoot any problems that arise or in-vestigate any deviations that occur.

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The Commissioning team will monitor the plant oper-ations and make any operating changes for stable, ef-ficient operation.

c. Stabilize the UnitThe Commissioning Team will provide to work withprocess licensors (if required) on how to bring the unitson stream and up to design rate. Control variables andflow rates will be specified to stabilize the unit at de-sign rate in preparation for the acceptance test andduring the performance test.

d. Conduct Performance Test RunThe Commissioning Team will pompon the proceduresguarantee and documentation and witnesses the in-strument calibration.During the execution of Performance Test the InitialOperation Team will conduct the plant according tothe procedure already agreed between the ISS Inter-national and the Client.

System HandlingConstruction will progress from a “bulk-area” com-pletion basis to a “system” basis approximately 60%through the erection programme. It will be essentialto control and co-ordinate the temporary and perma-nent transfer of systems from one group to another toprogress construction completion, Pre-Commission-ing and commissioning work.A Systems Co-ordinator will provide the necessary linkbetween construction and commissioning. The co-or-dinator will be responsible for developing system com-pletion strategies on a daily basis to ensure a smoothhandover process.Each system will have a turnover package of commis-sioning dossier associated with it. A co-ordination pro-cedure will be utilised for the “offering” or“receiving” of systems. At the schedule date for sys-tem turnover, the construction group will compile di-agrams, equipment list, instrument lists, exceptionlists, inspection reports and other QA/QC documen-tation for that system.The routing of each system will be from the con-struction group to the commissioning group. Thecommissioning group will have an internal handover

mechanism to recognise the importance of introduc-ing hydrocarbons to a process unit for the first time.

Pre-Commissioning CompleteWhen the Pre-Commissioning work on each utilitysystem is complete it can then be commissioned pro-viding it is safe to do so.For non-utility systems the point at which the processUnit is considered to be “ready for Start-up” is whenall non-hydrocarbon systems have been pre-commis-sioned. At this stage the Unit is presented as “Readyfor Commissioning” This triggers several safety activ-ities as follows:• A final Punch-List to determine if the unit is ready

to accept hydrocarbons• A pre-start up safety review• The introduction of a full permit to work and

safety system.

Commissioning CompleteWhen all commissioning for a process unit is com-pleted the unit is declared “Ready to Start-up”. At thispoint normal conditions are established to producethe designed products.

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2.4SYSTEM TURNOVER MANAGEMENT

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3.0DEDICATED TOOL

In order to control the commissioning activities thatshould be integrated with the construction activities,ISS International has been developed an In-Housesoftware: TMSCOM® (Turnover Management Sys-tem for Commissioning).

The purpose of the Plant turnover Management Sys-tem is to provide the appropriate tool to follow the ISSInternational policies, procedures and quality(QA/QC) checks, in order to administrate all the doc-umentation and to control the Turnover of the facili-ties from ISS International to its Client / the Owner.ISS International has developed the above men-tioned tool that allows the turnover engineer to followconstruction, Pre-Commissioning and commissioningactivities from the plant’s area definition up to the finalhand-over of the plant reducing time and costs relatedto this kind of activities given a time by time progress.The TMSCOM® is a modular and tailored tool thatallow more then 10 users to access together into the

system for on-line up-date and view using a normalTCP/IP network.It shall be the direct link between Construction andCommissioning activities. In details, the TMSCOM® allows to:• Manage QA/QC certificates• Manage Construction piping activities• Manage Construction electrical activities• Manage Construction instrument activities• Manage Construction machinery activities• Manage Construction punch lists• Have Construction progress per area• Have Construction overview progress• Have day by day reports• Manage the transaction between construction

and commissioning activities• Manage pre-commissioning activities based on

construction progress• Manage punch list outstanding items• Manage pre-commissioning and commissioning

punch list• Manage Turnover progress and certificates• Manage mechanical completion progress, certifi-

cates and activities• Manage reinstatement progress, certificates and

activities• Manage ready for pre-commissioning turnover

progress, certificates and activities• Manage ready for commissioning turnover

progress, certificates and activities• Manage performance test turnover progress, cer-

tificates and activities• Manage provisional acceptance turnover progress,

certificates and activities

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System Flow Chart

19

PASSWORD

Commissioning

Reports & Progress

Outstanding Itemmanagement

Construction

Punch List Management

USER’S AREA ADMINISTRATOR’S AREA

SYSTEM START-UP

Piping

Welding

Piping

Hydrotest

Reinstat.

Preinst.

Installat.

Operation

Type 1

Type 2

Type 3

Type 4

Type 1

Type 2

Type 3

Type 4

Mechanical Completion

Flushing

Tighteness Test

Performance Test

Provisional Test

Acceptance Test

Loop Check

Dossier Filling

Handover Management

Electrical Instrument Machinery

PASSWORD

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System Details Pictures

Main Password Main Menu Punch List

Discipline Tag Main Menu TAG Mng System Plant System Mng

To see our Partner network, visit our web site:

www.iss-international.it at the Reference Clients section

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ISS International/Main/Final Clients

Page 22: Commissioning Start Up

ISS International SpAVia Magna Grecia, 117 - 00183 - Rome - ItalyPhone: +39 06 4522821 / +39 06 97961201Fax: +39 06 45200351email: [email protected]

ISS International Training CenterVia Magna Grecia, 117 - 00183 - Rome - ItalyPhone: +39 06 4522821 / +39 06 97961201Fax: +39 06 45200351email: [email protected]

ISS International Abu Dhabi BranchElectra StreetTESSCO Bldg. - Apartment 804Phone: +971 2 6760211Fax: +971 2 6760040

The present document is property of ISS International SpA and shall not be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without the authorization of ISS International SpA.