Good Practice DayReinvent Your OrganizationWednesday 05th of April 2017 – Immenstadt, Germany

Passion 4 ExcellenceBe part of the network

System CIP with IPN

BhP/CIP | 26.04.2018© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

2

WHY: Strategy@BhP

Leadplant responsibility to achieve EXCELLENCE in processes and costs

System CIP with IPN

BhP/CIP | 26.04.2018© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

3

WHY: Strategy@BhP

Leadplant responsibility to achieve EXCELLENCE in processes and costs

System CIP with IPN

BhP/CIP | 26.04.2018© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

4

WHAT: Continuous Improvement System

Standardized, interlocked and worldwide continuous improvement according Bosch Production System

System CIP with IPN

© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.5

WHAT: System CIP IPN in a Nutshell

BhP/CIP | 26.04.2018

2002First IPC meeting 11Plants

90Participants

TrustLeadplant survey in 2017Feedback round each meeting 3Days Workshop in different plants:

InformationDiscussionDecissions

StandardizedEquipmentProcessesCommon Targets

2Meetings per year

System CIP with IPN

BhP/CIP | 26.04.2018© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

6

RESULT: Value Add

Focus CellsDerived from pareto-chart of failure downtime in Tableau

Failure IdentificationZoom in on the failure mechanism based on failure code and software

Failure AnalyzationBased on Tableau, Drawings, Line-walk, IPN-experience, …

100% UNDERSTANDINGOF FAILURE MECHANISM

Derivation of a Solution One simple solution that is useable in the whole IPNTarget: 0 failures with all parts in specification

Pilot ImplementationCopy of an existing solution in the IPN or implementation of a pilot solution with digital notation

Worldwide roll-outTransfer the same solution in the whole IPN.Complete documentation and transfer for new lines.

Solution trackingFollow-up of effectiveness

Step 1

Step 2

Step

4Step

7

Step 3

Step

8

Step 6

Step

5

System CIP with IPN

BhP/CIP | 26.04.2018© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

7

RESULT: Value Add

Failure identification throughtableau and pareto

Failure analysis of feedingand separation process

Detailed analysis ofhardware, software as well asprocess parameters

Target= 100% failureunderstanding and decuctionof activities

Downtime based on tableau

Short- and long-term video analysisBy using GoPros / Smart Cams

BhP-TEF 4-column-system

Analysis of separation processWear on separation-needle

System CIP with IPN

BhP/CIP | 26.04.2018© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

8

Following Steps: Continuous to work as ONE TEAM ww!

Increase efficiency in problem-solving by using ww know-how and competencies for PE9

Using different tools according needs of team like sharepoint, OneNote, JIRA..

Reduce IPC frequency in our value

stream from 6 to 3 months (!)

Meet on-site in each plant to ensure “go to gemba”

T H A N K Y O U