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Getting the most from your Mine Comprehensive solutions for the Mining, Minerals & Metals industry

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Page 1: Getting the most from your Minenathmining.com/wp-content/uploads/2016/10/Schneider... · 2016-10-14 · • APC (by Schneider Electric) ... Comprehensive MV distribution solutions

Getting the most from your Mine

Comprehensive solutions for the Mining, Minerals & Metals industry

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Reduced maintenance and downtime costs are a part of your high expectations.

Up to a 25% gain of product capacity

Our mining business intelligent tools and expertise

Imagine that with our mining business intelligent solutions. For example, thanks to downtime tools, you can make continuous efficiency improvements by analysing production downtime causes in real-time. This allows you to anticipate and reduce the number of plant stoppages and increase your mine production.

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PlantStruxure Automation and Control 20 + 21> Process Automation System

Engineered Variable Speed Drives and Mine Winders 22 + 23

Ampla - Mining Execution System 24 + 25

Contents

Solutions overview 4 + 5

Energy Management > Energy action plan 6 + 7> Energy STEP > Advanced software solutions > Power metering 8 + 9> Intergrated energy architectures

Security and Access Control 10 + 11> Safety, security, access control> Surveilance, intruder detection> Biometrics, process monitoring

Critical Power and Data Centres 12 + 13> Secure power> Containerised UPS and Data Centres

Medium Voltage Electrical Distribution 14 + 15> Transformers: oil and dry type > Air insulated switchgear> Gas insulated switchgear> Ringmain units

Low Voltage Power and Motor Controls 16 + 19> iMCC (Intelligent Power and Motor Control Centres)

> Okken and B100

Services & Support 26 + 29> Electrical Services > Automation Services and Solution Centre

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EcoStruxure

Solutions overview

Smart • Optimise energy

consumption

• Employ validated

and proven

industry

architectures

Green • Comply with

regulations

• Enhanced

environmental

protection

Productive • Reduce operational

costs

• Maximise revenue

and profits

Safe • Increase the

safety of personnel

• Protect valuable

assets

Your MMM operation needs to be

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Comprehensive solutions are based on:

• High Density Metering

• Power Quality Mitigation

• LV/MV Electrical Distribution protection & control

• Intelligent power & motor control

• Engineered Variable Speed Drives

• Process Control

• Advanced Process Control

• Visualisation

• Mining Execution System

• Production Energy Optimisation

• Best Practice Engineering & ProjectManagement

• Access control

• Video surveillance

• Emergency lighting

• Intrusion detection

• Fire and life safety

• Building Management

• HVAC

• Uninterruptible power supply

• Cooling control

• Rack systems

• Surveillance

• White Space Management

• Data Pods

Ensure data integrity

Preventaccidents

Decreasedowntime

Increasereliability

Power management

Process management

Security management

Critical Power management

• Best in class products

• Technical expertise and best-practices• World-class services and support

Process

Waste

Finishedproduct

Energy

RawMaterial Produce

more while using less

Optimisethroughput

Reduce waste

Integrated system architecturefor mining, metals and minerals

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Solutions for managing real-time power conditions

Your energy action plan is the first step toward actively managing your energy

Optimisethroughautomation &regulation

Monitor,maintain,improve

Fix the basics& performdeferredmaintenance

Carbon Reporting,Forecasting &Scenario Analysis

lEnergy & EnvironmentaAssessment

Passive Energy Efficiency Active Energy Efficiency

Active Carbon Management

Energy management

Energy action plan

Helping mining companies be more productive, efficient and aware of their energy resources

Challenges

• Identify the best energy and cost reduction

strategies

• Applying energy efficiency measures to the production process

• Track the results of energy efficiency efforts

• Establishing accountability

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A unique, scalable, energy efficiency service that helps you meet your changing needs and evolving energy goals

EnergySTEP

An easy first step to energy savings

Pumps / Fans

Lighting ControlImplementationOffer Submission

Improved Performance

Offer Submission

Site Survey

Customer Visit

EnergySTEP 1

Metering / Monitoring

Tariff Review

HVAC

Motors

Air Compressors

Providing sustainable results

100%

Ene

rgy

Co

nsum

pti

on

Eff

icie

nt d

evic

es

and

inst

alla

tio

n

Op

tim

ized

usa

ge

via

auto

mat

ion

Monitoring & Maintenance

Without Monitoring & MaintenanceUp to 8% per year is lost without a monitoring and maintenance program

Up to 12% per year is lost without regulation and control systems

70%

A proven methodology for energy efficiency

Identify potential savings Increased visibility of your energy consumption Benchmarking of your electrical equipment and installations Energy savings solutions with estimated ROI report

Invest to reduce consumption with proof of profitability Prioritisation of your energy efficiency management plan Optimised tariff management and reduction of electricity bill Reduction of CO2 emissions Commitment to achieved savings

Monitor and sustain savings Monitoring of all energy sources Key Performance indicators (KPI) definition Real time monitoring and continuous improvement

Potential SavingsEfficient % of potential energy savings

Inefficient

A 0

B 10% TargetB

C 20%

D 30% Initial situationD

E 40%

F 50%

G 60%

Recommendations for energy efficiency measures based on investment and savings potential Savings are outlined in energy cost and CO2

Outline of measurement and verification (M&V) plan

Proposal of an EnergySTEP master plan

Energy efficiency investment decision-making assistance matrix

Compressed air

Office lightingIndustrial lighting

Refrigeration unit

Motor revampingMisc.

Inve

stm

ent

Energy savings potential

Limited

LowM edum High

Significant

Major

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Making power safe, clean, available and reliable

Energy management

Power and energy meters • PowerLogic ION7650

• PowerLogic ION7550

• PowerLogic PM800 series

>

Power metering

Energy use analysis through advanced power management systems

Advanced software solutions

Planning

Norm

ality

Po

st-e

vent

Event or crisis

PowerLogictechnology

Defineobjectives

Identifymonitoringpoints

Evaluate, analyse &benchmark Review

results and report

Adapt/refineprocesses/procedures

Repeat to sustain performance

The right products for the right job

• PowerLogic ION™ EEM • PowerLogic ION Enterprise™• PowerLogic SCADA

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Intergrated energy management architectures

Process optimisationAdvanced process control technologies to optimise complex and multivariable processes.

Power metering, monitoring software and energy management systemThe comprehensive drivers of energy efficiency integrating all related energy inputs. Control the cost, quality and reliability of your energy.

EmissionsSummarise all facility emissions performance by aggregating data from all processes. This solution enables you to categorise scope 1, 2 and 3 emissions.

WAGESMeasure, manage and control the active spectrum of your energy utilisation, including water, air, gas, electricity and steam (WAGES).

Motor controlMining operation performance is strategically linked to the efficiency of the electrical motors that run countless operations across the entire plant. Our range of motor management solutions offer greater efficiency for energy intensive applications such as ventilation, pumping and compressed air.

Production energy optimisation (PEO)Manufacturing Executive Systems (MES) combined with an energy management systems provide the ability to optimise energy utilisation. PEO merges mining intelligence tools to understand energy intensity.

ServicesOur teams of professional engineers with mining industry experience can perform a complete site assessment that includes:• Data collection and analysis• Financial analysis and ROI indication• Remote monitoring and optimisation• Training

Power qualityLoad balancing, power factor correction and harmonic filtering.

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Your MMM security and access solutions need to be

Security management and access control

Single-seat view of your entire security domain

Security, process management, health and safety

IP Network

IntrusionDetection

Fire & Life Safety

EnergyManagement

BuildingManagement

PowerManagement

IntegratedControl Platform

Intelligent

Integrated

Reliable

• Protect people• Reduce risks• Secure property and infrastructure• Mitigate liability• Secure business continuity• Comply with insurance regulations• Integrate into IT, HR, finance and site management• Provide a single seat view of your entire security domain

Customer benefits

• Simplified usage• Faster response times• Improved overall security• Reduced costs

• Peace of mind

” Maintaining securitydemands constant vigilance.Constant vigilance demands integration.

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Security and access control solutions • Access control Controlling access to a facility and its assets is fundamental for a safe and secure environment.

• Video surveillance Video security that provides immediate and actionable information.

• Intrusion detection An integrated intrusion detection system that provides real time alerts of intrusions anytime and anywhere

they occur.

• Biometric integration Demanding access control and identity authentication systems based on biometric technologies including

hand geometry, iris recognition, vascular pattern, voice recognition and most commonly used, fingerprint recognition.

” CCTV that integrates into IT, SCADA, HR, Finance and your facilities management system

” Maintaining securitydemands constant vigilance.Constant vigilance demands integration.

ExSite® IP Series Explosion Proof Positioning system & fixed housing

> Pan Tilt & Zoom – IP67

> Auto Focus

> H.264, Mpeg4 and

MJPEG Compression

Capability

> Day/Night Models with

Mechanical IR Cut Filter

> ATEX Part ‘D’ Accredited

Sarix Thermal PTZ

> Integrated PTZ

> TCP/IP & Composite

Connectivity

> Thermal Image

Detection - up to 3100

meters (100mm lens)

Horizon PTZ

> Pan Tilt & Zoom 36x

Optical zoom that can

see 18° above the

horizon

> H.264 True Day/Night

Camera

Spectra IV Environmental/Pressurised PTZ Dome

> Stainless Steel – IP67

> Pressurised Housing

> Nitrogen Oxide Cooled

> Internally Fitted Single or

Multimode Fibre Module

options

> x29 or x36 Optical

Zoom

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Critical power and data centres

Critical power solutions

Your critical power solutions need to be

Reliable

Customised

Engineered

• Comprehensive solutions - unmatched range of UPS’s, rectifiers and inverter systems, active filters and static transfer switches.

• Robust and reliable systems - designed for harsh and severe environments.

• Customised and engineered solutions to meet customer requirements.

Increase power availability

Increase system uptime

Secure power protecting systems based on best in class products

Galaxy 3500In: 380 - 440VOut: 230V (1)

Out: 380 – 415V (3)96%Up to IP5110 – 40 kVA1 & 3 ph.

Galaxy 5000 In: 380 - 440VOut: 380 - 440VUp to IP3220 – 120 kVA3 ph.

Galaxy 7000 In: 380 - 440VOut: 380 - 415VUp to IP32160–500 kVA3 ph.

• APC (by Schneider Electric)

” Protecting all power systems, AC or DC, single and three phase, including mission critical applications.

• UNIFLAIR technical cooling solutions for industrial systems

ERCC*Low noise

Ultra low noise50 – 120 kW

ISAC**Low noise

Ultra low noise50 – 110 kW

BREC””Low noise

Ultra low noise400 – 1200 kW

94%

94%

Galaxy 300

In: 380/400/415V (3ph. + Neutral) Out: 3:1 – 220/230/240VOut: 3:3 – 380/400/415V

(3ph. + Neutral)

93%Up to IP20

10 – 40 kVA (3:3)

10-30kVA (3:1)

3 ph.

ARAC”Low noise

Ultra low noiseCooling 120 – 260 kWHeating 129 – 285 kW

Air-cooled water chillers & heat pumps

Air-cooled water chillers & heat pumps

Air-cooled water chillers

Air-cooled water chillers & heat pumps

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Typical applications to be secured in MMM Industry

Cooling Downtime management system

Ventilation Elevators

Degassing devices Control centre & control rooms

Floatation cells SCADA & DCS

Bio or oxy pressure leaching Emergency & security systems

Lubrication pumps Data warehouse

Containerised UPS and Data Centres

Bypassswitchboard(optional)

Primaryswitchboard

Externalloadbank

switchboard(optional)

Criticalswitchboard

Clean agentfire-suppression

system

Isolationtransformer(optional)

APC InRowcooling units

APC Symmetra PX500kVA UPS

BattBatt

BattBatt

PMPM

I/O

Anti-statictile floorPersonnel

access door

Personnelaccess door

40ft

8ft

9.5ft

Rearaccessdoor-InRow

coolingunits

Rearaccessdoor-UPS

Grounding plate -(6) places

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Medium voltage electrical distribution

Comprehensive MV distribution solutions

Compact and modular in & outdoor switchgear

• Ringmaster630 A - 13.8 kV BS & IEC standard

Integral self-powered protection with TLF(time fuse link)

> Compact and modular indoor switchgear

• RM6630 A - 24 kV IEC standard

CB protection with self powered VIP relay (or fuse protection)

> Compact indoor switchgear

• CAS 36630 A - 36 kV IEC standard

Fuse protectionCB protection

>

Ring Main units

Gas insulated switchgear

Safe power distribution solutions that improve efficiency and reliability through seamless integration to all equipment.

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• SM6-241250 A - 24 kVIEC standard

Fuse protection or CB with VIP or Sepam relay

> • SM6-361250 A - 36 kVIEC standard

Fuse protection or CB with Sepam relay

> • GenieEvo2500 A - 13.8 kVBS & IEC standard

Fixed Vacuum CB Virtually NO Maintenance

>

Modular cubicles

• MCSET4000 A - 24 kV50KA/3sIEC standardCB with Sepam relay

> • NEX3150 A - 24 kV31.5KA/3s IEC standardCB with Sepam relay

> • F4002500 A - 36 kV25KA/3sIEC standardCB with Sepam relay

>

Metalclad cubicles

• GMSET4000 A - 36 kV31.5KA/3sIEC standardCB with Sepam relay

> • CGSET2500 A - 36 kV40KA/3s IEC standardCB with Sepam relay

> • MOTORPACT3150 A – 7.2 kV50KA/2s< 3800kWIEC standard

>

Distribution services include

Air insulated switchgear

Air insulated switchgear

Gas insulated switchgear

• Substation automation• Feeder automation• Volt/VAR management• Real-time condition monitoring• Enhanced distribution management solutions

• Containerised substations

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Low Voltage Power and Motor Controls

Low Voltage Electrical Division

> Features

• Possible to bolt multiple containers together.

• Options include tropical roofs, internal cladding, special flooring, lighting &

small power, air conditioning, pressurisation fans, fire detection, emergency

doors etc.

• Suitable for MV and LV Switchgear, PLC Panels, VSDs, UPSs etc.

• Can be fitted with windows if required.

• Cable entry through floor, or side-mounted, external cable boxes.

• Reinforced for transportation purposes.

• Special paint finishes to customer specifications.

> B100 series> Dimensions (W x H x D)

600 x 2400 x 670

600 x 2400 x 800

800 x 2400 x 670

800 x 2400 x 800

> Features

• Segregated, modular construction

• Top or bottom main busbars

• Top or bottom cable entry

• Field terminations in back of panel

• 100mm plinth (customised for container use)

• Lifting plates for handling / transport

• Protection standard IP42/54/55

• Compatible with all makes of equipment

• Fully extendible

• Fixed or semi-withdrawable pattern

> C100 series> Dimensions (W x H x D)

600 x 2400 x 670 800 x 2400 x 800

600 x 2400 x 800 400 x 2400 x 670 Term. Cubicle

800 x 2400 x 670 400 x 2400 x 800 Term. Cubicle

> Features

• Segregated, modular construction

• Top or bottom main busbars

• Top or bottom cable entry

• Seperate termination cubicle adjacent to starter panel

• Single or double-sided component mounting

• 100mm plinth

• Lifting plates for handling / transport

• Protection standard IP42/54/55

• Compatible with all makes of equipment

• Fully extendible

• Fixed or semi-withdrawable pattern

Containerised substations

B100/ C100 MCC - LV Switchboards

Maximise production time and increase safety by ensuring the reliability of your LV Electrical Installation

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> Features

• Segregated modular construction

• Main busbars up to 7300 Amps

• Dropper busbars up to 4000 Amps

• Fixed, semi-withdrawable or fully

withdrawable pattern

• Up to form 4b separation

• Degree of protection IP31/41/54

• Rated insulation voltage 1000V AC

• Internal arc tested 100kA/300mS

• Earthquake tested

• IEC 61439/SANS 1973-1 compliant

• Impulse withstand 12kV

• Short circuit withstand 150 kA/1 Sec

OKKEN - LV switchboards

> Features

• Variety of enclosures and custom built specials.

• Compatible with all makes of PLC equipment

• All aspects of design, assembly, wiring, testing,

soft-ware, programming and configuration

covered

• Free-standing solutions, or incorporated into

MCC’s

• Full factory acceptance test prior to dispatch

• Full spectrum of standard and special hardware

combinations and custom configurations

Programmable Logic Control (PLC) panels

> Applications

• Containers

• Frames

• Enclosures

• Panels

> Features

• Various construction types: Enclosed and

frame-mounted

• Single or multiple enclosures

• Designed to suit specific application

• Compatible with all makes of equipment

• Natural ventilation or forced cooling options

• Rating up to 650kW

• Free-standing panels, or incorporated into

MCC’s

• Operational voltages up to 1000 Volts

Variable Speed Drive (VSD) & Soft Starter panels

> Applications

• PLC, Motor Control or Distribution

> Features

• Dimensions: To suit customer requirements

• Main busbars: Top or bottom, fully extendible

• Dropper busbars: To suit design requirements

• Cable entry: Top and / or bottom

• Access: Front and / or back

• Construction: From 1 up to form 4 - fixed or

d-mountable pattern

• Protection standard: Up to IP55

• Handling: Lifting plates or eye bolts

• Equipment: Compatible with all makes

Custom control panels

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MotorSys

Optimising the energy efficiency of your assets

3 Remote control and monitoring of your installation

A continuous, real-time communication interface with your control and

monitoring systems for energy management and process control.

> MotorSys™ iPMCC solutions communicate with the major industrial local area

networks on the market (Ethernet TCP/IP, Profibus-DP, DeviceNet, Modbus, etc.).

> With data delivered in real time, your operational and maintenance staff will

have immediate access to the relevant information to control your motors and

electrical distribution locally or remotely.

> Warning messages can be sent automatically to a mobile phone in the event of

an alarm or group of alarms.

2 Information for local operation, maintenance and upgrading of your installation

Information on electrical distribution, motor operation

and power consumption can be accessed.

> MotorSys™ iPMCC solutions can integrate a dedicated

human-machine interface (HMI) or communicate via a

personal computer directly on the motor starters.

1 Information for site engineering

With information delivered to ensure the traceability of

electrical distribution, motor operation and power consumption

data, installations are constantly improved.

> MotorSys™ iPMCC solutions make it easy to collect all the

statistics you need to develop effective plans covering the

operation, maintenance, optimisation and upgrading of your

installations, as well as energy efficiency.

Intelligent solutions for fast and easy access to information from anywhere, around the clock

Electrical energy flow

Data flow

Your Motorsystem needs to

Improve the dependability of your production tool in total safety

• Maximise production time by ensuring the reliability of your installation

• Provide safe LV electrical distribution

Manage lead times and reduce costs

• Keeping lead times and risks under control

• Includes intelligent tools to help you design and implement safe and scalable systems

Particularly your electrical energy costs

• Reduce production costs

• Reduce energy consumption and allocate electricity consumption per motor to applications

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> Power circuit protection and control

> Power consumption and quality measurement

> Integration of the electrical distribution functions (PCC), motor control and protection functions (MCC) into intelligent and communicating architectures (iPMCC)

> Process automation

> Motor motion control

> Motor control and protection

Customised solutions incorporating the best products and systems from Schneider Electric

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PlantStruxure Automation and Control

An architecture for process and energy managementIn order to meet your challenges you

require a control system that is not only

easy to engineer and simple to maintain,

but that delivers a clear picture about

what is happening in your process.

You need a control system that can easily

integrate with third-party devices and

that provides added value in the form of

Historian and Manufacturing Execution

System functionality. In short, you need

a system that drives increased return

on assets and meets the needs of your

application.

The unique features such as Global Data

access, high-availability and distributed

architectures along with hot-standby

redundancy, and more, mean that

PlantStruxure offers everything you

need to meet your process automation

requirements.

> Energy Management• iPMCC to optimise energy consumption

• Smart power and energy meters

• Variable-speed drives for better energy

efficiency

> Manufacturing Execution system• Real-time access to plant and business information allowing key

personnel to identify and act on opportunities to maximize plant

and process efficiency and to correct problems before they

impact on supply chain, regulatory compliance, and production

Process

Enterprise

Plant

Field

Redundant SCADA

System Servers

Drive

Motor Starter

Hot-Standby Controller PAC

Smart Instrumentation

Distributed IO

SCADA Operator Clients

Historian

Remote IO

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> Historian• Collects all process, quality, energy, and other data from across

your site and generates detailed reports to help the decision-

making process

• Based on industry standard technologies

• Data security to prevent unauthorised viewing or tampering

> Networking• Transparent communication between all

system components

• Standard Ethernet technology and

industrial protocols

• Dedicated device network support

including Modbus TCP, Ethernet/IP,

Profibus

> Engineering• Engineer and modify your entire system

from a dedicated engineering station

• Flexible engineering tools in order to

support your efforts to be more efficient

• Reusable and extensible object libraries

for standardisation

• Off-line simulation to reduce testing and

commissioning

> Operation• The link between the operator and the

process

• Easy system navigation

• Powerful alarm management

• Advanced trending and process

visualisation

• A range of client options including web

clients and smart phones

> Control• Scalable family of programmable

automation controllers to meet all

control requirements

• SIL2 and SIL3 safety systems

• Hot-swoppable processors, I/O, and

communication modules and power

supplies

• Advanced process control functionality

• Configuration based on IEC61131-3

standard29

Engineering Station

Motor Protection

PAC Safety Controller

Plant Floor HMI

Energy Monitoring

Remote IO

Batch System Manufacturing Execution System

ERP System

Remote Site iPMCC

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High performance drives

Proven solutions for low-voltage and medium-voltagedrive applications

> Energy efficiency • Up to 30% energy savings

for compressors

• Up to 50% energy savings

for pumps

• Up to 70% energy savings

for fans

> Optimised plant Save time: • Pre-engineered Altivar drive systems for quick

quoting and order process

• Reduced installation and commissioning time

Save energy: • Optimised energy efficiency of electric motors

and cooling systems

• Energy regeneration for applications with motors

operating in generator mode

Reduce maintenance: • Smooth motor start-up reduces mechanical

stress

> Increased availability and work comfort • Fully closed enclosures with the highest

protection degree for use in harsh environments

• Ambient temperature up to 55oC • Full load tests / detailed functionality tests

• Low noise level

• Quick start-up and easy commissioning

> Customised solutions for your site Innovative air or water cooling solutions: • Internal cooling – fully encapsulated power

electronics through internal cooling circuits

• External cooling – significantly reduced air

conditioning due to external heat exchanger

• Standardised solutions with step-up transformers

allow cable lengths of +1000 m

> Intelligent cooling • Reduced heat losses in

electrical rooms

• Best protection for drive

systems in process areas

• Totally closed drive systems

for harshest environments

> Harmonic mitigation • All drive systems are equipped with harmonic reduction components

• Optimised multi-pulse solutions for high power drives

• Low harmonic drive systems to meet all harmonic standards

ReliabilityTested and approved cooling system with optimised air flow guidanceFlexibility for programming & communicationrequirementsGraphic terminal with customisable display and many field-bus options for easy integration in your automation systemFlexibility for control requirementsLarge and swivelling control panel for customisation of drive controlFlexibility for application requirementsIncoming/outgoing section configurable according to customer needsConfigurable assemblySeparate enclosure for optional motor choke and ample space to connect the motor cables

Engineered Variable Speed Drives and Mine Winders

From 90 to 2400 kW From 280 kW to 12.5 MWFrom 380 to 690 V From 3 kV to 11 kV

Low Voltage Medium Voltage

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Specialised solutions varying from water-cooled to Active Front End applicationsOptimise your low-voltage and medium-voltage applications with our standardised and customised drive solutions.

• User-friendly operation • Graphic terminal or PC • Quick programming, commissioning and

maintenance

• Optimised cooling systems • Tested and proven cooling systems even

for the highest protection degree

• Simple configuration • Pre-configured options based on modular

systems

• Quick installation • Easy access to all terminals

• Wide choice of drive systems • Complete range of low-voltage and medium-

voltage drive solutions

• Easy integration • Simple to implement in existing control systems • Compatible with main fieldbuses such as

Modbus, CANopen, and Profibus DP

• High availability • Risk-free maximum machine efficiency

• Customised solutions • Various solutions for best total drive system

efficiency

Typical applications• Feeders, conveyors • Mills, separators • Stackers, reclaimers • Hoist applications, converter tilt devices

• Crushers, slurry pumps • Rotary kilns • Tunnel boring machines (TBM)

>

Local HMI

High Speed RedundantPLC

High Speed RedundantPLC

SCADAControlRoom

DigitalSupervision

Dual Loop Ethernet Connecting PLC to:Local MMI and Control Room

TransformerDC up to 4000 AmpsLV AC 4Q up to 2.4MWMV AC 4Q up to 10 MW

SwitchgearPanel

AC & DC Motor Low or MediumVoltage

UPSEmergencyGenerator

Dual Loop Ethernet Connecting PLC to:Drive, LV/MV Panel and UPS

Hoist machine

Safety systems

Dual or Single ChannelCommunication to PLC

Can OpenProfibusEthernetDigitalAnalog

HydraulicSystems

Encoders

Sensors

Cameras

Accesscontrol

Weightmeter

Schneider scope

Energy flow

Mine winder solution>

Harmonic mitigation

Increase power quality

Regenerative operation

Increase energy efficiency

Active Front End>

• New Projects• Retro fitting/modernisation• Stage winders• Personnel & equipment

winders• Operation winders for ore

extraction

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Ampla MES Ampla – Mining Execution Systems

24

Your Ampla and MES solution needs to

Optimise your MMM assets efficiency

• Improving throughput and material grade

• Increase the reliability and validity of your data

• Connect people to information throughout the enterprise

• Enable data analysis and support powerful reporting tools

• Comprehensive energy reports for a ‘green’ environment and help you

meet regulatory requirements

• Reduce downtime and eliminate production variations

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Growing demand for raw materials and minerals.

Real-time visibility of your stockpiles and work in process inventory.

A lack of materials visibility often leads to a financial impact. Our solution gives you the tools to increase production and quality.

Increased Operational Effectiveness

Analysing Information

ContinuousImprovement

Regulatory Complianceand Processes

ActP lan

Check Do

Collect Data, Perform Mathematical Exact Balance and Create Information

Automated andIntegrated Processes

FinancialReporting andStatutory Due Diligence

ERP

SCADA

Historian LIMS

Scales MassBalance

Increase the reliability and validity of your data

Dashboards are visual interfaces with data

Real-time energy effectiveness

Current OEE

OEE is tracked with energy usage over consumption events in the same context.

Production energy effectiveness

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Services & Support

Electrical Services

Engineering services

• Power system assessment and design services

• Power quality correction• System analysis including

Arc Flash Studies (NFPA 70E Compliance)

> New installation services

• Start-up and commissioning

• Turnkey solutions

> Maintenance & testing

• Preventive maintenance and testing

• Maintenance records services

• Service agreements

>

Modernization & upgrade

• Switchgear modernization solutions

• Direct Replacement Units for Low-Voltage (LV)Motor Control Centers (MCCs)

> Substation Solutions

• Design and construction services

• Powersub Medium-voltage (MV)Vacuum Substation Breakers

>

Services include

• Infrared viewing windows• Extended warranties

allow you to protect your investment for years to come

>• Customer training on

equipment operation and maintenance by qualified factory-trained technicians

• Circuit breaker reconditioning• Vacuum starter conversion

• Expert engineering services

• Substation service and repair

Services to improve your electrical installation performance

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Automation Services

Partnership for long-term reliabilityand performance

Continually enhance performance andenable personnel to ensure optimisedoperations and efficient use of equipment

Expert consultants to analyseexisting systems and deployproposed solutions

Fast reaction to failure andmalfunction

Experienced field engineers as solutionspartners throughout project lifecycle

Partnering for project solutions and execution capabilities throughout the life cycle of your operation.

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Services and support

Automation Solution CentreSchneider Electric’s automation solution centre (ASC) has been providing global business solutions, engineering services and software to the automation market for more than 35 years.

With an outcomes based focus, Schneider Electric’s ASC delivers customer solutions based on Schneider Electric technologies for plant automation, industrial information systems and integrated enterprise solutions.

Hardware Design• Hardware architecture and interface design• Hardware programming and configuration

>

Project Engineering• Configuration and customer development• System integration and implementation• On-site support and application training

>

System Design• Scope and requirements definition• Solution design• PLC, SCADA and MES standards and design• Third party product integration e.g. ERP,

Historian, OPC

>

Change Management• Change management strategy and planning• Business process analysis• Operator and manager coaching• Facilitate continuous improvement

teamwork

>

Project Management• Program management• Project planning and control• Risk and issue management• Cost and budget management

>

Strategic Services• Executive and stakeholder workshops• Best practices assessment• Value stream mapping• Business case and ROI assessment

>

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Schneider Electric South Africa (Pty) LtdCompany registration: 1971/002841/07

Head office: 1 River View Office Park, Janadale Ave,

Halfway Gardens, Midrand, 1685

Tel: +27 11 254 6500

www.schneider-electric.co.za

Email: [email protected]