genetically engineered bacteria: chemical factories of the future?

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Genetically engineered bacteria: Chemical factories of the future? Relocation mechanism Assembly line Central computer Security fence Outer and internal walls Image: G. Karp, Cell and molecular biology

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A 2005 lecture given to freshmen at the University of Washington.

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Page 1: Genetically engineered bacteria: chemical factories of the future?

Genetically engineered bacteria:

Chemical factories of the future?

Relocation mechanism

Assembly line

Central computer

Security fence

Outer and internal walls

Image: G. Karp, Cell and molecular biology

Page 2: Genetically engineered bacteria: chemical factories of the future?

Gregory J. Crowther, Ph.D.

Acting Lecturer

Mary E. Lidstrom, Ph.D.

Frank Jungers Professor of Chemical Engineering

Page 3: Genetically engineered bacteria: chemical factories of the future?

The chemical industry today

• supplies chemicals for many manufactured goods

• employs many scientists and engineers

• based on chemicals derived from petroleum

- not a renewable resource- supplied by volatile areas of the world- many produce hazardous wastes

www.hr/tuzla/slike

Page 4: Genetically engineered bacteria: chemical factories of the future?

Possible solution:Use bacteria as chemical factories

Starting materials

Value-added products

• Self-replicating multistage catalysts • Environmentally benign• Use renewable starting materials (feedstocks)

Page 5: Genetically engineered bacteria: chemical factories of the future?

Advantages of bacteria vs. other cells

• Relatively small and simple

• Reproduce quickly

• Tremendous metabolic / catalytic diversity

www.milebymile.com/main/United_States/Wyoming/

- thrive in extreme environments

- use nutrients unavailable to other organisms

Page 6: Genetically engineered bacteria: chemical factories of the future?

Potential products

• Fuels

• Natural products (complex synthesis)

• Engineered products

www.myhealthshack.net; www.acehardware.com

- hydrogen (H2)- methane (CH4)- methanol (CH3OH)- ethanol (CH3CH2OH)

- starting materials for polymers (rubber, plastic, fabrics)- specialty chemicals (chiral)- bulk chemicals (C4 acids)

- vitamins- therapeutic agents- pigments- amino acids- viscosifiers- industrial enzymes- PHAs (biodegradable plastics)

Page 7: Genetically engineered bacteria: chemical factories of the future?

Limitations of naturally occurring bacteria

Bacteria are evolved for survival in competitive natural environments, not for production of chemicals desired by humans!

coolgov.com

- are optimized for low nutrient levels

- have defense systems

- don’t naturally make everything we need

Page 8: Genetically engineered bacteria: chemical factories of the future?

Redesigning bacteria

Goal: optimize industrially valuable parameters.

• Redirect metabolism to specific products

• Remove unwanted products

- storage products

- excretion products

- defense systemspyo.oulu.fi

Page 9: Genetically engineered bacteria: chemical factories of the future?

Metabolic engineering(a form of genetic

engineering)

DNAGene 1 Gene 2 Gene 3

Enzyme 1 Enzyme 2 Enzyme 3A B C D

A

DNA

Page 10: Genetically engineered bacteria: chemical factories of the future?

DNAGene 1 Gene 2 Gene 3

Enzyme 1 Enzyme 2 Enzyme 3A B C D

A

Deleting a gene

DNA

Page 11: Genetically engineered bacteria: chemical factories of the future?

DNAGene 1 Gene 2 Gene 3

Enzyme 1 Enzyme 2 Enzyme 3A B C D

A

Deleting a gene

DNA X

Page 12: Genetically engineered bacteria: chemical factories of the future?

DNAGene 1 Gene 2 Gene 3

Enzyme 1 Enzyme 2 Enzyme 3A B C D

A

Deleting a gene

DNA X

X

Page 13: Genetically engineered bacteria: chemical factories of the future?

DNAGene 1 Gene 2 Gene 3

Enzyme 1 Enzyme 2 Enzyme 3A B C D

A

Deleting a gene

DNA X

X X

Page 14: Genetically engineered bacteria: chemical factories of the future?

Adding a new gene

DNAGene 1 Gene 2 Gene 3

Enzyme 1 Enzyme 2 Enzyme 3A B C D

A

DNA

Page 15: Genetically engineered bacteria: chemical factories of the future?

Adding a new gene

DNAGene 1 Gene 2 Gene 3

Enzyme 1 Enzyme 2 Enzyme 3A B C D

A

Gene 4

Page 16: Genetically engineered bacteria: chemical factories of the future?

Adding a new gene

DNAGene 1 Gene 2 Gene 3

Enzyme 1 Enzyme 2 Enzyme 3A B C D

A

Gene 4

Enzy

me 4

Page 17: Genetically engineered bacteria: chemical factories of the future?

Adding a new gene

DNAGene 1 Gene 2 Gene 3

Enzyme 1 Enzyme 2 Enzyme 3A B C D

A

Gene 4

Enzy

me 4

E

Page 18: Genetically engineered bacteria: chemical factories of the future?

How are genetic changes made?

Most common approach:

1. Put a gene of interest into a stable carrier (vector), a circle of DNA called a plasmid.

2. Put the plasmid into a new cell.

Gene 4

plasmid

Page 19: Genetically engineered bacteria: chemical factories of the future?

How are genetic changes made?

plasmid

Gene 4

Most common approach:

1. Put a gene of interest into a stable carrier (vector), a circle of DNA called a plasmid.

2. Put the plasmid into a new cell.

Page 20: Genetically engineered bacteria: chemical factories of the future?

How are genetic changes made?

plasmid

Gene 4

Most common approach:

1. Put a gene of interest into a stable carrier (vector), a circle of DNA called a plasmid.

2. Put the plasmid into a new cell.

Page 21: Genetically engineered bacteria: chemical factories of the future?

How are genetic changes made?

Gene 4

plasmid

Most common approach:

1. Put a gene of interest into a stable carrier (vector), a circle of DNA called a plasmid.

2. Put the plasmid into a new cell.

Page 22: Genetically engineered bacteria: chemical factories of the future?

How are genetic changes made?

DNAGene 1 Gene 2 Gene 3

Page 23: Genetically engineered bacteria: chemical factories of the future?

How are genetic changes made?

DNAGene 1 Gene 2 Gene 3

Gene 4

Page 24: Genetically engineered bacteria: chemical factories of the future?

How are genetic changes made?

DNAGene 1 Gene 2 Gene 3

Gene 4

Page 25: Genetically engineered bacteria: chemical factories of the future?

How are genetic changes made?

DNAGene 1 Gene 2 Gene 3

Gene 4X X

Page 26: Genetically engineered bacteria: chemical factories of the future?

How are genetic changes made?

DNAGene 1 Gene 2 Gene 3Gene 4

Page 27: Genetically engineered bacteria: chemical factories of the future?

Metabolic engineering mishaps: maximizing ethanol production

PFKethanolglucose

PFK was thought to be the rate-limiting enzyme of ethanol production, so its levels were increased via genetic engineering.

Problem: rates of ethanol production did not increase!

Page 28: Genetically engineered bacteria: chemical factories of the future?

Metabolic engineering mishaps: maximizing PHA production

CH2=H4F

Serine Cycle

CH2=H4MPT

H4MPT

CH3OH

HCHOH4F

CO2

PHA

To maximize PHA production in M. extorquens, one might try to knock out the right-hand pathway.

Problems:

• HCHO builds up and is toxic

• Cells can’t generate enough energy for growth

X

Page 29: Genetically engineered bacteria: chemical factories of the future?

Cellular metabolism is very complicated!

• Lots of molecules

• Highly interconnected

• Mathematical models can help us predict the effects of genetic changes

opbs.okstate.edu/~leach/Bioch5853/

Page 30: Genetically engineered bacteria: chemical factories of the future?

Flux balance analysis

AA B

C

D

E

In a steady state, all concentrations are constant. For each compound, production rate = consumption rate.

To get a solution (flux rate for each step), define an objective function (e.g., production of E) to be maximized.

1010

10

10

0

0

10

Page 31: Genetically engineered bacteria: chemical factories of the future?

Edwards & Palsson (2000)

Reference: PNAS 97: 5528-33, 2000.

Used flux balance analysis to predict how well E. coli cells would grow if various genes were deleted.

The graph at left shows their predictions of how fluxes are rerouted in response to gene deletions.

Page 32: Genetically engineered bacteria: chemical factories of the future?

Edwards & Palsson (2000)

Fraction of normal growth rate

Gene deletions that should not affect growth.

Gene deletions that should slow growth.

Gene deletions that

should stop growth.

Page 33: Genetically engineered bacteria: chemical factories of the future?

Edwards & Palsson (2000)

Predictions of whether various E. coli mutants should be able to grow were compared with experimental data on these mutants.

In 68 of 79 cases (86%), the prediction agreed with the experimental data.

Page 34: Genetically engineered bacteria: chemical factories of the future?

Ethical issues

• Is it OK to tamper with the genes of living organisms?

• What are the possible effects on those organisms?

• What are the possible effects on human health?

• What are the possible effects on the environment?

Page 35: Genetically engineered bacteria: chemical factories of the future?

Summary

• Bacteria have great potential as environmentally friendly chemical “factories.”

• Much additional research will be needed for this potential to be fulfilled.

• Further progress will require knowledge of biology, chemistry, engineering, and mathematics.

www.elsevier.com

Page 36: Genetically engineered bacteria: chemical factories of the future?

More informationabout metabolic engineering

depts.washington.edu/mllab

web.mit.edu/bamel

www.genomatica.com

www.metabolix.com

Lidstrom lab (UW)

Stephanopoulos lab (MIT)

Company founded by Palsson (UCSD)

Well-written background info and examples