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1 National Aeronautics and Space Administration www.nasa.gov Fundamental Aeronautics Program 2012 Technical Conference March 13-15, 2012 Anita Abrego Aerospace Engineer Aeromechanics/ Ames Research Center Danny Barrows, Alpheus Burner, Larry Olson, Harriett Dismond, Eduardo Solis, Larry Meyn, Ethan Romander Subsonic Rotary Wing Project Status of Blade Displacement Measurements & Analysis

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  • 1

    National Aeronautics and Space Administration

    www.nasa.gov

    Fundamental Aeronautics Program!

    2012 Technical Conference March 13-15, 2012

    Anita Abrego Aerospace Engineer Aeromechanics/ Ames Research Center

    Danny Barrows, Alpheus Burner, Larry Olson, Harriett Dismond, Eduardo Solis, Larry Meyn, Ethan Romander

    Subsonic Rotary Wing Project!Status of Blade Displacement Measurements & Analysis

  • 2

    Outline!

    2

    •  Blade Displacement Measurements"•  Data Reduction and Validation"•  Future Considerations"•  Closing Remarks"

  • 3

    Blade Displacement Measurements !

    3

    Setup/Hardware"•  8-cameras, 2 per rotor quadrant"•  4-Mega-pixel, 12-bit CCD progressive scan

    digital cameras, with a pixel resolution of 2048 × 2048 pixels "

    •  Nikon 10.5 mm f/2.8 DX (fish-eye) lenses "•  Xenon flash-lamp 50 mJ strobes"

    Blades"•  Targets on the lower surface of each blade"•  48 retro-reflective targets, 2 inch dia."•  3 per radial station at r/R from 0.2 to 0.97"

    Ceiling"•  84 retro-reflective targets, 6 inch dia."•  84 coded targets"

  • 4

    Blade Displacement Measurements!

    4

    Primary! Secondary!Blades per quadrant" 4" 1"

    Azimuth positions" 40" 11"Images per camera" 60" 12"

    Total acquisition time" 10 min" 1 min"

    Primary data conditions!•  27 primary data conditions"•  Includes cases with all Airloads data types"•  Matched conditions with PIV and RBOS data"•  Most images have been processed"•  Centroid inspections continue"Secondary data conditions!•  Most Airloads data points"•  Image processing is underway"

  • 5

    Long-exposure (~10ms) view of quadrant-1 from BD data camera 2

    10 µ-sec data shot exposures

    Data Reduction and Validation!

    Camera Intersection Example Synchronously Captured Images for Cameras 1, 2, 7, 8

    Blade 1, ψ = 0°

  • 6

    Camera Calibration Optimization •  Currently under investigation •  Static test data, 0° shaft angle, 40

    azimuth positions and 3 images/azimuth •  Optimized the 3 camera position

    coordinates and 3 angles of each camera

    Data Reduction and Validation!

    Baseline Optimized

    ψ = 120° and r/R = 0.85

  • 7

    Static Precision and Bias •  Static, wind-off measurements over 360° •  0° shaft angle •  40 azimuth positions,160 data points, 3 images each •  Mean of 160 determinations of the standard deviation at a single azimuth was used to

    compute precision •  Bias error was computed as the standard deviation of the 160 samples over 360° after

    removing the mean values of each blade

    Data Reduction and Validation – Uncertainty Considerations!

    r/R! Precision! Bias!Pitch" 0.007°" 0.267°"Flap" 0.007°" 0.372°"Lag" 0.002°" 0.366°"

    Z"0.20" 0.002 in" 0.432 in"0.97" 0.066 in" 1.429 in"

    Elastic Z"0.20" 0.002 in" 0.098 in"0.97" 0.038 in" 1.122 in"

    Elastic Twist"0.20" 0.012°" 0.200°"0.97" 0.025°" 0.229°"

  • 8

    Mean bias offset error •  Static, wind-off measurements over 360° •  40 azimuth positions •  160 data points, 3 images each •  0° shaft angle •  Collective pitch set to 0° •  Lag angle and elastic twist are expected to be near 0° •  Mean offset from 0 can be viewed as a bias offset error.

    Data Reduction and Validation – Uncertainty Considerations!

    r/R! Bias!Pitch" 0.97" 0.102°"Lag" 0.97" 2.253°"

    Elastic Twist" 0.97" -0.023°"

  • 9

    Bias Error vs Reference Transformation End r/R µ = 0.30, CT/σ = 0.10, Mtip = 0.65

    Data Reduction and Validation!

    0 0.2 0.4 0.6 0.8 12

    1.5

    1

    0.5

    0

    0.5

    1

    1.5

    2

    Reference transformation end, r/R

    Pitc

    h, d

    eg

    tip bending 6 intip bending 0 intip bending 17 in

    0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 14

    3

    2

    1

    0

    1

    2

    3

    Reference transformation end, r/R

    Flap

    , deg

    tip bending 6 intip bending 0 intip bending 17 in

    0 0.2 0.4 0.6 0.8 11

    0.8

    0.6

    0.4

    0.2

    0

    0.2

    0.4

    0.6

    0.8

    1

    Reference transformation end, r/R

    Lag,

    deg

    tip bending 6 intip bending 0 intip bending 17 in

  • 10

    Bias Error vs Reference Transformation End r/R µ = 0.30, CT/σ = 0.10, Mtip = 0.65

    Data Reduction and Validation!

    0 0.2 0.4 0.6 0.8 110

    5

    0

    5

    10

    15

    20

    Reference transformation end, r/R

    Elas

    ticZ,

    inch

    tip bending 6 intip bending 0 intip bending 17 in

    0 0.2 0.4 0.6 0.8 10.5

    0

    0.5

    1

    Reference transformation end, r/REl

    astic

    twis

    t, de

    g

    tip bending 6 intip bending 0 intip bending 17 in

  • 11

    Pitch, Flap and Lag with NFAC measured and CFD µ = 0.30, CT/σ = 0.10, Mtip = 0.65

    Data Reduction and Validation!

    0 30 60 90 120 150 180 210 240 270 300 330 3600

    2

    4

    6

    8

    10

    12

    14

    16

    Azimuth, deg

    pitc

    h An

    gle,

    deg

    Blade 1Blade 2Blade 3Blade 4CFD/CSDCommandedNFAC meas

    0 30 60 90 120 150 180 210 240 270 300 330 3603

    4

    5

    6

    7

    8

    Azimuth, deg

    Flap

    Ang

    le, d

    eg

    Blade 1Blade 2Blade 3Blade 4CFD/CSDNFAC meas

    0 30 60 90 120 150 180 210 240 270 300 330 3601

    2

    3

    4

    5

    6

    7

    8

    9

    Azimuth, deg

    Lag

    Angl

    e, d

    eg

    Blade 1Blade 2Blade 3Blade 4CFD/CSDNFAC meas

  • 12

    Data Reduction and Validation!

    0 30 60 90 120 150 180 210 240 270 300 330 3600

    2

    4

    6

    8

    10

    12

    14

    16

    Azimuth, deg

    pitc

    h An

    gle,

    deg

    Blade 1Blade 2Blade 3Blade 4CFD/CSDCommandedNFAC meas

    0 30 60 90 120 150 180 210 240 270 300 330 3604

    3

    2

    1

    0

    1

    2

    3

    Azimuth, deg

    Pitc

    h An

    gle

    Com

    man

    ded,

    deg

    Blade 1Blade 2Blade 3Blade 4CFD/CSDNFAC meas

    Pitch vs Azimuth µ = 0.30, CT/σ = 0.10, Mtip = 0.65

    Pitch − Commanded vs Azimuth µ = 0.30, CT/σ = 0.10, Mtip = 0.65

  • 13

    Data Reduction and Validation!

    0 30 60 90 120 150 180 210 240 270 300 330 3605

    4

    3

    2

    1

    0

    1

    2

    3

    4

    5

    Azimuth, degEl

    astic

    Tw

    ist,

    deg

    Blade 1Blade 2Blade 3Blade 4CFD/CSD

    0 30 60 90 120 150 180 210 240 270 300 330 36020

    15

    10

    5

    0

    5

    10

    Azimuth, deg

    Elas

    tic

    Z, in

    Blade 1Blade 2Blade 3Blade 4CFD/CSD

    Elastic Bending and Elastic Twist with CFD µ = 0.30, CT/σ = 0.10, Mtip = 0.65, r/R = 0.97

    Elastic Bending Elastic Twist

  • 0 0.2 0.4 0.6 0.8 120

    15

    10

    5

    0

    5

    Radial position, r/R

    Elas

    tic

    Z, in

    ch

    Measured, RBM EstimatedPredicted, RBM ExactPredicted, RBM Estimated

    0 0.2 0.4 0.6 0.8 11

    0

    1

    2

    3

    4

    5

    6

    7

    Radial position, r/R

    Elas

    tic

    Z, in

    ch

    Measured, RBM EstimatedPredicted, RBM ExactPredicted, RBM Estimated

    0 0.2 0.4 0.6 0.8 11.5

    1

    0.5

    0

    0.5

    1

    1.5

    Radial position, r/R

    Elas

    tic

    Z, in

    ch

    Measured, RBM EstimatedPredicted, RBM ExactPredicted, RBM Estimated

    14

    Data Reduction and Validation!Elastic Bending with CFD

    µ = 0.30, CT/σ = 0.10, Mtip = 0.65 ψ = 0° ψ = 150°

    ψ = 255°

  • 15

    Data Reduction and Validation!Elastic ΔZ Standard Deviation vs r/R

    µ = 0.30, CT/σ = 0.10, Mtip = 0.65

    ψ = 150° ψ = 0°

    ψ = 255°

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    16

    Data Reduction and Validation!Change in ¼-chord Elastic Bending vs Revolution

    µ = 0.30, CT/σ = 0.10, Mtip = 0.65

    ψ = 0° ψ = 150°

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    r/R = 0.20 r/R = 0.97 ψ = 255°

  • 17

    Data Reduction and Validation!Elastic twist with CFD

    µ = 0.30, CT/σ = 0.10, Mtip = 0.65

    0 0.2 0.4 0.6 0.8 12

    1.5

    1

    0.5

    0

    0.5

    1

    Radial position, r/R

    Elas

    tic tw

    ist,

    deg

    ExperimentExperiment meanComputed

    0 0.2 0.4 0.6 0.8 15

    4

    3

    2

    1

    0

    1

    2

    Radial position, r/R

    Elas

    tic tw

    ist,

    deg

    ExperimentExperiment meanComputed

    0 0.2 0.4 0.6 0.8 13

    2.5

    2

    1.5

    1

    0.5

    0

    0.5

    1

    Radial position, r/R

    Elas

    tic tw

    ist,

    deg

    ExperimentExperiment meanComputed

    ψ = 0° ψ = 150°

    ψ = 255°

  • 18

    Data Reduction and Validation!Elastic twist standard deviation vs r/R

    µ = 0.30, CT/σ = 0.10, Mtip = 0.65 ψ = 0° ψ = 150°

    ψ = 255°

  • 19

    Data Reduction and Validation!Change in Elastic Twist vs Revolution

    µ = 0.30, CT/σ = 0.10, Mtip = 0.65

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    ?/0=-5>: r/R = 0.20 r/R = 0.97

    ψ = 0° ψ = 150°

    ψ = 255°

  • 20

    Future Work!

    20

    Data Processing!•  Primary data point inspections"•  Secondary data point processing "•  Continue efforts to automate image processing and validation"•  Data processing and validation improvements continue,"

    (1) optimization of camera calibrations"(2) alternate fish-eye corrections based on equisolid angle projection"(3) weighting of multiple intersection XYZ results by the variance to strengthen the final

    intersection results "

    Collaboration!•  Comparisons with computational results will continue and assist with data

    validation"•  Comparisons with PIV and RBOS data"

  • 21

    Closing Remarks !

    21

    •  The static precision of the photogrammetry technique for pitch, flap, lag, were found from a static azimuth sweep to be less than 0.01°.  "

    •  Bias errors over the full range of azimuth can approach 0.4°.  (All values are presented in terms of one standard deviation.)  "

    •  An additional mean bias offset error of 2.25° was discovered for lag angle for the static sweep. "

    •  The static precision for elastic bending and twist were found to be 0.002 inch and 0.012° respectively, with bias errors over the full range of azimuth of 1.2 inch and 0.30° respectively."

    •  Comparisons of experimental and computational results for a moderate advance ratio forward flight condition show good trend agreements, but show significant mean discrepancies for lag and elastic twist. "

    •  The experimental values of pitch agree well with the NFAC DAS commanded pitch. "

  • 22

    Closing Remarks!

    22

    Preliminary results reported in the following publications,"–  Blade Displacement Measurements of the Full-Scale UH-60A Airloads

    Rotor, American Institute of Aeronautics and Astronautics Applied Aerodynamics, June 2011."

    –  Blade Displacement Measurement Technique Applied to a Full-Scale Rotor Test, American Helicopter Society 68th Annual Forum, May 2012."

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