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  • Forja Neptun History Before the founding of our company,

    Neptun Gears had a little workshop were

    they manufactured forged parts for their needs since 1959

    In 2002 this activity was externalized leading

    to a new independent company

    ‘’FORJA NEPTUN“ that was set up with 100% Romanian private capital .

  • Forja Neptun History

    New plant - from 2011

    30% covered

    14,190 sqm Production

    1,340 sqm Offices

    5,100 sqm Warehouse

    12,370 sqm Roads

    40,000 sqm Green spaces

  • ORGANIZATION CHART S.C. FORJA NEPTUN S.R.L

    Quality Inspection &

    Quality Assurance Eng.

    QI Chief

    QI – Forge Shop

    NDT Lab.

    QI Maxi-Presses

    QUALITY

    ASSURANCE

    TESTING

    LABORATORY

    Documentation Analists

    PURCHASING

    MANAGER

    OPERATORS OPERATORS

    ENGINEERS

    ADMINISTRATOR HOUSEKEEPING

    PERSONNEL

    DISPATCH

    OFFICE

    B U

    C U

    R E

    S T

    I

    T I

    M I

    S O

    A R

    A

    B A

    C A

    U

    FINANCE &

    ACCOUNTS

    DEPT.

    ECONOMIST ACCOUNTANTS

    MECHANICS, ELECTRICIANS

    Total = 150 employees

    DEPT.

    MANAGER

    MAINTENANCE

    DEPT.

    MAINTENANCE-

    INVESTING MGR

    CHIEF

    ACCOUNTANT

    HEAT

    TREATMENT

    SHOP

    SUPERVISOR

    CUTTING-OFF MANAGER

    CUTTING-OFF

    SHOP

    SUPERVISOR

    OPERATORSOPERATORS

    FREE FORGING

    & OPEN-DIE

    FORGING SHOP

    SUPERVISORS

    OPERATORS

    FORGE SHOP MANAGER

    FORGE

    SUPERVISORS

    OPERATORS

    CUTTING-OFF

    OPERATORS

    CLOSE-DIE

    FORGING SHOP

    MAXI-PRESS

    LINE MGR.

    SHOT-

    BLASTING

    GENERAL MANAGER

    HUMAN RESOURCES

    HEALTH & SAFETY H&S INSPECTOR

    SECRETARIAT ASSISTANT MANAGERMARKETING DEPARTAMENT

    RESP. MARKETING

    HR RESPONSIBLEQUALITY DEPARTMENT

    QUALITY

    MANAGER *

    ENVIRONMENT PROTECTION

    ROUGH-

    MACHINING

    SHOP

    MACHINING MANAGER

    HEAT TREATMENT MANAGER

    ENGINEERING MANAGER

    ENGINEERING

    DEPT.

    PRODUCTION

    PLANNING

    OFFICE

    PLANNERS

    ECONOMIC MANAGER

    IT

    ADMINISTRATOR

    SALES

    COORDINATING MGR.

    SALES DIRECTOR

    REGIONAL

    ENGINEERING &

    PRODUCTION MANAGER

  • Forja Neptun production sites & sales offices

    Production Sites

    Baicoi (Prahova)

    Campina (Prahova)

    Sales Offices

    Romania

    - We have sales agents for

    each region of Romania

    Europe

    - In France

    - In Scandinavian Countries

    - For Benelux Countries

    - We intend to have sales agents

    also in other EU countries.

  • ZDAS Czech Republic

    22%

    Ascometal France

    20%

    Breitenfeld AG Austria

    14%

    Acciaierie Bertoli Safau

    S.p.a. Italy

    12% FER Kladno Czech

    3%

    HP Steel Cezch

    2%

    EHG Austria

    6%

    Sinedor (Gerdau)

    Industrial Bilbao

    -1%

    Acciaierie Valbruna

    S.p.a. Italy

    -1%

    Flansch Tech

    Hungary

    1%

    Akrostal Poland

    1%

    Others

    19%

    Steel suppliers ZDAS Czech Republic

    Ascometal France

    Breitenfeld AG Austria

    Acciaierie Bertoli Safau S.p.a.

    Italy

    FER Kladno Czech

    HP Steel Cezch

    EHG Austria

    Sinedor (Gerdau) Industrial Bilbao

    Acciaierie Valbruna S.p.a. Italy

    Flansch Tech Hungary

    Akrostal Poland

    Others

  • Our usual steel grade

  • 2. Products and services

  • b. Rings:

     Exterior diameter: min. Ø275 mm

    max. Ø450 mm

     Interior diameter: min. Ø200 mm

    max. Ø350 mm

     Wall thickness : max. 50mm

     Height: max. 110mm

    2.0 a. Rings made by rolling mill

  • 2.0 b. Steel ball rolling machine line

     Forged Balls:

     D 40 mm

     D 50 mm

     D 60 mm

     Hardness interval: 59 -63 HRC

     Dimensional deviation ±3 %

    These products are used in construction industry (to prepare bricks, cement,

    BCA -Autoclaved aerated concrete etc.) and mining industry also;

  • 2.1 Hammer forgings

     a. Shaft and arbor type:

     weighting up to 5000 kgs

     length up to 6 m

  • 2.1 Hammer forgings

    b. Rings:

     - weighting up to 2000 kgs

     - OD: 250 ÷ 1420 mm

     - ID: 150 ÷ 1200 mm

  • 2.1 Hammer forgings c. Bushings:

     - weighting up to 4000 kgs

     - OD: 10 ÷ 1000 mm

     - ID: 50 ÷ 700 mm

  • 2.1 Hammer forgings

    d. Prisms, flanges, plates etc.:

     - weighting up to 4000 kgs

  • 2.2. Forgings produced in open dies:

     - weighting up to 750 kg

  • 2.3. Forgings produced in close dies:

     - weighting up to 26 kg

    (depending on the part shape)

  • 2.4. Fasteners (bolting materials): stud bolts

    and nuts:

     - according to ASTM A 193, A 194, with diameters between 3/8” and 1 7/8“

  • 2.5 Services

     1. Design of tools necessary to forge the requested items (open dies, close dies etc.);

     2. Forging of customer supplied materials;

     3. Heat treatment:

    a. primary heat treatment;

    b. secondary heat treatment;

  • 2.5 Services

     4. Primary machining (rough machining):

    Conventional lathes

    Milling machines

    Radial drilling machines

  • 2.5 Services

     5. Shot-blasting of pieces weighting up to 500 kgs.

     6. Dealer for raw material (steel)

     7. Cutting-off steel with cross-sections up toØ1100 mm

    with continuous cutting band saw.

  • Testing laboratory

    Spectral-chemical Analyses / Portable X ray Spectrometer

    Tensile Testing at room temperature and high temperatures up to 700°C

    Ultrasonic Examination

    Impact Testing at room temperature and low temperatures down to -80°C

    Hardness tests

    Etc.

    Liquid Penetrant Examination

    Magnetic Particle Examination

  • FORJA NEPTUN Certifications

    Environmental

    Management System

    Certification initial certification: 30.07.2007

    current certification: since 30.11.2013;

    validity: 29.11.2016

    Certificate no. 202442 issued on

    02.12.2013 by CERTROM – Bucharest;

    Ocupational H&S

    Management System

    Certification initial certification: 30.07.2007;

    current certification: since 30.07.2016;

    validity: 31.05.2018;

    Certificate no. 301632 issued on

    30.07.2013 by CERTROM – Bucharest;

    Quality Management

    System Certification

    initial certification: 06.10.2005;

    current certification: since 30.07.2016;

    validity: 30.07.2018;

    Certificate no. 100262 issued on

    30.07.2013 by CERTROM – Bucharest;

  • FORJA NEPTUN Certifications

    GL Certification Approval

    Manufacturer for Steel

    Forging acc to PED 97/23/EC; current certification: since 18.04.2013;

    validity: 31.03.2019;

    Certificate no. DZ 125 HH 1, issued on

    18.04.2013 by Germanischer Lloyd -

    Hamburg

    GL Certification Approval

    Manufacturer for Steel

    Forging acc to GL Rules for Classification and Construction II;

    current certification: since 19.11.2015;

    validity: 30.09.2018;

    Certificate no. AMMM0000070,

    by Germanischer Lloyd - Hamburg

    LR Certification Approval

    Manufacturer for Steel

    Forging acc to Lloyd's Register Rules for the Manufacture, Testing and

    Certification of Materials;

    current certification: since 06.05.2016;

    validity: 09.03.2019;

    Certificate no. MD00/3324/0005/3, issued

    on 15.05.2013 by Lloyd’s Register.

    TUV Certification

    Manufacturer of Close

    Die Forging acc to PED 97/23/EC; AD 2000-Merkblatt W0

    certification: since 16.04.2014;

    validity: 03.2018;

    Certificate DGR-0036-QS-W

    634/2014/MUC, issued on 16.04.

    2014 by TUV SUD Munich.

  • Please visit our website at the following

    address: www.forjaneptun.ro.

     At FORJA NEPTUN, it is everyone's responsibility to listen

    and respond quickly to customer requirements and

    expectations. Fast prototyping and delivery on or before

    agreed delivery date are just two examples of our

    commitment to customer service beyond the norm. We

    work closely with our customers to continuously improve

    our products and services. We combine our

    improvement efforts with customer programs to ensure

    the best possible results.

    http://www.forjaneptun.ro/